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Journal Article

A General Method for Fouling Injectors in Gasoline Direct Injection Vehicles and the Effects of Deposits on Vehicle Performance

2017-10-08
2017-01-2298
The ubiquity of gasoline direct injection (GDI) vehicles has been rapidly increasing across the globe due to the increasing demand for fuel efficient vehicles. GDI technology offers many advantages over conventional port fuel injection (PFI) engines, such as improvements in fuel economy and higher engine power density; however, GDI technology presents unique challenges as well. GDI engines can be more susceptible to fuel injector deposits and have higher particulate emissions relative to PFI engines due to the placement of the injector inside the combustion chamber. Thus, the need for reliable test protocols to develop next generation additives to improve GDI vehicle performance is paramount. This work discloses a general test method for consistently fouling injectors in GDI vehicles and engines that can accommodate multiple vehicle/engine types, injector designs, and drive cycles, which allows for development of effective GDI fuel additives.
Technical Paper

A Multi-Zone Model for Diesel Spray Combustion

1999-03-01
1999-01-0916
A quasi-dimensional multi-zone model for diesel spray combustion has been developed. The model contains most of the physical processes of diesel spray combustion, and is simplified and economical. The zone formation is based on the fuel injection parameters. For the wall jet penetration velocity, a new equation is used based on the effect of the impinging free jet on the wall jet. For the fuel evaporation, an approximate solution of the instantaneous variations of droplet diameter is given in the simple algebraic equations based on the individual effect of the evaporation and the heat transfer from ambient gas. The soot emission sub-model calculates the soot concentration. This model has been applied for a direct injection diesel engine. The calculated results have shown a reasonable agreement with the experimental results. A parametric study has been carried out.
Technical Paper

A Solution for Cylinder Wall Scuffing

1992-02-01
920658
A solution for cylinder wall scuffing is researched. By means of the finite element method, a mathematical model to investigate the temperature field and thermal deformation of the piston is established, which can be used for predicting the cylinder wall scuffing in both the design process of a new diesel engine and the improvement process of the combustion system of an operating diesel engine. The experimental data support the calculated results obtained by using the model. As an application example, the temperature fields and thermal deformations of the piston in the 6E150C diesel engine, which suffers from the cylinder wall scuffing during the period of operation, are analyzed quantitatively by using the mathematical model. After an improved piston with new structure and good cooling system is used in the 6E150C diesel engine, the cylinder wall scuffing no longer occurs.
Technical Paper

A Study of LPG Lean Burn for a Small SI Engine

2002-10-21
2002-01-2844
This paper presents a study of LPG lean burn in a motorcycle SI engine. The lean burn limits are compared by several ways. The relations of lean burn limit with the parameters, such as engine speed, compression ratio and advanced spark ignition etc. are tested. The experimental results show that larger throttle opening, lower engine speed, earlier spark ignition timing, larger electrode gap and higher compression ratio will extend the lean burn limit of LPG. The emission of a LPG engine, especially on NOx emission, can be significantly reduced by means of the lean burn technology.
Technical Paper

A Study of Performance Development and Optimization of 6106 Diesel Engine

2008-06-23
2008-01-1725
Working process of diesel engine refers to airflow, turbocharger, fuel injection, combustion, heat transfer and chemical reaction powers etc. Hence, it influences power output, fuel consumption, combustion noise and emissions, moreover directly influences reliability and durability of diesel engine. The working process of 6106 diesel engine is simulated by large universal internal combustion engine working process numerical simulation software GT-Power in this paper, and the effects of compression ratio, fuel supply advance angle and valve timing system on performance of diesel engine are analyzed. When valve-timing system is studied, the influence of intake valve close timing, exhaust valve open timing and valve overlap angle on performance are analyzed. On different operating conditions, the different timing of intake close and exhaust open, valve overlap were computed and analyzed. Finally, at different engine conditions, various optimum results were obtained.
Technical Paper

Active Damping Control of Torsional Vibration in a Diesel Hybrid Powertrain

2019-12-19
2019-01-2342
This paper has designed a real time control algorithm to use ISG motor actively compensate the torque ripple produced by the engine, to reduce torsional vibration. This paper consists of 3 parts. In the first section, this paper has introduced the research object and its modification for experiments. Then the development of control strategy is presented. The engine dynamic model is built, and real-time control with a feedforward unit and a feedback unit is derived. Encoder and cylinder pressure is used for engine torque estimator. Then the ISG motor output the counter-waveform to make the overall output smooth. In order to verify the effectiveness of the control strategy, the final section has established a test bench, where two experiments are carried out. One of the experimental conditions is to set the engine at a constant operating point, while the other is to crank the engine from 0 rpm to idle speed with ISG motor.
Technical Paper

An Elementary Simulation of Vibration Isolation Characteristics of Hydraulically Damped Rubber Mount of Car Engine

2001-04-30
2001-01-1453
Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.
Technical Paper

An Integrated Method for Evaluation of Seat Comfort Based on Virtual Simulation of the Interface Pressures of Driver with Different Body Sizes

2017-03-28
2017-01-0406
This paper presents an integrated method for rapid modeling, simulation and virtual evaluation of the interface pressure between driver human body and seat. For simulation of the body-seat interaction and for calculation of the interface pressure, besides body dimensions and material characteristics an important aspect is the posture and position of the driver body with respect to seat. In addition, to ensure accommodation of the results to the target population usually several individuals are simulated, whose body anthropometries cover the scope of the whole population. The multivariate distribution of the body anthropometry and the sampling techniques are usually adopted to generate the individuals and to predict the detailed body dimensions. In biomechanical modeling of human body and seat, the correct element type, the rational settings of the contacts between different parts, the correct exertion of the loads to the calculation field, etc., are also crucial.
Technical Paper

Analysis of Energy Consumption on Typical Main Cylinder Booster Based Brake-by-Wire System

2016-09-18
2016-01-1955
The traditional vacuum booster is gradually replaced by Brake-by-Wire system (BBW) in modern passenger car, especially Electric Vehicle (EV). Some mechanical and hydraulic components are replaced by electronic components in Brake-by-Wire system. Using BBW system in modern passenger vehicles can not only improve the automotive safety performance, reliability and stability, but also promote vehicle maneuverability, comfort, fuel economy and environmental protection. Although vehicle's braking performance is greatly improved by using BBW, the system will inevitably consume some energy of the vehicle power supply, thus introducing unexpected drawback in comparison with the traditional vacuum assist braking system, since it doesn't need any electric power. Therefore, the analysis of energy consumption on typical main cylinder booster based BBW system under typical driving cycles will contribute to advanced design of current advanced braking system.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Technical Paper

Application Study of Solar Energy and Heat Management System Utilizing Phase Change Materials in Parking Facilities

2024-04-09
2024-01-2451
Ambient temperature is a very sensitive use condition for electric vehicles (EVs), so it is imperative to ensure the maintenance of suitable temperature. This is particularly important in regions characterized by prolonged exposure to unfavorable temperature conditions. In such cases, it becomes necessary to implement insulation measures within parking facilities and allocate energy resources to sustain a desired temperature level. Solar energy is a renewable and environmentally friendly source of energy that is widely available. However, the effectiveness of utilizing solar energy is influenced by various factors, such as the time of day and weather conditions. The use of phase change material (PCM) in a latent heat energy storage (LHES) system has gained significant attention in this field. In contrast to single-phase energy storage materials, PCM offer a more effective heat storage capacity.
Technical Paper

Automobile Interior Noise Prediction Based on Energy Finite Element Method

2011-04-12
2011-01-0507
For the purpose of predicting the interior noise of a passenger automobile at middle and high frequency, an energy finite element analysis (EFEA) model of the automobile was created using EFEA method. The excitations including engine mount excitation and road excitation were measured by road experiment at a speed of 120 km/h. The sound excitation was measured in a semi-anechoic chamber. And the wind excitation was calculated utilizing numeric computation method of computational fluid dynamics (CFD). The sound pressure level (SPL) and energy density contours of the interior acoustic cavity of the automobile were presented at 2000 Hz. Meanwhile, the flexural energy density and flexural velocity of body plates were calculated. The SPL of interior noise was predicted and compared with the corresponding value of experiment.
Journal Article

Cold and Warm Start Characteristics using HVO and RME Blends in a V6 Diesel Engine

2013-04-08
2013-01-1306
The first several cycles determine the quality of an engine start. Low temperatures and air/fuel ratio cause incomplete combustion of the fuel. This can lead to dramatic increases in HC and PM emissions. In order to meet Euro V legislation requirements which have stricter cold start emission levels, it is critical to study the characteristics of cold and warm starting of engines in order to develop an optimized operation. The NO and THC emissions were measured by fast CLD and Fast FID gas analyzers respectively and PM in both nucleation and accumulation modes were measured by DMS500. The coolant temperature was controlled in order to guarantee the experiment repeatability. The results show that at cold start using RME60 produced higher NO and lower THC than the other tested fuels while combustion of HVO60 produced a similar level of NO but lower THC compared with mineral diesel. Meanwhile, the nucleation mode of mineral diesel was similar to RME60 but higher than HVO60.
Technical Paper

Combustion Visualization and Experimental Study on Multi-Point Micro-Flame Ignited (MFI) Hybrid Lean-Burn Combustion in 4-Stroke Gasoline Engines

2020-09-15
2020-01-2070
Lean-burn combustion is an effective method for increasing the thermal efficiency of gasoline engines fueled with stoichiometric fuel-air mixture, but leads to an unacceptable level of high cyclic variability before reaching ultra-low nitrogen oxide (NOx) emissions emitted from conventional gasoline engines. Multi-point micro-flame ignited (MFI) hybrid combustion was proposed to overcome this problem, and can be can be grouped into double-peak type, ramp type and trapezoid type with very low frequency of appearance. This research investigates the micro-flame ignition stages of double-peak type and ramp type MFI combustion captured by high speed photography. The results show that large flame is formed by the fast propagation of multi-point flame occurring in the central zone of the cylinder in the double-peak type. However, the multiple flame sites occur around the cylinder, and then gradually propagate and form a large flame accelerated by the independent small flame in the ramp type.
Technical Paper

Combustion and Emission Characteristics of an Ammonia-Hydrogen Engine under Passive- and Active-Jet Ignition

2024-04-09
2024-01-2109
In the context of carbon neutrality, ammonia is considered a zero-carbon fuel with potential applications in the transportation sector. However, its high ignition energy, low flame speed, and high natural temperature, indicative of low reactivity, make it challenging to be applied as a sole fuel in engines. In such a scenario, the use of another zero-carbon and highly reactive fuel, hydrogen, becomes necessary to enhance the combustion of ammonia. Furthermore, jet ignition, a method known for improving engine combustion performance, may also hold potential for enhancing the combustion performance of ammonia engines. To explore the applicability of jet ignition in engines, this study conducted experimental research on a single-cylinder engine. Two ignition methods were employed: passive jet ignition of premixed ammonia-hydrogen at a compression ratio of 11.5, and active jet ignition of pure ammonia using hydrogen jet flame at a compression ratio of 17.3.
Technical Paper

Combustion and Emissions Characteristics of a Small Spark-Ignited LPG Engine

2002-05-06
2002-01-1738
This paper presents an experimental study of the emission characteristics of a small Spark-Ignited, LPG engine. A single cylinder, four-stroke, water-cooled, 125cc SI engine for motorcycle is modified for using LPG fuel. The power output of LPG is above 95% power output of gasoline. The emission characteristics of LPG are compared with the gasoline. The test result shows that LPG for small SI engine will help to reduce the emission level of motorcycles. The HC and CO emission level can be reduced greatly, but NOx emissions are increased. The emission of motorcycle using LPG shows the potential to meet the more strict regulation.
Technical Paper

Combustion and Emissions of Ethanol Fuel (E100) in a Small SI Engine

2003-10-27
2003-01-3262
An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Comparison of Spray Collapses from Multi-Hole and Single-Hole Injectors Using High-Speed Photography

2020-04-14
2020-01-0321
In this paper, the differences between multi-hole and single-hole spray contour under the same conditions were compared by using high-speed photography. The difference between the contour area of multi-hole and that of single-hole spray was used as a parameter to describe the degree of spray collapse. Three dimensionless parameters (i.e. degree of superheat, degree of undercooling, and nozzle pressure ratio) were applied to characterize inside-nozzle thermodynamic, outside-nozzle thermodynamic and kinetic factors, respectively. In addition, the relationship between the three dimensionless parameters and the spray collapse was analyzed. A semi-empirical equation was proposed for evaluation of the degree of collapse based on dimensionless parameters of flash and non-flash boiling sprays respectively.
Technical Paper

Computational Accuracy and Efficiency of the Element Types and Sizes for Car Acoustic Finite Element Model

2014-04-01
2014-01-0890
Automobile cabin acoustical comfort is one of the main features that may attract customers to purchase a new car. The acoustic cavity mode of the car has an effect on the acoustical comfort. To identify the factors affecting computing accuracy of the acoustic mode, three different element type and six different element size acoustic finite element models of an automobile passenger compartment are developed and experimentally assessed. The three different element type models are meshed in three different ways, tetrahedral elements, hexahedral elements and node coupling tetrahedral and hexahedral elements (tetra-hexahedral elements). The six different element size models are meshed with hexahedral element varies from 50mm to 75mm. Modal analysis test of the passenger car is conducted using loudspeaker excitation to identify the compartment cavity modes.
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