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Technical Paper

4WID/4WIS Electric Vehicle Modeling and Simulation of Special Conditions

2011-09-13
2011-01-2158
This paper introduces the characteristics of the 4 wheel independent driving/4 wheel independent steering (4WID/4WIS) electric vehicle (EV). Models of Subsystems and the vehicle are constructed based on Matlab/simulink. The vehicle model allows the inputs of different drive torques and steer angles of four wheels. The dynamic characteristics of drive motors and steer motors are considered, and also it can reflect the vehicle longitudinal dynamics change due to the increase of the mass and inertia of the four wheels. Besides, drive mode selection function that is unique to this type vehicle is involved. Simulations and analyses of crab, oblique driving and zero radius turning which are the special conditions of 4WID/4WIS EV are conducted. The results show that the model can reflect the dynamic response characteristics. The model can be used to the simulation analyses of handling, stability, energy saving and control strategies verification of 4WID/4WIS EVs.
Technical Paper

A Model-Based Mass Estimation and Optimal Braking Force Distribution Algorithm of Tractor and Semi-Trailer Combination

2013-04-08
2013-01-0418
Taking a good longitudinal braking performance on flat and level road of tractor and semi-trailer combination as a target, in order to achieve an ideal braking force distribution among axles, while the vehicle deceleration is just depend on the driver's intention, not affected by the variation of semi-trailer mass, the paper proposes a model based vehicle mass identification and braking force distribution strategy. The strategy identifies the driver's braking intention via braking pedal, estimates semi-trailer's mass during the building process of braking pressure in brake chamber, distributes braking force among axles by using the estimated mass. And a double closed-loop regulation of the vehicle deceleration and utilization adhesion coefficient of each axle is presented, in order to eliminate the bad effect of mass estimation error, and enhance the robustness of the whole algorithm. A simulation is conducted by utilizing MATLAB/Simulink and TruckSim.
Technical Paper

A New Method to Accelerate Road Test Simulation on Multi-Axial Test Rig

2017-03-28
2017-01-0200
Road test simulation on test rig is widely used in the automobile industry to shorten the development circles. However, there is still room for further improving the time cost of current road simulation test. This paper described a new method considering both the damage error and the runtime of the test on a multi-axial test rig. First, the fatigue editing technique is applied to cut the small load in road data to reduce the runtime initially. The edited road load data could be reproduced on a multi-axial test rig successfully. Second, the rainflow matrices of strains on different proving ground roads are established and transformed into damage matrices based on the S-N curve and Miner rules using a reduction method. A standard simulation test for vehicle reliability procedure is established according to the proving ground schedule as a target to be accelerated.
Technical Paper

A New Type of Electro-Hydraulic Power Steering System for Heavy-Duty Commercial Vehicles

2015-04-14
2015-01-1502
The earth's fossil energy is not limitless, and we should be taking advantage of the highly developed fields of science and technology to utilize it more efficiently and to create a fully environmentally friendly life. Considering the prodigious amount of vehicles in the world today, even a small improvement in their energy-saving performance could have a significant impact. In this paper, a new type of electro-hydraulic power steering (EHPS) system is described. It has two main advantages. First, it can significantly decrease the demand on the motor so that it can be used for a wider range of vehicles. Second, its pressure-flow characteristic can be programmed and is more flexible than hydraulic power steering (HPS) system. A prototype with a 500 W motor was applied to a truck with a front load of 2,700 kg, and static steer sweep tests were conducted to validate its feasibility.
Technical Paper

Auxiliary Drive Control Strategy of Hydraulic Hub-Motor Auxiliary System for Heavy Truck

2016-09-27
2016-01-8113
To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.
Technical Paper

Development and Research on Control Strategy of Advanced Electronic Braking Systems for Commercial Vehicle

2014-09-30
2014-01-2285
Electronic braking system (EBS) of commercial vehicle is developed based on Anti-lock Braking System (ABS), for the purpose of enhancing the braking performance. Based on the previous study, this paper aims at the development and research on the control strategy of advanced electronic braking system for commercial vehicle, which mainly includes braking force distribution and multiple targets control strategy. In the study of braking force distribution control strategy, the mass of vehicle and the axle loads will be calculated dynamically and the braking force of each wheel will be distributed regarding to the axle loads. The braking intention recognition takes the brake pad wear into account when braking uncritically, so it can detect a difference in the pads between the front and the rear axles. The brake assist strategy supports the driver during emergency braking and the braking distance is shortened by the reduction of the braking system response time.
Technical Paper

Development and Validation of New Control Algorithm for Parallel Hybrid Electric Transit Bus

2006-10-31
2006-01-3571
The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.
Technical Paper

Development and Verification of Electronic Braking System ECU Software for Commercial Vehicle

2013-11-27
2013-01-2736
Electronic braking system (EBS) of commercial vehicle is developed from ABS to enhance the brake performance. Based on the early development of controller hardware, this paper starts with an analysis of the definition of EBS. It aims at the software design of electronic control unit, and makes it compiled into the controller in the form of C language by the in-depth study about control strategy of EBS in different braking conditions. Designed controller software is divided into two layers. The upper control strategy includes the recognition algorithm of driver's braking intention, estimation algorithm of the vehicle state, conventional braking strategy which consists of the algorithm of deceleration control and braking force distribution, and emergency braking strategy which consists of the algorithm of brake assist control and ABS control.
Technical Paper

Development of Simulation Platform and Control Strategy of Electronic Braking System for Commercial Vehicles

2014-09-30
2014-01-2286
Pneumatic Electric Braking System (EBS) is getting widely spread for commercial vehicles. Pneumatic EBS improves the problem of slow response of traditional pneumatic braking system by implementing brake-by-wire. However, the time-delay response and hysteresis of some electro-pneumatic components and some other issues decrease the response and control accuracy of the pneumatic EBS.
Technical Paper

Development of a Control Strategy and HIL Validation of Electronic Braking System for Commercial Vehicle

2014-04-01
2014-01-0076
This article focuses on the research of control algorithm and control logic for the pneumatic EBS (Electronic Braking System) of commercial vehicle. An overall technical program was proposed which develops conventional braking and emergency braking for commercial vehicle EBS. According to the overall scheme, the methods of vehicle state estimation and driver's braking intention were determined, modeling and simulation for key components of commercial vehicle EBS were then carried out. This lead to the development of deceleration control, braking force distribution, brake assist and ABS control. Simulation models for key components of EBS and control strategy were validated through hardware-in-the-loop simulation tests. Simulation results show that the control strategy improves vehicle braking stability and vehicle active safety.
Technical Paper

Effects of Environmental Parameters on Real-World NOx Emissions and Fuel Consumption for Heavy-Duty Diesel Trucks Using an OBD Approach

2018-09-10
2018-01-1817
OBD (On-Board Diagnostic) test system is applied to research influences of environmental parameters (altitude and environment temperature) on real-world NOx emission and fuel consumption for heavy-duty diesel trucks in this paper. The research results indicate that altitude and environment temperature have great influence on NOx emission rate and fuel consumption. High altitude in range of 3000~4000 m results in NOx emission rate is lower than low and moderate temperature because of air intake amount decreasing. However the fuel consumption rate is higher than lower altitude because altitude influences real-time changes of air inflow and combustion conditions in the cylinder of the engine. NOx emission rate and fuel consumption is more stable at different vehicle speed, VSP and RPM at high altitude, and NOx emission rate fluctuate dramatically at low and moderate altitude. The fuel consumption rate is higher at 10~20 °C than that at lower and higher temperature.
Journal Article

Experimental Investigation of Homogeneous Charge Induced Ignition (HCII) with Low-Pressure Injection to Reduce PM Emissions in a Heavy-Duty Engine

2016-04-05
2016-01-0775
Homogeneous Charge Induced Ignition (HCII) combustion utilizes a port injection of high-volatile fuel to form a homogeneous charge and a direct injection of high ignitable fuel near the Top Dead Center (TDC) to trigger combustion. Compared to Conventional Diesel Combustion (CDC) with high injection pressures, HCII has the potential to achieve diesel-like thermal efficiency with significant reductions in NOx and PM emissions with relatively low-pressure injections, which would benefit the engine cost saving remarkably. In the first part of current investigation, experiments were conducted at medium load with single diesel injection strategy. HCII exhibited great potential of using low injection pressures to achieve low soot emissions. But the engine load for HCII was limited by high heat release rate. Thus, in the second and third part, experiments were performed at high and low load with double diesel injection strategy.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
Technical Paper

Fuzzy PID Based Optimization of Starting Control for AMT Clutch of Heavy-duty Trucks

2018-04-03
2018-01-1166
Starting control has become a troublesome issue in the developing field of the control system for heavy-duty trucks, due to the complexity of vehicle driving and the variability of driver's intention. The too fast clutch engagement may result in serious impact, influence on the comfort and fatigue life, and even the engine flameout, while the too slow clutch engagement may lead to long time of friction, the increased temperature, and accelerated wear of friction pair, as well as influence on the power performance and fatigue life[1]. Therefore, the key technique of starting control is clutch engagement control, for which the fuzzy PID based optimization of starting control for AMT clutch is proposed, with the pneumatic AMT clutch of heavy-duty trucks as the research object.
Technical Paper

Hierarchical Control Strategy of Predictive Energy Management for Hybrid Commercial Vehicle Based on ADAS Map

2023-04-11
2023-01-0543
Considering the change of vehicle future power demand in the process of energy distribution can improve the fuel saving effect of hybrid system. However, current studies are mostly based on historical information to predict the future power demand, where it is difficult to guarantee the accuracy of prediction. To tackle this problem, this paper combines hybrid energy management with predictive cruise control, proposing a hierarchical control strategy of predictive energy management (PEM) that includes two layers of algorithms for speed planning and energy distribution. In the interest of decreasing the energy consumed by power components and ensuring transportation timeliness, the upper-level introduces a predictive cruise control algorithm while considering vehicle weight and road slope, planning the future vehicle speed during long-distance driving.
Technical Paper

Improving Combustion and Emission Characteristics in Heavy-Duty Natural-Gas Engine by Using Pistons Enhancing Turbulence

2018-09-10
2018-01-1685
Compressed Natural Gas (CNG), because of its low cost, high H/C ratio, and high octane number, has great potential in automotive industry, especially for heavy-duty commercial vehicles. However, relative slow flame speed of natural gas leads to long combustion duration and low thermal efficiency and tends to cause knock combustion at high load, which will aggravate engine thermal load and reliability. Enhancing turbulence intensity in combustion chamber is an effective way to accelerate flame propagation speed and improve combustion performance. In this study, the flow simulations of several piston bowls with different inner-convex forms were carried out using three-dimensional computational fluid dynamics (3D-CFD) software CONVERGE. The numerical results showed the piston bowls with inner-convex could disturb the charge swirl motion and enhance turbulence of different intensity. A hexagram geometry bowl was proved to have the best function in strengthening turbulence intensity.
Technical Paper

Improving Light Bus Handling and Stability by Anti-roll Bar and Bushing Adjustment

2015-03-10
2015-01-0026
In order to improve the handling and stability of a light bus at high speed, a virtual model was established in Adams-Car and its anti-roll bar and bushing parameters were virtually optimized. The tyre mechanical characteristics were firstly tested by using a plate-type tyre tester and the Magic Formula parameters of the tyre were obtained. Then the virtual bus model's handling performance were studied by the simulation of central steering test and steady static circular test. An optimal matching method was put forward. By using genetic algorithm to conduct optimization, the optimised parameters were obtained. After that the anti-roll bar and bushing samples were respectively manufactured. At last, the comparative trials were performed in an automotive proving ground, and the subjective evaluation of the light bus's handling and stability was taken by three specialized assessors.
Technical Paper

Model-Based Pneumatic Braking Force Control for the Emergency Braking System of Tractor-Semitrailer

2018-04-03
2018-01-0824
As bottom layer actuator for the AEB system, the active brake system and the brake force control of tractor-semitrailer have been the hot topics recently. In this paper, a set of active pneumatic brake system was designed based on the traditional brake system of tractor-semitrailer, which can realize the active brake of the vehicle under necessary conditions. Then, a precise mathematical model of the active pneumatic brake system was built by referring the flow characteristics of the solenoid valve, and some tests were implemented to verify the accuracy and validity of the active brake system model. Based on the model, an active pneumatic brake pressure control strategy combining the feedforward and feedback controlling modes was designed. By generating the PWM control signal, it can precisely control the desired wheel cylinder brake pressure of the active brake system. Finally, the brake pressure control strategy was validated both by simulation tests and bench tests.
Technical Paper

Numerical and Experimental Investigation on Heat Exchange Performance for Heat Dissipation Module for Construction Vehicles

2017-03-28
2017-01-0624
In this work, a XD132 Road Roller from XCMG in China was employed as a research basis to study the heat exchange performance of the heat dissipation module under varied working conditions. The module in the XD132 consists of a cooling fan and three radiators. At first, the numerical investigation on the elementary units of radiators was performed to obtain Colburn j factor and Fanning friction f factor, which were used for the ε-NTU method to predict the radiator performance. The fan was numerically tested in a wind test tunnel to acquire the performance curve. The performance data from both investigations were transformed into the boundary conditions of the numerical vehicle model in a virtual tunnel. A field experiment was carried out to validate the simulation accuracy, and an entrance coefficient was proposed to discuss the performance regularity under four working conditions.
Technical Paper

Optimization for Driveline Parameters of Self-Dumping Truck Based on Particle Swarm Algorithm

2015-04-14
2015-01-0472
In this study, with the aim of reducing fuel consumption and improving power performance, the optimization for the driveline parameters of a self-dumping truck was performed by using a vehicle performance simulation model. The accuracy of this model was checked by the power performance and fuel economy tests. Then the transmission ratios and final drive ratio were taken as design variables. Meanwhile, the power performance of the self-dumping truck was evaluated through standing start acceleration time from 0 to 70km/h, maximum speed and maximum gradeability, while the combined fuel consumption of C-WTVC drive cycle was taken as an evaluation index of fuel economy. The multi-objective optimization for the power performance and fuel economy was then performed based on particle swarm optimization algorithm, and the Pareto optimal set was obtained. Furthermore, the entropy method was proposed to determine the weight of fuel consumption and acceleration time.
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