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Technical Paper

An Automated Proper Orthogonal Decomposition-Based Post-processing of In-Cylinder Raw Flow Datasets

2022-08-31
2022-01-5061
Laser-based diagnostic techniques like particle image velocimetry (PIV) and molecular tagging velocimetry (MTV) are used to measure flow fields at a high spatial resolution. Post-processing of the obtained flow fields is essential for outlier correction as the datasets may be skewed by local flow vectors with a disproportionate disparity in magnitude or directions from neighborhood vectors. The rationale behind this work is to propose an algorithm using proper orthogonal decomposition (POD), namely, POD-OROC (POD-based outlier removal and outlier correction), which can correct outliers in an ensemble of flow fields. The proposed algorithm is first validated on synthetic flows with a known percentage of outlier rate and then applied to engine in-cylinder flow fields. The algorithm ran for a few iterations for both flow datasets and rejected frames with high outlier rates (above 15%) and then post-processed the remaining ones to detect and correct local spurious vectors.
Technical Paper

Assessment of Numerical Cold Flow Testing of Gas Turbine Combustor through an Integrated Approach Using Rapid Prototyping and Water Tunnel

2019-10-11
2019-28-0051
In the present work, it is aimed at developing an integrated approach for combustor modeling involving rapid prototyping and water tunnel testing to assess the cold flow numerical simulations; the physical model will be subjected to cold flow visualization and parametric studies and CFD analysis to demonstrate its capability for undergoing rigorous cold flow testing. A straight through annular combustors is chosen for the present study because of it has low pressure drop, less weight and used widely in modern day aviation engines. Numerical Analysis has been performed using ANSYS-FLUENT. Three dimensional RANS equations are solved using k-ɛ model for the Reynolds numbers ranging from 0.64 x 105-1.5 x 105 based on the annulus diameter. Post processing the results is done in terms of jet penetration, formation of recirculation zone, effective mixing, flow split and pressure drop for different cases.
Technical Paper

CFD Prediction of Combustion on Direct Injection Diesel Engine with Two Different Combustion Chamber Configurations

2013-11-27
2013-01-2804
Direct injection diesel engines are used in both light duty and heavy duty vehicles because of higher thermal efficiency compared to SI engines. However, due to only short time available for fuel-air mixing, combustion process depends on proper mixing. As a result, DI Diesel engine emits more NOx and soot into the atmosphere. Therefore, to achieve better combustion with less emission and also to accelerate the fuel-air mixing to improve the combustion, appropriate design of combustion chamber is crucial. Hence, in this work a study has been carried out using CFD to evaluate the effect of combustion chamber configuration on Diesel combustion with two different piston bowls. The two different piston configurations considered in this study are centre bowl on flat piston and pentroof offset bowl piston.
Technical Paper

Comparison of Diesel-Water Emulsion and Water Vapor Induction Methods for Simultaneous Reduction in NOx and Smoke Emissions of a Diesel Engine

2020-08-14
2020-01-5076
Simultaneous reduction of oxides of nitrogen (NOx) and smoke emissions from diesel engines has always been a challenging task. In this research work, a relative comparison of diesel-water emulsion and water vapor induction methods has been made to examine NOx and smoke emissions reduction potential of a light-duty diesel engine. The water concentration was maintained at 6% of the total fuel in the emulsion and 6% of the total incoming air mass in the fumigation method. A stable diesel-water emulsion is prepared using commercially available surfactants, Span 80 and Tween 80 at 10% concentration. The stability of the emulsion was examined by visual inspection. The droplet size was quantified using dynamic light scattering technique and the emulsion was deemed stable for approximately 105 days on storage at room temperature. To generate water vapor in the intake manifold, 20 ultrasonic atomizers are utilized.
Technical Paper

Computer Simulation of Gasoline-Direct-Injected (Gdi) Extended Expansion Engine

2005-01-19
2005-26-057
This paper deals mainly with computer simulation of processes of Gasoline Direct Injection (GDI) associated with Extended Expansion Engine (EEE) concept applied to a four-stroke, single-cylinder SI engine. In the case of standard SI engines, part-load brake thermal efficiencies are low due to higher pumping losses. The pumping losses can be reduced by operating the engine always at full throttle as done in extended expansion engine. In extended expansion engine, higher Geometric Expansion Ratio (GER) compared to Effective Compression Ratio (ECR) is responsible for better performance at part loads. Usually, in this engine, by delaying inlet valve closure timing along with reduced clearance volume, extended expansion is achieved. Experimentally many researchers have proved that variable valve timing and variable compression ratio techniques adopted in SI engines, improves the part- load performance greatly.
Journal Article

Effect of Engine Parameters on Mixture Stratification in a Wall-Guided GDI Engine - A Quantitative CFD Analysis

2017-03-28
2017-01-0570
Today, GDI engines are becoming very popular because of better fuel economy and low exhaust emissions. The gain in fuel economy in these engines is realized only in the stratified mode of operation. In wall-guided GDI engines, the mixture stratification is realized by properly shaping the combustion chamber. However, the level of mixture stratification varies significantly with engine operating conditions. In this study, an attempt has been made to understand the effect of engine operating parameters viz., compression ratio, engine speed and inlet air pressure on the level of mixture stratification in a four-stroke wall-guided GDI engine using CFD analysis. Three compression ratios of 10.5, 11.5 and 12.5, three engine speeds of 2000, 3000 and 4000 rev/min., and three inlet air pressures of 1, 1.2 and 1.4 bar are considered for the analysis. The CONVERGE software is used to perform the CFD analysis. Simulation is done for one full cycle of the engine.
Technical Paper

Effect of FFA of Jatropha Curcas L Oil on Performance and Emissions of a DI Diesel Engine

2012-04-16
2012-01-1318
Oil with high free fatty acid (FFA) content may not be an appropriate contestant for biodiesel production due to poor process yield. The high FFA content (≻1%) will cause soap formation and the separation of products will be exceedingly difficult, and as a result, it has low yield of biodiesel product. In order to increase the process yield, pretreatment setup is required. This involves additional cost and will increase overall fuel price. Hence crude vegetable oils having high FFA can be blended with diesel for effectual employment in diesel engines. In this context, Jatropha Curcas L, non-edible tree-based oil with higher FFA content, can be considered as one of the prominent blending sources for diesel. The primary objective of the present work is to analyze the effect of FFA content of crude Jatropha Curcas L oil (CJO) on performance and emission characteristics of a direct injection (DI) diesel engine.
Technical Paper

Effect of Fuel Injection Mode on Performance and Emission Characteristics of a Spark-Ignition Engine—A Computational Fluid Dynamics Analysis

2021-06-08
2021-01-5065
Gasoline direct injection (GDI) engines are well known for their ability to operate at the stratified fuel-air mixture, and thereby they are highly efficient than port fuel injection (PFI) engines. However, the stratification of the in-cylinder mixture leads to higher nitrogen oxides (NOx) and soot emissions with lower hydrocarbon (HC) emissions. The PFI works under a homogeneous mixture, which leads to lower NOx and soot emissions with compensation of HC emissions. By combining the advantages of GDI and PFI modes, it is possible to achieve higher fuel efficiency with lower emissions. Therefore, in the present study, four different injection strategies, namely, pure GDI, gasoline-direct multiple-injection (GDMI), combined GDI with PFI (GDI-PFI), and pure PFI are investigated under various load conditions using computational fluid dynamics (CFD) analysis. The effect of these strategies on mixture formation, indicated mean effective pressure (IMEP), and emissions are evaluated.
Technical Paper

Effect of Homogenous-Stratified Mixture Combustion on Performance and Emission Characteristics of a Spray-Guided GDI Engine - A CFD Study

2020-04-14
2020-01-0785
Today, gasoline direct injection (GDI) engine is one of the best strategies to meet the requirement of low pollutant emissions and fuel consumption. Generally, the GDI engine operates in stratified mixture mode at part-load conditions and homogeneous mixture mode at full-load conditions. But, at part-loads, soot emissions are found to be high because of improper air-fuel mixing. To overcome the above issue, a homogenous-stratified mixture (a combination of the overall homogeneous lean mixture with a combustible mixture at the location of the spark plug) is found to be better to reduce soot emissions compared to a stratified mixture mode. It will also help reduce fuel consumption. In this study, the analysis has been done to evaluate the effect of homogeneous-stratified mixture combustion on the performance and emission characteristics of a spray-guided GDI engine under various conditions using computational fluid dynamics (CFD).
Journal Article

Effect of Manifold Orientation on Non-Reacting In-Cylinder Tumble Flows in an IC Engine with Pentroof Piston - An Investigation Using PIV

2010-04-12
2010-01-0956
This paper deals with experimental study of in-cylinder tumble flows in a single-cylinder, four-stroke, two-valve internal combustion engine using a pentroof-offset-bowl piston under non-reacting conditions with four intake manifold orientations at an engine speed of 1000 rev/min., during suction and compression strokes using particle image velocimetry. Two-dimensional in-cylinder tumble flow measurements and analysis are carried out in combustion space on a vertical plane passing through cylinder axis. Ensemble average velocity vectors are used to analyze the tumble flows. Tumble ratio (TR) and average turbulent kinetic energy (TKE) are evaluated and used to characterize the tumble flows. From analysis of results, it is found that at end of compression stroke, 90° intake manifold orientation shows an improvement in TR and TKE compared other intake manifold orientations considered.
Technical Paper

Effects of Cylinder Head Geometry on Mixture Stratification, Combustion and Emissions in a GDI Engine - A CFD Analysis

2019-01-15
2019-01-0009
Preparation of air-fuel mixture and its stratification, plays the key role to determine the combustion and emission characteristics in a gasoline direct injection (GDI) engine working in stratified conditions. The mixture stratification is mainly influenced by the in-cylinder flow structure, which mainly relies upon engine geometry i.e. cylinder head, intake port configuration, piston profile etc. Hence in the present analysis, authors have attempted to comprehend the effect of cylinder head geometry on the mixture stratification, combustion and emission characteristics of a GDI engine. The computational fluid dynamics (CFD) analysis is carried out on a single-cylinder, naturally-aspirated four-stroke GDI engine having a pentroof shaped cylinder head. The analysis is carried out at four pentroof angles (PA) viz., 80 (base case), 140, 200 and 250 with the axis of the cylinder.
Technical Paper

Effects of Oxidation Upon Long-term Storage of Karanja Biodiesel on the Combustion and Emission Characteristics of a Heavy-Duty Truck Diesel Engine

2021-09-21
2021-01-1200
The presence of unsaturated methyl esters in biodiesel makes it susceptible to oxidation and fuel quality degradation upon long-term storage. In the present work, the effects of oxidation of Karanja biodiesel upon long-term storage on the combustion and emission characteristics of a heavy-duty truck diesel engine are studied. The Karanja biodiesel is stored for one year in a 200 litres steel barrel at room conditions to mimic commercial storage conditions. The results obtained show that compared to diesel, the start of injection of fresh and aged biodiesels are advanced by ~2-degree crank angle, and the ignition delay time is reduced. Aged biodiesel showed a slightly smaller ignition delay compares to fresh biodiesel. The fuel injection and combustion characteristics of fresh and aged biodiesels were similar at all the load conditions. Both fresh and aged biodiesels produced higher oxides of nitrogen (NOx) and lower smoke emissions compared to diesel.
Technical Paper

Evaluation of Low-Pressure EGR System on NOx Reduction Potential of a Supercharged LCR Single-Cylinder Diesel Engine

2022-03-29
2022-01-0447
Supercharging a single-cylinder diesel engine has proved to be a viable methodology to reduce engine-out emissions and increase full-load torque and power. The increased air availability of the supercharger (SC) system helps to inject more fuel quantity that can improve the engine's full-load brake mean effective pressure (BMEP) without elevating soot emissions. However, the increased inlet temperature of the boosted air and the availability of excess oxygen can pose significant challenges to contain oxides of nitrogen (NOx) emissions. Hence, it is important to investigate the potential NOx reduction options in supercharged diesel engines. In the present work, the potential of low-pressure exhaust gas recirculation (LP EGR) was evaluated in a single-cylinder supercharged diesel engine for its benefits in NOx emission reduction and impact on other criteria emissions and brake specific fuel consumption (BSFC).
Technical Paper

Experimental Investigation on Reactivity Controlled Compression Ignition with Oxygenated Alternative Fuel Blends to Reduce Unburned Hydrocarbon Emissions

2021-09-21
2021-01-1203
For controlling oxides of nitrogen (NOx) and particular matter (PM) emissions from diesel engines, various fuel and combustion mode modification strategies are investigated in the past. Low temperature combustion (LTC) is an alternative combustion strategy that reduces NOx and PM emissions through premixed lean combustion. Dual fuel reactivity-controlled compression ignition (RCCI) is a promising LTC strategy with better control over the start and end of combustion because of reactivity and equivalence ratio stratification. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are significantly higher in RCCI, especially at part-load conditions. The present work intends to address this shortcoming by utilizing oxygenated alternative fuels. Considering the limited availability and higher cost, replacing conventional fuels completely with alternative fuels is not feasible.
Technical Paper

Experimental Investigations on the Effects of Multiple Injections in Reactivity-Controlled Compression Ignition in a Light-Duty Engine Operated with Gasoline/Diesel

2020-09-25
2020-01-5072
Reactivity-Controlled Compression Ignition (RCCI) is a promising low-temperature combustion (LTC) strategy to mitigate the oxides of nitrogen (NOx) and soot emissions. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions are much higher in RCCI compared to the conventional diesel combustion (CDC). In this present work, multiple injections of the direct-injected (DI) diesel fuel are explored as a potential method to reduce the high HC and CO emissions. Although significant research works have been done in the past on RCCI combustion in different engine types, investigations on small air-cooled diesel engines are very limited. In the present work, a production light-duty air-cooled diesel engine is modified to run in RCCI, with diesel as the high-reactivity fuel and gasoline as the low-reactivity fuel. Before modifications, the engine is run in CDC with production settings. In RCCI, experiments are initially performed with single-pulse DI.
Technical Paper

Experimental Investigations on the Effects of Water Injection in a Light-Duty Diesel Engine Operated with Biodiesel Fuel

2021-09-21
2021-01-1207
In-cylinder emission control methods for simultaneous reduction of oxides of nitrogen (NOx) and particulate matter (PM) are gaining attention due to stringent emission targets and the higher cost of after-treatment systems. In addition, there is a renewed interest in using carbon-neutral biodiesel due to global warming concerns with fossil diesel. The bi-directional NOx-PM trade-off is reduced to a unidirectional higher NOx emission problem with biodiesel. The effect of water injection with biodiesel with low water quantities is relatively unexplored and is attempted in this investigation to mitigate higher NOx emissions. The water concentrations are maintained at 3, 6, and 9% relative to fuel mass by varying the pulse width of a low-pressure port fuel injector. Considering the corrosive effects of water at higher concentrations, they are maintained below 10% in the present work.
Technical Paper

Fuel Injection Strategies for Improving Performance and Reducing Emissions of a Low Compression Ratio Diesel Engine

2021-09-21
2021-01-1166
The present work investigates the effects of lowering the compression ratio (LCR) from 18:1 to 14:1 and optimizing the fuel injection parameters across the operating range of a mass production light-duty diesel engine. The results were quantified for a regulatory Indian drive cycle using a one-dimensional simulation tool. The results show that the LCR approach can simultaneously reduce the oxides of nitrogen (NOx) and soot emissions by 28% and 64%, respectively. However, the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions increased significantly by 305% and 119%, respectively, with a 4.5% penalty in brake specific fuel consumption (BSFC). Hence, optimization of fuel injection parameters specific to LCR operation was attempted. It was evident that advancing the main injection timing and reducing the injection pressure at low-load operating points can significantly help to reduce BSFC, HC and CO emissions with a slight increase in the NOx emissions.
Technical Paper

Influence of Injection Parameters on the Performance and Emissions of a Direct Injection Two Stroke SI Engine

2016-04-05
2016-01-1052
Direct injection of fuel has been seen as a potential method to reduce fuel short circuiting in two stroke engines. However, most work has been on low pressure injection. In this work, which employed high pressure direct injection in a small two stroke engine (2S-GDI), a detailed study of injection parameters affecting performance and combustion has been presented based on experiments for evaluating its potential. Influences of injection pressure (IP), injection timing (end of injection - EOI) and location of the spark plug at different operating conditions in a 199.3 cm3 automotive two stroke engine using a real time open engine controller were studied. Experiments were conducted at different throttle positions and equivalence ratios at a speed of 3000 rpm with various sets of injection parameters and spark plug locations. The same engine was also run in the manifold injection (2S-MI) mode under similar conditions for comparison.
Technical Paper

Investigations on Dual Fuel Reactivity Controlled Compression Ignition Engine using Alternative Fuels Produced from Waste Resources

2022-08-30
2022-01-1095
Currently, alternative fuels produced from waste resources are gaining much attention to replace depleting fossil fuels. The disposal of waste plastic poses severe environmental problems across the globe. The energy embodied in waste plastics can be converted into liquid fuel by pyrolysis. The present work explores the possibility of utilizing waste plastic oil (WPO) produced from municipal plastic wastes and waste cooking oil (WCO) biodiesel produced from used cooking oil in a dual fuel reactivity-controlled compression ignition (RCCI) mode. A single-cylinder light-duty diesel engine used for agricultural water pumping applications is modified to run in RCCI through suitable intake and fuel injection systems modifications. Alternative fuel blends, viz. WPO and WCO biodiesel with 20 vol. % in gasoline and diesel is used as a port and direct-injected fuels in RCCI. The premixed ratio and direct-injected fuel timings are optimized to achieve maximum thermal efficiency.
Technical Paper

Investigations on Supercharging and Turbo-Compounding of a Single Cylinder Diesel Engine

2022-03-29
2022-01-0423
Despite the advantages of turbocharging in improved engine performance and reduced exhaust emissions, commercial single-cylinder engines used for automotive applications remain naturally aspirated (NA) and are not generally turbocharged. This is due to the shortcomings with pulsated and intermittent exhaust gas flow into the turbine and the phase lag between the intake and exhaust stroke. In the present study, experimental investigations are initially carried out with a suitable turbocharger closely coupled to a single-cylinder diesel engine. Results indicated that the engine power dropped significantly by 40% for the turbocharged engine compared to the NA version even though the air mass flow rate was increased by at least 1.5 times with turbocharging. A novel approach of decoupling the turbine and the compressor and coupling them separately to the engine is proposed to address these limitations.
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