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Technical Paper

A Model for On-Line Monitoring of In-Cylinder Residual Gas Fraction (RGF) and Mass Flowrate in Gasoline Engines

2006-04-03
2006-01-0656
In a gasoline engine, the unswept in-cylinder residual gas and introduction of external EGR is one of the important means of controlling engine raw NOx emissions and improving part load fuel economy via reduction of pumping losses. Since the trapped in-cylinder Residual Gas Fraction (RGF, comprised of both internal, and external) significantly affects the combustion process, on-line diagnosis and monitoring of in-cylinder RGF is very important to the understanding of the in-cylinder dilution condition. This is critical during the combustion system development testing and calibration processes. However, on-line measurement of in-cylinder RGF is difficult and requires an expensive exhaust gas analyzer, making it impractical for every application. Other existing methods, based on measured intake and exhaust pressures (steady state or dynamic traces) to calculate gas mass flowrate across the cylinder ports, provide a fast and economical solution to this problem.
Technical Paper

A Robust Preignition Rating Methodology: Evaluating the Propensity to Establish Propagating Flames under Real Engine Conditions

2017-10-08
2017-01-2241
In this work, an experimental and analysis methodology was developed to evaluate the preignition propensity of fuels and engine operating conditions in an SI engine. A heated glow plug was introduced into the combustion chamber to induce early propagating flames. As the temperature of the glowplug varied, both the fraction of cycles experiencing these early flames and the phasing of this combustion in the engine cycle varied. A statistical methodology for assigning a single-value to this complex behavior was developed and found to have very good repeatability. The effects of engine operating conditions and fuels were evaluated using this methodology. While this study is not directly studying the so-called stochastic preignition or low-speed preignition problem, it studies one aspect of that problem in a very controlled manner.
Technical Paper

A Semi-Empirical Model for Fast Residual Gas Fraction Estimation in Gasoline Engines

2006-10-16
2006-01-3236
Accurate accounting for fresh charge (fuel and air) along with trapped RGF is essential for the subsequent thermodynamic analysis of combustion in gasoline engines as well as for on-line and real-time quantification as relevant to engine calibration and control. Cost and complexity of such techniques renders direct measurement of RGF impractical for running engines. In this paper, an empirically-based approach is proposed for on-line RGF, based on an existing semi-empirical model [1]. The model developed expands the range over which the semi-empirical model is valid and further improves its accuracy. The model was rigorously validated against a well correlated GT-POWER model as well as results from 1D gas exchange model [2]. Overall, using this model, RGF estimation error was within ∼1.5% for a wide range of engine operating conditions. The model will be implemented in Dyno development and calibration at Chrysler Group.
Technical Paper

A Study of Effects of Volatility on Butanol-Biodiesel-Diesel Spray and Combustion

2011-04-12
2011-01-1197
Ternary blends of butanol-biodiesel-diesel with different blending ratios were tested inside a constant volume chamber under various ambient temperatures so as to investigate the spray and combustion characteristics of the fuels. Applying the high speed imaging, a sudden drop in spray penetration was observed at ambient temperature of 800 K and 900 K for fuels with certain blending ratio, but not at 1000 K and 1200 K. When the spray penetration of the butanol-biodiesel-diesel blends was compared to that of the biodiesel-diesel blends under non-combusting environment, a sudden drop in spray penetration length was also observed at 1100 K. The results indicated that for the non-combusting case, the tip of the spray jet erupted into a plume sometime after injection for the butanol-biodiesel-diesel blend at an ambient temperature of 1100 K. Such phenomenon was not seen with the biodiesel-diesel blend, neither with the same fuel but at a lower ambient temperature of 900 K.
Technical Paper

An Experimental Study on the Effect of Intake Primary Runner Blockages on Combustion and Emissions in SI Engines under Part-Load Conditions

2004-10-25
2004-01-2973
Charge motion is known to accelerate and stabilize combustion through its influence on turbulence intensity and flame propagation. The present work investigates the effect of charge motion generated by intake runner blockages on combustion characteristics and emissions under part-load conditions in SI engines. Firing experiments have been conducted on a DaimlerChrysler (DC) 2.4L 4-valve I4 engine, with spark range extending around the Maximum Brake Torque (MBT) timing. Three blockages with 20% open area are compared to the fully open baseline case under two operating conditions: 2.41 bar brake mean effective pressure (bmep) at 1600 rpm, and 0.78 bar bmep at 1200 rpm. The blocked areas are shaped to create different levels of swirl, tumble, and cross-tumble. Crank-angle resolved pressures have been acquired, including cylinders 1 and 4, intake runners 1 and 4 upstream and downstream of the blockage, and exhaust runners 1 and 4.
Technical Paper

Automotive Materials Engineering Challenges and Solutions for the Use of Ethanol and Methanol Blended Fuels

2010-04-12
2010-01-0729
Economic market forces and increasing environmental awareness of gasoline have led to interest in developing alternatives to gasoline, and extending the current global supply for transportation fuels. One viable strategy is the use of alternative alcohol fuels for combustion engines, with ethanol and methanol in various concentration ranges proposed and in-use. Utilizing and citing data from this review, a comprehensive overview of the materials selection and engineering challenges facing metals, plastics and elastomers are presented. The engineering approach and solution-sets discussed will focus on production feasibility and implementation. The effects from the fuel chemistry and quality of fuel ethanol produced on the related vehicle components are discussed.
Journal Article

Balancing Hydraulic Flow and Fuel Injection Parameters for Low-Emission and High-Efficiency Automotive Diesel Engines

2019-09-09
2019-24-0111
The introduction of new light-duty vehicle emission limits to comply under real driving conditions (RDE) is pushing the diesel engine manufacturers to identify and improve the technologies and strategies for further emission reduction. The latest technology advancements on the after-treatment systems have permitted to achieve very low emission conformity factors over the RDE, and therefore, the biggest challenge of the diesel engine development is maintaining its competitiveness in the trade-off “CO2-system cost” in comparison to other propulsion systems. In this regard, diesel engines can continue to play an important role, in the short-medium term, to enable cost-effective compliance of CO2-fleet emission targets, either in conventional or hybrid propulsion systems configuration. This is especially true for large-size cars, SUVs and light commercial vehicles.
Technical Paper

Correlating an Air Motion Number to Combustion Metrics and Initial Flame Kernel Development

2007-04-16
2007-01-0653
This study attempts to develop a correlation between an airflow motion number, combustion burn rates, and initial flame kernel development. To accomplish this task, several motion plates were evaluated on a flowbench in order to calculate a motion number that would represent the dynamic motion in the combustion chamber. Afterwards, the plates were tested on a spark ignited engine at several part throttle conditions while gathering cylinder pressure measurements. These cylinder pressure measurements would then yield the combustion burn rates for each plate. In addition to the combustion measurements, the flame kernel growth, velocity and direction of the flame kernel were measured using an AVL Visio-flame. Finally, the data was evaluated and an attempt to correlate the motion number of the plates to the different measurements for describing combustion was made.
Technical Paper

Development of a System Level Soot-NOx Trap Aftertreatment Device Model

2006-10-16
2006-01-3287
A Soot-NOx Trap (SNT) is a combinatorial aftertreatment device intended to decrease both particulate and NOx emissions simultaneously. A system-level Soot-NOx Trap model was developed by adding Lean NOx Trap kinetics to a 1D Diesel Particulate Filter model. The hybrid model was validated against each parent model for the limiting cases, then exercised to investigate the interacting redox behavior. Modulations in temperature and exhaust air-fuel ratio were investigated for their ability to facilitate particulate oxidation and NOx reduction in the trap.
Technical Paper

Different Percentage of Acetone-Butanol-Ethanol (ABE) and Diesel Blends at Low Temperature Condition in a Constant Volume Chamber

2014-04-01
2014-01-1257
The purpose of this study is to investigate the possibility of acetone-butanol-ethanol (ABE) blended with diesel without further component recovery which has high costs blocking the industrial-scale production of bio-butanol. The combustion characteristics of ABE and diesel blends were studied in a constant volume chamber. In this study, 50% and 80% vol. ABE (without water) were mixed with diesel and the vol. % of acetone, butanol and ethanol were kept at 30%, 60% and 10% respectively. The in-cylinder pressure was recorded using a pressure transducer and the time-resolved natural luminosity was captured by high speed imaging. Combustion visualization using laser diagnostics would provide crucial fundamental information of the fuel's combustion characteristics. With the different percentage of the ABE blended in the diesel, the soot oxidation, the ignition delay and the soot lift-off length were studied in this work.
Technical Paper

Effect of CO2, N2, and Ar on Combustion and Exhaust Emissions Performance in a Stoichiometric Natural Gas Engine

2014-10-13
2014-01-2693
In recent years, strict emission regulations, the environmental awareness, and the high price of conventional fuels have led to the creation of incentive to promote alternative fuels. Among the alternative fuels, natural gas is very promising and highly attractive for its abundant resources, clean nature of combustion and low encouraging prices. But nitrogen oxides (NOx) emissions are still a problem in natural gas engines. In order to reduce NOx emissions, carbon dioxide (CO2), nitrogen (N2) and argon (Ar) were respectively introduced to dilute fuel-air mixtures in the cylinder. To this aim a 6.62 L, 6-cylinder, turbocharged, electronic controlled large-powered NG engine was subjected to a basic performance test to observe the effects of CO2, N2 and Ar on fuel economy and NOx emissions. During the test, the engine speed and torque were separately kept at 1450 r/min and 350 Nm.
Technical Paper

Effect of Pilot Diesel Multiple Injections on the Performance and the Emissions of a Diesel/Natural Gas Dual Fuel Heavy-Duty Engine

2017-10-08
2017-01-2271
For diesel/natural gas dual fuel engines, the combustion of pilot diesel injection plays an important role to subsequent mixture combustion process. To better understand the effects of multiple injections, a detailed study was conducted on a 6-cylinder turbocharged intercooler diesel/natural gas dual fuel heavy-duty engine at low loads. Multiple variables were tested, including the single injection timings, the multiple injections timings and the mass ratios. The investigated results showed that the multiple pilot diesel injections have an obvious effect on not only pilot diesel combustion process but also natural gas mixture combustion process. Early injection leads to a pilot-diesel-ignition-mode and it is a two-stage auto ignition mode. This mode differs from the compression ignition mode of traditional diesel engine in regard to its random occurrence location within the spray.
Journal Article

Estimation of Elemental Composition of Diesel Fuel Containing Biodiesel

2013-10-14
2013-01-2600
Carbon, hydrogen and oxygen are major elements in vehicle fuels. Knowledge of fuels elemental composition is helpful in addressing its performance characteristics. Carbon, hydrogen and oxygen composition is an important parameter in engine calibration affecting vehicle performance, emissions and fuel economy. Biodiesel, a fuel comprised of mono-alkyl esters of long-chain fatty acids also known as Fatty Acid Methyl Esters(FAME), derived from vegetable oils or animal fats, has become an important commercial marketplace automotive fuel in the United States (US) and around the world over last few years. FAME biodiesels have many chemical and physical property differences compared to conventional petroleum based diesel fuels. Also, the properties of biodiesel vary based on the feedstock chosen for biodiesel production. One of the key differences between petroleum diesel fuels and biodiesel is the oxygen content.
Technical Paper

Evaluation of Cylinder Pressure Transducer Accuracy based upon Mounting Style, Heat Shields, and Watercooling

2005-10-24
2005-01-3750
This investigation evaluated different pressure transducers in one cylinder to examine the combustion measurement differences between them simultaneously. There were a total of eleven transducers ranging in both diameter and type of transducer (piezo-electric, piezoresistive, and optical). Furthermore, the sensors differed in the methodology for minimizing signal distortion due to temperature. This methodology could take the form of various size mounting passages, heat shields, watercooling or heat transfer paths. To evaluate the sensors, different engine operating conditions were conducted, focusing at full load and low speeds. Other hardware configurations of the same engine family were used to exaggerate the combustion environment, specifically a tumble-motion plate and turbocharging.
Journal Article

Fuel & Lubricant Effects on Stochastic Preignition

2019-01-15
2019-01-0038
In this multi-phase study, fuel and lubricant effects on stochastic preignition (SPI) were examined. First, the behavior of fuels for which SPI data had previously been collected were characterized in terms of their combustion and emissions behavior, and correlations between these characteristics and their SPI behavior were examined. Second, new SPI data was collected for a matrix of fuels that was constructed to test and confirm hypotheses that resulted from interpretation of the earlier data in the study and from data in open literature. Specifically, the extent to which the presence of heavy components in the fuel affected SPI propensity, and the extent to which flame initiation propensity affected SPI propensity, were examined. Finally, the interaction of fuels with lubricants expected to exhibit a range of SPI propensities was examined.
Journal Article

Functional Requirements to Exceed the 100 kW/l Milestone for High Power Density Automotive Diesel Engines

2017-09-04
2017-24-0072
The paper describes the challenges and results achieved in developing a new high-speed Diesel combustion system capable of exceeding the imaginative threshold of 100 kW/l. High-performance, state-of-art prototype components from automotive diesel technology were provided in order to set-up a single-cylinder research engine demonstrator. Key design parameters were identified in terms boost, engine speed, fuel injection pressure and injector nozzle flow rates. In this regard, an advanced piezo injection system capable of 3000 bar of maximum injection pressure was selected, coupled to a robust base engine featuring ω-shaped combustion bowl and low swirl intake ports. The matching among the above-described elements has been thoroughly examined and experimentally parameterized.
Technical Paper

Gasoline Engine Oil Specifications, Past, Present and Global

2009-11-02
2009-01-2664
Engine oil specifications have been changing since the invention of the automobile and the internal combustion engine. The industry associations that have played a key role in engine oil specification development have changed or evolved in fairly regular time intervals. The specifications, the tests behind the specifications, and the groups involved in shaping the specifications are discussed from a historical and present day perspective.
Technical Paper

High Fuel Economy CIDI Engine for GM PNGV Program

2002-03-04
2002-01-1084
A compact, lightweight compression-ignition engine designed for high fuel economy and low emissions was developed by ISUZU for the GM PNGV vehicle. This engine was the key component in the selected parallel hybrid vehicle powertrain for the 80 mpg fuel economy target. The base hardware was derived from a 1.7 Liter, 4-cylinder engine, and a three-cylinder version was created for the PNGV application. To achieve the required high efficiency, the engine used lightweight components thus minimizing weight and friction. To reduce exhaust emissions, electromechanical actuators were used for EGR, intake throttle, and turbocharger. Through careful application of these devices and combustion development, stringent engine out exhaust emission targets were also met.
Technical Paper

Internal and Near-Nozzle Flow in a Multi-Hole Gasoline Injector Under Flashing and Non-Flashing Conditions

2015-04-14
2015-01-0944
A computational and experimental study was performed to characterize the flow within a gasoline injector and the ensuing sprays. The computations included the effects of turbulence, cavitation, flash-boiling, compressibility, and the presence of non-condensible gases. The flow domain corresponded to the Engine Combustion Network's Spray G, an eight-hole counterbore injector operating in a variety of conditions. First, a rate tube method was used to measure the rate of injection, which was then used to define inlet boundary conditions for simulation. Correspondingly, injection under submerged conditions was simulated for direct comparison with experimental measurements of discharge coefficient. Next, the internal flow and external spray into pressurized nitrogen were simulated under the base spray G conditions. Finally, injection under flashing conditions was simulated, where the ambient pressure was below the vapor pressure of the fuel.
Technical Paper

Investigations into the Effects of Thermal and Compositional Stratification on HCCI Combustion – Part I: Metal Engine Results

2009-04-20
2009-01-1105
This study utilized a 4-valve engine under HCCI combustion conditions. Each side of the split intake port was fed independently with different temperatures and reactant compositions. Therefore, two stratification approaches were enabled: thermal stratification and compositional stratification. Argon was used as a diluent to achieve higher temperatures and stratify the in-cylinder temperature indirectly via a stratification of the ratio of specific heats (γ = cp/cv). Tests covered five operating conditions (including two values of A/F and two loads) and four stratification cases (including one homogeneous and three with varied temperature and composition). Stratifications of the reactants were expected to affect the combustion control and upper load limit through the combustion phasing and duration, respectively. The two approaches to stratification both affect thermal unmixedness. Since argon has a high γ, it reached higher temperatures through the compression stroke [1].
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