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Technical Paper

A New Empirical Formula for Calculating Vehicles' Frontal Area

2011-04-12
2011-01-0763
The main objective of this research is to find a general empirical formula to predict vehicle frontal area applied to most types of vehicles. This was done on 21 vehicles; passenger cars, buses and trucks by calculating their frontal area by using image processing technique on cars photos extracted from catalogues. The software (Data Fit) is used to establish the required empirical formula. The results showed that the empirical formula is simple and accurate enough for finding out the vehicles frontal areas.
Technical Paper

A Novel Hybrid Roll Control Strategy for Partially Loaded Tanker Trucks

2003-11-10
2003-01-3386
In this paper, a hybrid roll control system, including passive and active roll control units, is designed to improve the roll dynamics of tanker vehicles and to reduce the lateral shifts of the liquid cargo due to lateral accelerations. The passive control system consists of radial partitions installed inside the vehicle container. These partitions rotate in phase with the liquid cargo as one unit about the longitudinal axis of the container in response to the induced momentum forces due to the lateral acceleration excitation. Torsion dampers are fixed between the partitions and the container's front and rear walls to reduce the oscillating motion of the liquid cargo. While the passive partition dampers control the dynamics of the liquid cargo inside the container, the dampers of the vehicle suspension are switchable, generating anti-roll damping moments based on the lateral acceleration level and the container filling ratio.
Technical Paper

A Preview Type-2 Fuzzy Controller Design for the Semi-active Suspension to Improve Adhesion Characteristics during Braking and Handling

2021-06-28
2021-01-5069
A full vehicle of a preview control semi-active suspension system based on an interval type-2 fuzzy controller design using a magnetorheological (MR) damper to improve ride comfort is investigated in this paper. It is integrated with the force distribution system to obtain the optimal rate of road adhesion during braking and handling. The nonlinear suspension model is derived by considering vertical, pitch, and roll motions. The preview interval type-2 fuzzy technique is designed as a system controller, and it is attached with a Signum function method as a damper controller to turn on the voltage for the MR damper. This voltage is adjusted for each wheel based on the external excitation generated by road roughness in order to enhance ride comfort. To describe the effectiveness and adaptable responses of the preview controlled semi-active system, the performance is compared with both the passive and MR passive suspension systems during time and frequency domains.
Technical Paper

A Tire Work Load (TWL) Based Controller for Active Independent Front Steering System (AIFS)

2020-04-14
2020-01-0648
Vehicle Handling performance depends on many parameters. One of the most important parameters is the dynamic behavior of the steering system. However, steering system had been enhanced thoroughly over the past decade where Active Front Steering (AFS) is now present and other system as Active Independent Front Steering (AIFS) is currently in the research phase. Actually, AFS system adopt the front wheels’ angles base on the actual input steering angle from the driver according to vehicle handling dynamics performance. While, the AIFS controls the angle of each front wheel individually to avoid reaching the saturation limits of any of the front wheels’ adhesion. In this paper modeling and analysis of an AIFS is presented with Tire Work Load (TWL) based controller. Magic Formula tire model is implemented to represent the tire in lateral slip condition.
Technical Paper

Active Suspension Design for Passenger Cars Using LQR and GA with PID Controller

2007-05-15
2007-01-2423
In this paper, the performance tradeoffs in the design of electronically controlled suspension systems are theoretically studied. Using quarter car model, a new treatment procedure for the control laws is introduced using fully active suspension system with two control strategies. The first strategy is considered for vehicle vibration isolation due to random road excitation only. The second strategy is considered to perform a zero steady-state suspension deflection due to body vehicle attitude variation during maneuvering, braking and aerodynamics as well as vibration isolation due to random road excitation. The two strategies are achieved by using two different optimization techniques combined with PID (Proportional-Integral-Derivative) compensator. The first technique is based on Linear Quadratic Regulation (LQR) technique and the second technique is based on Genetic Algorithm (GA).
Technical Paper

Adaptive Control Strategy of a Kalman Filter Active Vehicle Suspension

2003-05-05
2003-01-1413
In this paper, the Kalman filter algorithm is used to design a practical adaptive control strategy. The adaptation is intended to adjust the system operation according to the changes of road input. A moderate adaptive time of at least 3 seconds is used. Limit stops are added to prevent the increase in the wheel travel behind the specified limit. The active suspension feedback system is designed based on measuring only the suspension displacement. A gain scheduling adaptive scheme which consists of four sets of state feedback gains is designed. The estimation process of dynamic tyre deflection and other necessary state variables through the Kalman filter is illustrated. Among other things, this estimate is used to derive the gain scheduling adaptive scheme. The strategy is applied to a quarter car active suspension system. Results are generated at a constant speed on random road profiles.
Technical Paper

Aerodynamic Effects on Ride Comfort and Road Holding of Actively Suspended Vehicles

2002-07-09
2002-01-2205
This paper is concerned with the analysis of the performance of actively suspended vehicles when the effects of the aerodynamics are considered. The investigation is wholly theoretical and treats a half vehicle model, active suspension, through simulation of running at different speeds on a random-profile road. Using classical control laws, which do not account for aerodynamic effects, it is shown that starting from a vehicle speed of 35 m/s, ride comfort and road holding parameters significantly deteriorate. A method is introduced to modify the control strategy so that these effects can be taken into consideration. Various forms of control laws are presented, and conclusions are drawn to specify the benefits that could be achieved from this modified control strategy.
Technical Paper

An Investigation Study of the Thermomechanical Loading on the Piston of a Diesel Engine with Design Improvements

2020-10-22
2020-01-5098
The latest developments in the engine’s design aim to maximize the power output, downsize the engine, and minimize the fuel consumption. This paper investigates the thermomechanical loads on the piston of a turbocharged diesel engine. The main emphasis is the effect of increasing the boosting pressure on the piston loading until the possible maximum engine power is achieved. Also, it proposes the modification of the piston design in order to increase the durability for more power loading and decrease the total mass. The temperature distribution on the piston body, the corresponding thermomechanical deformations, the stress distribution, and the safety factor is excessively calculated. Finite element methods (ANSYS workbench) is used to analyze the thermomechanical loads applied to a three-dimensional model. The study is applied to the piston of a 300 hp diesel engine (base case) in order to increase the engine power by 17% (upgraded one).
Journal Article

Analysis of Vehicle Lateral Dynamics due to Variable Wind Gusts

2014-09-30
2014-01-2449
This study presents a practical theoretical method to judge the aerodynamic response of buses in the early design stage based on both aerodynamic and design parameters. A constant longitudinal velocity 2-DOF vehicle lateral dynamics model is used to investigate the lateral response of a bus under nine different wind gusts excitations. An appropriate 3-D CFD simulation model of the bus shape results is integrated with carefully chosen design parameters data of a real bus chassis and body to obtain vehicle lateral dynamic response to the prescribed excitations. Vehicle model validity is carried out then, the 2-DOF vehicle lateral dynamics model has been executed in MATLAB Simulink environment with the selected data. Simulation represents the vehicle in a straight ahead path then entered a gusting wind section of the track with a fixed steering wheel. Vehicle response includes lateral deviation (LD), lateral acceleration (LA), yaw angle (YA) and yaw rate (YR).
Technical Paper

Analysis of Ventilated Disc Brake Squeal Using a 10 DOF Model

2012-09-17
2012-01-1827
Squeal of disc brakes is considered as a main source of discomfort for passengers. Typically 1 to 4 kHz noise is considered low frequency squeal and ≻8 kHz noise is considered high frequency squeal. It is a significant problem in passenger vehicles for the comfort of the passengers and a significant financial problem for industry too. Many manufacturers of brake pad materials spend up to fifty percent of their engineering budgets on noise, vibration and harshness (NVH) issues. Squeal noise is strongly correlated to the squeal index and degree of instability of the brake system assembly. Decreasing this squeal noise to some extent during braking is very important matter for the comfort of passengers. So, a mathematical prediction model of 10-degree-of-freedom has been developed to study the effect of different brake components parameters on the degree of instability and squeal index of the brake system.
Journal Article

Application of Nonparametric Magnetorheological Damper Model in Vehicle Semi-active Suspension System

2012-04-16
2012-01-0977
Nonparametric models do not require any assumptions on the underlying input/output relationship of the system being modeled so that they are highly useful for studying and modeling the nonlinear behaviour of Magnetorheological (MR) fluid dampers. However, the application of these models in semi-active suspension is very rare and most theoretical works available on this topic address the application of parametric models (e.g. Modified Bouc-Wen model). In this paper, a nonparametric MR damper model based on the Restoring Force Surface technique is applied in vehicle semi-active suspension system. It consists of a three dimensional interpolation using Chebyshev orthogonal polynomial functions to simulate the MR damper force as a function of the displacement, velocity and input voltage. Also, a damper controller based on a Signum function method is proposed, for the first time, for use in conjunction with the system controller of a semi-active vehicle suspension.
Technical Paper

Application of a Preview Control with an MR Damper Model Using Genetic Algorithm in Semi-Active Automobile Suspension

2019-02-05
2019-01-5006
A non-linear mathematical model of a semi-active (2DOF) vehicle suspension using a magnetorheological (MR) damper with information concerning the road profile ahead of the vehicle is proposed in this paper. The semi-active vibration control system using an MR damper consists of two nested controllers: a system controller and a damper controller. The fuzzy logic technique is used to design the system controller based on both the dynamic responses of the suspension and the Padé approximation algorithm method of a preview control to evaluate the desired damping force. In addition, look-ahead preview of the excitations resulting from road irregularities is used to quickly mitigate the effect of the control system time delay on the damper response.
Technical Paper

Automatic Recognition of Truck Chassis Welding Defects Using Texture Features and Artificial Neural Networks

2019-04-02
2019-01-1119
Welding is an excellent attachment or repair method. The advanced industries such as oil, automotive industries, and other important industries need to rely on reliable welding operations; collapse because of this welding may lead to an excessive cost in money and risk in human life. In the present research, an automatic system has been described to detect, recognize and classify welding defects in radiographic images. Such system uses a texture feature and neural network techniques. Image processing techniques were implemented to help in the image array of weld images and the detection of weld defects. Therefore, a proposed program was build in-house to automatically classify and recognize eleven types of welding defects met in practice.
Technical Paper

Compound Mass Liquid Column Damper for Attenuating the Vibration of the Structures

2020-10-14
2020-01-5047
This study deals with the mitigation of the vibration of the structure using a compound mass liquid column damper (MLCD). To study the damping efficiency of the MLCD, the mathematical model of the single degree of freedom structure integrated with MLCD including the damping due to the moving mass in the horizontal portion of the damper is derived. The equivalent-damping factor of the MLCD is determined by simulating the interaction between the moving mass and the liquid using the fluid-structure interaction (FSI) technique. A 3D FSI model is solved numerically using the ANSYS Workbench-CFX package. The global search optimization algorithm is applied to find the optimum tuning frequency and the optimum mass diameter ratio over a wide range of mass ratio and excitation amplitude. The optimization issue is solved with considering the limits of the maximum displacement of the liquid and the mass.
Technical Paper

Controller Design for Path Tracking of Autonomous Vehicle Incorporating Four-Wheel Steering System

2022-03-29
2022-01-0299
This research aims to model and assess autonomous vehicle controller while including a four-wheel steering and longitudinal speed control. Such a modeling process simulates human driver behavior with consideration of real vehicle dynamics’ characteristics during standard maneuvers. However, a four-wheel steering control improves vehicle stability and maneuverability as well. A three-degree of freedom bicycle model, lateral deviation, yaw angle, and longitudinal speed is constructed to describe vehicle dynamics’ behavior. Moreover, a comprehensive traction model is implemented which includes an engine, automatic transmission, and non-linear magic formula tire model for simulation of vehicle longitudinal dynamics. A combination of proportional integral derivative (PID) longitudinal controller and fuzzy lateral controller are implemented simultaneously to track the desired vehicle path while minimizing lateral deviation and yaw angle errors.
Technical Paper

Diagnostic of Localized Engine Faults Using Vibration Monitoring

2009-05-13
2009-01-1610
Despite considerable advances in predictive maintenance concepts are still largely reserved for only the most critical system components and have not found their place in mainstream machinery health management. Even though there are a number of condition monitoring and analysis techniques, researchers are in search of a simple and easy way to monitoring the condition of an engine, which is an omnipresent and an important power unit in any vehicle or machinery. Vibrations have been the most recent easy to measure condition monitoring. However, this paper will provide the details of diagnostic technologies that can be applied on a single cylinder diesel engine components, and span a continuum of sophistication and rely upon the availability vibration measurement equipments. The vibration measurements are used as monitoring parameters, while single-processing indices are used for diagnosis procedure.
Technical Paper

Dynamic Lively Model to Utilize the Resources in a Vehicle

2006-04-03
2006-01-0521
The work presented here is to develop a monitoring life mathematical model to manage periodically the operations job orders of vehicle service station. This period is occasionally an hour, a day or a longer period than that, and is normally determined by the service manager. Model parameters are changeable over these periods due to dynamic movable situation of a vehicle markets. The objective function is to maximize the total income from vehicles service operations at all considered conventional model or with self expert prognostic system by taken into account least stop of vehicles, while keeping in mind the satisfying the customer demands and the service quality. The decision variables indicate the number of various technical operations to be performed for different types of vehicles.
Technical Paper

Dynamic Modeling of Vehicle Gearbox for Early Detection of Localized Tooth Defect

2008-10-07
2008-01-2630
Dynamic modeling of the gear vibration is a useful tool to study the vibration response of a geared system under various gear parameters and operating conditions. An improved understanding of vibration signal is required for early detection of incipient gear failure to achieve high reliability. However, the aim of this work is to make use of a 6-degree-of-freedom gear dynamic model including localized tooth defect for early detection of gear failure. The model consists of a gear pair, two shafts, two inertias representing load and prime mover and bearings. The model incorporates the effects of time-varying mesh stiffness and damping, backlash, excitation due to gear errors and modifications. The results indicate that the simulated signal shows that as the defect size increases the amplitude of the acceleration signal increases. The crest factor and kurtosis values of the simulated signal increase as the fault increases.
Technical Paper

Effect of Laterally Banked Roadways on the Rollover Threshold of Partially Filled Road Tankers

2003-11-10
2003-01-3387
In this paper, a direct technique to estimate the rollover threshold limits of partially filled tank trucks is applied for banked roadways. Overturning and restoring moments are calculated as functions of tank shape, fill level, gradient of both liquid cargo free surface and the lateral inclination of banked road surfaces. The static rollover threshold of tanker trucks traveling on laterally banked roadways is estimated by balancing the net value of the total overturning moment against the net value of the restoring moment. Different filling ratios are considered for circular, elliptical and modified tank vehicles. The rollover threshold limits are calculated considering a superelevation range of (0.0-0.1) for the lateral road banking as defined by Blue and Kulakowski (1991). It is shown that the vehicle rollover threshold limit increases with an increase of the angle of the lateral road banking.
Technical Paper

Effect of Semi-active Suspension Controller Design Using Magnetorheological Fluid Damper on Vehicle Traction Performance

2020-10-30
2020-01-5101
In order to achieve the high capability of the ride comfort and regulating the tire slip ratio, a preview of a nonlinear semi-active vibration control suspension system using a magnetorheological (MR) fluid damper is integrated with traction control in this paper. A controlled semi-active suspension system, which consists of the system controller and damper controller, was used to develop ride comfort, while the traction controller is utilized to reduce a generated slip between the vehicle speed and rotational rate of the tire. Both Fractional-Order Filtered Proportional-Integral-Derivative (P¯IλDμ) and Fuzzy Logic connected either series or parallel with P¯IλDμ are designed as various methodologies of a system controller to generate optimal tracking of the desired damping force. The signum function method is modified as a damper controller to calculate an applied input voltage to the MR damper coil based on both preview signals and the desired damping force tracking.
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