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Knowledge of the tire slip ratio can greatly improve vehicle longitudinal stability and its dynamic performance. Most conventional slip ratio observers were mainly designed based on input of non-driven wheel speed and estimated vehicle speed. However, they are not applicable for electric vehicles (EVs) with four in-wheel motors. Also conventional methods on speed estimation via integration of accelerometer signals can often lead to large offset by long-time integral calculation. Further, model uncertainties, including steady state error and unmodeled dynamics, are considered as additive disturbances, and may affect the stability of the system with estimated state error. This paper proposes a novel slip ratio observer based on input-to-state stability (ISS) method for electric vehicles with four-wheel independent driving motors.

A high-precision steady state tire model is critical in the tire and vehicle matching research. For the moment, the popular Magic Formula model is an empirical model, which requires the pure and combined test data to identify the model parameters. Although MTS Flat-trac is an efficient tire test rig, the long test period and high test cost of a complete tire model tests for handling are yet to be solved. Therefore, it is necessary to explore a high accuracy method for predicting tire complex mechanical properties with as few test data as possible. In this study, a method for predicting tire combined slip characteristics from pure cornering and pure longitudinal test data has been investigated, and verified by comparing with the test data. Firstly, the prediction theory of UniTire model is introduced, and the formula for predicting combined slip characteristics based on constant friction coefficient is derived.

With the development of intelligent and electric vehicles, higher requirements are put forward for the active braking and regenerative braking ability of the braking system. The traditional braking system equipped with vacuum booster has difficulty meeting the demand, therefore it has gradually been replaced by the integrated braking system. In this paper, a novel Integrated Braking System (IBS) is presented, which mainly contains a pedal feel simulator, a permanent magnet synchronous motor (PMSM), a series of transmission mechanisms, and the hydraulic control unit. As an integrative system of mechanics-electronics-hydraulics, the IBS has complex nonlinear characteristics, which challenge the accurate pressure control. Furthermore, it is a completely decoupled braking system, the pedal force doesn’t participate in pressure-building, so it is necessary to precisely identify driver’s braking intention.

The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation.

As a novel assist actuator of brake system, the electromechanical brake (EMB) booster has played a significant role in the battery electric vehicles and automatic driving vehicles. It has advantages of independent to vacuum source, active braking, and tuning pedal feeling compared with conventional vacuum brake booster. In this article, a novel EMB booster system is proposed, which is consisted of a permanent magnet synchronous motor (PMSM), a two-stage reduction by gears and ball screw, a servo body, and a reaction disk. Together with the hydraulic control unit, it has two working modes: active braking for automatic drive and passive braking for driver intervention. The structure and work principle of the electric brake booster system is first introduced. The precise control from pedal force to hydraulic pressure is the key for such a power-assisted brake actuator. We translate the control problem of force feedback control to position tracking control.

Tire-road friction condition is crucial to the safety of vehicle driving. The emergence of autonomous driving makes it more important to estimate the friction limit accurately and at the lowest possible excitation. In this paper, an early detection method of tire-road friction coefficient based on pneumatic trail under cornering conditions is proposed using an intelligent tire system. The previously developed intelligent tire system is based on a triaxial accelerometer mounted on the inner liner of the tire tread. The friction estimation scheme utilizes the highly sensitive nature of the pneumatic trail to the friction coefficient even in the linear region and its approximately linear relationship with the excitation level. An indicator referred as slip degree indicating the utilization of the road friction is proposed using the information of pneumatic trail, and it is used to decide whether the excitation is sufficient to adopt the friction coefficient estimate.

The powers generated by the skidding and slipping of a vehicle in unit time during driving are referred to as parasitic power. It has significant effects on wear on the tires, service life, and overall efficiency. However, existing methods to calculate parasitic power expressions that are not solvable in some cases, the reasonableness of the results of their calculations cannot be verified by experiments and the parameters of the loader cannot be calculated during the design of the vehicle. In this paper, we systematically analyze the mechanism of generation of parasitic power based on the differences in the radii of the tires of loaders. We innovatively propose a theoretical calculation method to calculate the wheel circumference parasitic work during the design of the loader. The results of experiments show that errors between the theoretical and experimental values of the wheel circumference parasitic work calculated under various working conditions were smaller than 5%.

A general principle scheme of IEHB (Integrated Electro-Hydraulic Brake system) is proposed, and the working principle of the system is simply introduced in this paper. Considering the structure characteristics of the hydraulic control unit of the system, a kind of time-sharing control strategy is adopted to realize the purpose of independent and precise hydraulic pressure regulation of each wheel brake cylinder in various brake conditions of a vehicle. Because of the strong nonlinear and time varying characteristics of the dynamic brake pressure regulation processes of IEHB, its comprehensive brake performance is mainly affected by temperature, humidity, load change, the structure and control parameters of IEHB, and so on.

The electro-mechanical brake booster (EMBB) and hydraulic control unit (HCU) constitute the electro-mechanical brake system, which can meet the requirements of brake system for intelligent vehicles. It does not need vacuum source, provides active braking function, have high control accuracy and fast response. But it has two electronic control units (ECU), which need coordinated control. When ABS is triggered, the pressure of the master cylinder keeps rising and falling, and the pressure fluctuates greatly. This will lead to noise and reduce the durability of the system. In this paper, a pressure optimization control strategy under ABS condition is proposed. Firstly, the structure and control strategy of EMBB are introduced. Secondly, the braking characteristics without pressure optimization control are analyzed. Thirdly, based on the demand of maximum cylinder pressure, a three-closed-loop pressure optimization control strategy is established.

A vehicle dynamics stability control system based on integrated-electro-hydraulic brake (I-EHB) system with hierarchical control architecture and nonlinear control method is designed to improve the vehicle dynamics stability under extreme conditions in this paper. The I-EHB system is a novel brake-by-wire system, and is suitable to the development demands of intelligent vehicle technology and new energy vehicle technology. Four inlet valves and four outlet valves are added to the layout of a conventional four-channel hydraulic control unit. A permanent-magnet synchronous motor (PMSM) provides a stabilized high-pressure source in the master cylinder, and the four-channel hydraulic control unit ensures that the pressures in each wheel cylinder can be modulated separately at a high precision. Besides, the functions of Anti-lock Braking System, Traction Control System and Regenerative Braking System, Autonomous Emergency Braking can be integrated in this brake-by-wire system.

The Electromechanical Brake Booster system (EMBB) integrates active braking and energy recovery and becomes a novel brake-by-wire solution that substitutes the vacuum booster. While the intelligent unmanned vehicle is in unstable state, the EMBB can improve the vehicle yaw stability more quickly and safely. In this paper, a new type of integrated EMBB has been designed, which mainly includes two parts: servo motor unit and hydraulic control unit. Aiming at the dynamic instability problem of intelligent unmanned vehicle, a three-layer vehicle yaw stability control structure including decision layer, distribution layer and execution layer is proposed based on integrated EMBB. Firstly, the decision layer calculates the ideal yaw rate and the side slip angle of the vehicle with the classic 2DOF vehicle dynamics model. The boundary of the stable region is determined by the phase plane method and the additional yaw moment is determined by the feedback PI control algorithm.

In order to improve the tractive ability, steering capability and directional stability, etc. of automated mechanical transmission (AMT) vehicles running on the wet and slippery road, the anti-slip regulation (ASR) technologies for AMT vehicles are developed. The significance of ASR for AMT vehicles is introduced; a road friction recognition method based on the deceleration of driving wheels is investigated; a fuzzy anti-slip control system based on adjustment of engine torque is developed and the corresponding experimental verification is conducted. The experimental results denote that the proposed method is effective to eliminate the excessive slip when the AMT vehicle travels on the low friction road.

During the vehicle braking, the Regenerative braking system (RBS) transforms the kinetic energy into electric power, storing it in the power sources. To secure the baking process, it is required to use hydraulic braking pressure to coordinately compensate the regenerative braking pressure. The traditional hydraulic pressure control algorithm which is used in regenerative braking system coordinated control has obvious laddering effect in braking. Unit control cycle pressure deviations seriously affect the comfort and the braking feeling on the vehicle.

Omni-directional electric vehicle built by our research group is an advanced electric vehicle whose four wheels can drive, steer and brake independently. The vehicle chassis system is composed of four in-wheel motors, four independent steer motors and electromagnetic brake system, and its control system is divided into logical control layer and underlying execution layer. The information exchange between these two layers is implemented by CAN bus. In this paper, the traction control logic for Omni-directional electric vehicle is developed. The study mainly involves two aspects: the vehicle states estimation and the traction control logic design. The vehicle states, including vehicle longitudinal velocity, lateral speed, side slip angle and yaw rate, etc, are estimated based on Extended Kalman Estimation and multiple degrees of freedom vehicle model.

A TCS strategy of electric vehicle with 4 in-wheel motors is proposed in this paper. The control method consists of three parts: target slip rate calculation, target torque calculation and coordination control. By using Lyapunov stability analysis algorithm, the target slip rate boundary which makes the system stable is obtained. The target torque of each wheel is calculated by PI controller. According to the engineering experience, the TCS coordinated control strategy under split friction coefficient (split-μ) road, and friction coefficient jump(μ jump) road is proposed. The test results show that this strategy can improve the acceleration comfort and yaw stability of vehicles on uniform low friction coefficient (low μ) , split-μ and μ jump road.