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In order to improve the drivability and reduce the clutch friction loss, low-cost slope sensor is used in hill-start control of AMT vehicles. After the power spectrum analysis of the original signal and the design of the digital filter, the angle of the slope is obtained with short enough delay and small enough noise. By using this slope angle information, slope resistance force can be calculated online so that the vehicle can be prevented from sliding backward and optimal launch control can be realized. The digital filter of slope angle signal and the optimal controller of dry clutch engagement are embedded in the TCU (Transmission Control Unit) of a micro-car Geely Panda. Real-vehicle experiments are carried out with optimal clutch controller, which shows that the hill-start with low-cost slope sensor and optimal clutch controller can provide successful vehicle launch with little driveline shock. In addition, it can also avoid backward sliding and engine over-speed effectively.

To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.

In order to improve the mode switching performance of parallel hybrid electric vehicles (PHEV) and make better use of the dynamics of the vehicle, this paper proposes a three-stage control method for the start-up mode of start-up, speed synchronization, and clutch slip based on the response characteristics of actual vehicle components and the complex working conditions of the actual road. In the speed synchronization phase, a coordinated control method of “engine speed active following + continuously variable transmission (CVT) speed ratio motor speed limiting” is proposed. The real vehicle test results show that the engine starting-up coordinated control method can significantly accelerate the speed synchronization and shorten the starting-up mode duration during the rapid acceleration, so that the vehicle’s power performance can be well played and the ride comfort can be effectively guaranteed.

Since steering wheel torque feedback is one of the crucial factors for drivers to gain road feel and ensure driving safety, it is especially important to simulate the steering torque feedback for a driving simulator. At present, steering wheel feedback torque is mainly simulated by an electric motor with gear transmission. The torque response is typically slow, which can result in drivers’ discomfort and poor driving maneuverability. This paper presents a novel torque feedback device with magnetorheological (MR) fluid and coil spring. A phase separation control method is also proposed to control its feedback torque, including spring and damping torques respectively. The spring torque is generated by coil spring, the angle of coil spring can be adjusted by controlling a brushless DC motor. The damping torque is generated by MR fluid, the damping coefficient of MR fluid can be adjusted by controlling the current of excitation coil.

The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.

Noise excitation sources are different between electric vehicles and conventional vehicles due to their distinct propulsion system architecture. This work focuses on an interior noise contribution analysis by experimental measurements and synthesis approach using a methodology established based on the principle of noise path analysis. The obtained results show that the structure-borne noise from the tire-road excitation acts as a major contributor to the overall interior noise level, and the structure-borne noise from the power plant system contributes noticeably as well, whereas contributions from the electric motor and tire are relatively insignificant.

Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.

Improvement of shift quality evaluation has become more prevalent over the past few years in the development of automatic transmission electronic control system. For the problems of the subjective shift quality evaluation that subjectivity is too strong, the standard cannot be unified and the definition of the objective evaluation index is not clear at present, this paper studies on the methods of objective evaluation of shift quality based on the multi-hierarchical grey relational analysis. Firstly, objective evaluation index system is constructed based on physical quantities, such as the engine speed, the longitudinal acceleration of the vehicle and so on, which broadens the scope of the traditional objective evaluation index further.

In this paper, the performance simulation model of a domestic self-dumping truck was established using AVL-Cruise software. Then its accuracy was checked by the power performance and fuel economy tests which were conducted on the proving ground. The power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, overtaking acceleration time from 60 to 70km/h, maximum speed and maximum gradeability, while the composite fuel consumption per hundred kilometers was taken as an evaluation index of fuel economy. A L9 orthogonal array was applied to investigate the effect of three matching factors including engine, transmission and final drive, which were considered at three levels, on the power performance and fuel economy of the self-dumping truck. Furthermore, the grey relational grade was proposed to assess the multiple performance responses according to the grey relational analysis.

The thermal management system of the water medium retarder using engine coolant (water and ethylene glycol) as transmission medium, omits oil-water heat exchanger in the structure. When the hydraulic retarder is operated, the valve is connected with the retarder and water pump, and then the engine coolant enters the working chamber. The kinetic energy of the vehicle is converted into internal energy of the coolant, and the heat is discharged to the external environment through the engine thermal management system. The braking torque of the water medium hydraulic retarder is determined by the water medium flow rate in the working chamber. The smaller the valve opening degree, the greater the braking torque and the faster the heating transmission fluid. Small valve opening is not conducive to the loss of heat. It will affect the normal working of the engine and hydraulic retarder.

A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.

With more and more countries proposing timetables for stopping selling of fuel vehicles, China has also issued a “dual-slope” policy. As electric vehicles are the most promising new energy vehicle, which is worth researching. The integration and control of the motor and gearbox have gradually become a hot research topic due to low cost with better performance. This paper takes an electric vehicle equipped with permanent magnet synchronous motor and two-gear automatic transmission without synchronizer and clutch as the research object.

For the roll vibration problem of a Truck, a 4-DOF roll vibration model of its front suspension system was built. According to dynamics theory, the complex modal vibration modes of the model were all obtained. At the same time, the frequency response functions of frame roll angle acceleration, the relative dynamic load of wheel and the suspension dynamic deflection were respectively presented. Then their characteristics were respectively researched. In the process of characteristic analysis, a new system parameter was proposed, which is the space ratio of the space between suspensions of left and right sides and the wheel track of the front axle (space ratio in short). At last, the influence of system parameters on the vibration transmission property was also reserached, which included the natural frequency of the frame, the damping ratio, the stiffness ratio, the mass ratio, the rotational inertia ratio and the space ratio.

Hydraulic retarder, as an auxiliary braking device, is widely used in commercial vehicles. Nowadays, the hydraulic retarder’s internal oil is mainly cooled by the coolant circuit directly. It not only aggravates the load of engine cooling system, but also makes the abundant heat energy not be recycled properly. In this study, an independent energy supply device with organic Rankine cycles is applied to solve the problems above. In the structure of this energy supply device, the evaporator’s inlet and outlet is connected in parallel with the oil outlet and inlet of the retarder respectively. A part of oil enters the evaporator to transfer heat with the organic fluid, and the rest of oil enters the oil-water heat exchanger to be cooled by the coolant circuit. According to the different braking conditions of the retarder, the oil temperature in the inlet of the hydraulic retarder can be kept within the proper range through adjusting the oil flow rate into the evaporator properly.

To reach the goal of optimal performance match between engine and transmission, the dynamic characteristics of engine should be taken into consideration. In the paper, the dynamic torque and fuel consumption models of engine, described by a multi-layers feed forward neural network, were established. Based on that, the methods used to calculate the optimal dynamic and economical shift schedules with dynamic 3-parameters were put forward. The shift schedule with dynamic 3-parameters based on neural network model is proven to be superior to the shift schedule with only 2-parameters in both dynamic performance and fuel economy by the test.

Aiming at the low transmission efficiency and power density of the hydraulic automatic transmission (AT), and the increasingly complex structure of its planetary gear with the increase of transmission gears, this paper proposes a new type of binary logic transmission (BLT), which adopts the double internal meshing planetary row (DIMPR), based on a heavy-duty commercial vehicle. By introducing the concept of BLT and analyzing the transmission performance of the DIMPR, the process of scheme design of binary double internal meshing planetary gear transmission (BDIMPGT) is established. According to the structural characteristics of the DIMPG, the support structure of the planetary gear is designed based on CAD and CATIA. In the structural design of binary clutches, V-groove clutch parts are coupled to the transmission case, planetary carrier, and sun shaft, respectively, in each DIMPG.

Taking an off-road vehicle equipped with 32-speed binary logic automatic transmission (AT) as the research object, the slope starting control research is carried out. The slope starting process is divided into the overcoming resistance stage, the sliding friction stage, and the synchronization stage. The control strategies for each stage are designed respectively. Focusing on the control of the sliding friction stage, the equivalent two-speed model of the starting clutch is established, which realizes the calculation of the speed difference and the slip rate between the driving and driven ends of the starting clutch. Furthermore, the slope starting control strategy based on the proportional-integral-derivative (PID) control of the clutch slip rate is designed. Through the simulation tests of the vehicle starting at different slopes, the correctness of the slope starting control strategy has been verified by MATLAB/Simulink.

In order to improve the tractive ability, steering capability and directional stability, etc. of automated mechanical transmission (AMT) vehicles running on the wet and slippery road, the anti-slip regulation (ASR) technologies for AMT vehicles are developed. The significance of ASR for AMT vehicles is introduced; a road friction recognition method based on the deceleration of driving wheels is investigated; a fuzzy anti-slip control system based on adjustment of engine torque is developed and the corresponding experimental verification is conducted. The experimental results denote that the proposed method is effective to eliminate the excessive slip when the AMT vehicle travels on the low friction road.

In China there is a strong trend in the application of vehicles equipped with automatic transmissions in considering the complexity of traffic and the convenience of automatic transmissions. As a type of automatic transmission, automated mechanical transmission (AMT) shows great potential to be developed as a main transmission because of its simple structures, easy upgrade from manual transmission (MT) and low price. Support Vector Machine (SVM) is a new statistic method which could make a good prediction with limited training instances. Compared with Artificial Neutral Network (ANN), SVM can provide better genetic ability. In order to verify the ability of the new method, the model trained by one set of AMT car data was applied on some other AMT vehicles, and the predicted results were compared with subjective rating results by expert drivers and analyzed to identify the potential of this new assessment system.

In this paper, in order to avoid the frequent switching of engine operating points and improve the fuel economy during driving, this paper proposes a control strategy for the 4-wheel drive (4WD) hybrid vehicle based on wavelet transform. First of all, the system configuration and the original control strategy of the 4WD hybrid vehicle were introduced and analyzed, which summarized the shortcomings of this control strategy. Then, based on the analyze of the original control strategy, the wavelet transform was used to overcome its weaknesses. By taking advantage over the superiority of the wavelet transform method in multi signal disposition, the demand power of vehicle was decomposed into the stable drive power and the instantaneous response power, which were distributed to engine and electric motor respectively. This process was carried out under different driving modes.