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Technical Paper

A Comparative Study on ESC Drive and Brake Control Based on Hierarchical Structure for Four-Wheel Hub-Motor-Driven Vehicle

2019-11-04
2019-01-5051
Electronic Stability Control (ESC) is an important measure to proactively guarantee vehicle safety. In this paper, the method of four-wheel hub-motor torque control is compared with the traditional single-wheel hydraulic brake control in ESC system. The control strategy adopts the hierarchical structure. In upper controller, the stability of the vehicle is identified by threshold method, the additional yaw moment control uses a way to get the moment including feedforward and feedback parts based on the linear quadratic regulator (LQR). The medium controller is tire slip rate control, in order to get the optimal target slip rate from the upper additional yaw moment, a method of quadratic programming to optimize the longitudinal force is proposed for each wheel. The inputs of tire state for the magic tire model is introduced so as to calculate the target slip rate from the target longitudinal force.
Technical Paper

A Novel Velocity Planner for Autonomous Vehicle Considering Human Driver’s Habits

2020-04-14
2020-01-0133
In automatic driving application, the velocity planner can be considered as a key factor to ensure the safety and comfort. One of the most important tasks of the velocity planner is to simulate the velocity characteristics of human drivers. In this paper, two Driver In-the-Loop (DIL) experiments are designed to explain velocity characteristics of human drivers. In the first experiment, static obstacles are placed on both sides of the straight road to shorten the cross range that vehicles can driver across. Moreover, different cross ranges are set to study the influence of the steering wheel error. In the second experiment, velocity characteristics are investigated under the condition of different road widths and curvatures in a U-turn road contour. In both tests, different drivers’ preview behavior is analyzed through the operation of throttle, braking, and steering.
Technical Paper

Analysis and Modeling of Transmission Efficiency of Vehicle Driveline

2014-04-01
2014-01-1779
This work analyzes the transmission efficiency of vehicle driveline including the gearbox, universal transmission and differential. Based on the structure of transmission, mathematic models are built to analyze transmission's characteristics. However, an experiment reveals the limitation of this method. Then, the paper statistically analyzes the experimental data and mainly analyzes the influencing factors. Then Neural Network is used to build the efficiency model. A method called “filling data and gradually extrapolating” is used when building neural network model. Finally, the neural network model is used in the simulation of fuel consumption. The conclusion is Neural Network model can imitate the transmission efficiency of vehicle driveline efficiently, but its internal structure is not clear so other modeling methods are needed to be found.
Journal Article

Boiling Coolant Vapor Fraction Analysis for Cooling the Hydraulic Retarder

2015-04-14
2015-01-1611
The hydraulic retarder is the most stabilized auxiliary braking system [1-2] of heavy-duty vehicles. When the hydraulic retarder is working during auxiliary braking, all of the braking energy is transferred into the thermal energy of the transmission medium of the working wheel. Theoretically, the residual heat-sinking capability of the engine could be used to cool down the transmission medium of the hydraulic retarder, in order to ensure the proper functioning of the hydraulic retarder. Never the less, the hydraulic retarder is always placed at the tailing head of the gearbox, far from the engine, long cooling circuits, which increases the risky leakage risk of the transmission medium. What's more, the development trend of heavy load and high speed vehicle directs the significant increase in the thermal load of the hydraulic retarder, which even higher than the engine power.
Technical Paper

Co-simulation Based Hydraulic Retarder Braking Control System

2009-10-06
2009-01-2907
Hydraulic retarder has been widely applied on military vehicles and heavy commercial vehicles because of it could provide great brake torque and has lasting working time [1]. In order to reduce driver's frequent actions in braking process and prevent hydraulic retarder system from overheating, it is need to apply constant braking torque control, this control target has a strict requirement to hydraulic control system design. Many parameters often require repeated test to determine, which increases the R&D cost and extends the research cycle. This paper tries to find a time-efficient research method of hydraulic retarder control system through studying on a heavy military vehicle hydraulic retarder system. Hydraulic retarder model is set up through test data. The hydraulic control system is built based on AMESim. Controller model is set up based on PID control. The whole vehicle brake model is built based on MATLAB/Simulink.
Technical Paper

Differential Speed Steering Control for Four-Wheel Distributed Electric Vehicle

2019-04-02
2019-01-1235
In order to perform differential control instead of the mechanical differential and improve the steering performance of distributed electric vehicles, a two-level differential speed steering control strategy is proposed. Firstly, an upper-layer controller to track the yaw rate is designed based on PID feedback and 3-D lookup table model, which could shorten the response time and reduce the impact of model parameters mismatch. Then, in order to improve the robustness to external disturbances and parameter uncertainties, a lower-layer controller to track the wheel speed is proposed based on integral sliding mode control. Moreover, three simulations are conducted to validate the proposed strategy. The first simulation results indicate that the driving torques of the inner and outer wheels are distributed properly to avoid wheel slip. In the second simulation, when the conventional steering system fails, the proposed control strategy could avoid vehicle losing steering function.
Technical Paper

Driving Path Planning System under Vehicular Active Safety Constraint

2016-09-27
2016-01-8105
Path planning system, which is one of driver assistance systems, can calculate the driving paths and estimate the driving time through the road information provided by information source. Traditional path planning systems calculate the driving paths through Dijsktra's algorithm or A* algorithm but only consider the road information from electronic maps. It is not safe enough for operating vehicles because of the insufficient information of vehicle performance as well as the driver's willingness. This study is based on the Dijsktra's algorithm, which comprehensively considered vehicular active safety constraints such as road information, vehicle performance and the driver's willingness to optimize the Dijsktra's algorithm. Then the path planning system can calculate the optimal driving paths that would satisfy the safety requirement of the vehicle. This study used LabVIEW as a visual host computer and MATLAB to calculate dynamic property of the vehicle.
Technical Paper

Effect of Circumferential Magnetic Field on Braking Performance of a Direct Vane Magnetorheological Fluid Retarder

2019-04-02
2019-01-0342
The hydraulic retarder used in commercial vehicles can provide hydraulic damping to generate braking torque, reducing the pressure of the braking system on the slope section and increasing the safety. In this paper, the magnetorheological fluid with fast magnetic field reflection characteristics is used to increase the response speed of the hydraulic retarder, which can effectively reduce the response time of the hydraulic retarder. In this paper, the influence of the change of circumferential magnetic field on the braking torque of the magnetorheological fluid retarder is studied.
Technical Paper

Energy Consumption of Passenger Compartment Auxiliary Cooling System Based on Peltier Effect

2017-03-28
2017-01-0155
The closed cabin temperature is anticipated to be cooled down when it is a bit hot inside the driving car. The traditional air-condition lowers the cabin temperature by frequently switching the status of the compressor, which increases the engine’s parasitic power and shortens the compressor’s service-life. The semiconductor auxiliary cooling system with the properties of no moving parts, high control precision and quick response has the potential to assist the on-board air-condition in modulating the cabin temperature with relative small ranges. Little temperature differences between the cabin and the outside environment means that the system energy consumption to ensure the occupant comfort is relatively low and the inefficiency could be made up by the renewable energy source.
Technical Paper

Energy Saving Analysis of Vehicle Hydraulic Retarder Thermal Management System Based on Rankine Cycle

2016-09-18
2016-01-1941
Vehicle hydraulic retarders are applied in heavy-duty trucks and buses as an auxiliary braking device. In traditional cooling systems of hydraulic retarders, the working fluid is introduced into the heat exchanger to transfer heat to the cooling liquid in circulation, whose heat is then dissipated by the engine cooling system. This prevents the waste heat of the working fluid from being used effectively. In hydraulic retarder cooling system based on the Organic Rankine Cycle, the organic working fluid first transfers heat with the hydraulic retarder working fluid in Rankine cycle, and then outputs power through expansion machine. It can both reduce heat load of the engine cooling system, and enhance thermal stability of the hydraulic retarder while recovering and utilizing braking energy. First of all, according to the target vehicle model, hydraulic retarder cooling system model based on Rankine cycle is established.
Technical Paper

Evaluation Index System and Empire Analysis of Drivability for Passenger Car Powertrain

2021-04-06
2021-01-0710
In order to improve the driving experience of drivers and the efficiency of vehicle development, a method of objective drivability for passenger car powertrain is proposed, which is based on prior knowledge, principal component analysis (PCA) and SMART principle. First, drivability parameters of powertrain for passenger cars are determined according to working principle of powertrain, including engine torque, engine speed, gearbox position, accelerate pedal, brake pedal, steering wheel angle, longitudinal acceleration and lateral acceleration, etc. The drivability quantitative index system is designed based on field test data, prior knowledge and SMART principles. Then, D-S evidence theory and sliding window method are applied to identify objective drivability evaluation conditions of powertrain for passenger cars, including static gearshift conditions, starting conditions, creep conditions, tip-in, tip out, upshift conditions, acceleration, downshift conditions and de-acceleration.
Technical Paper

Evaluation of Objective Drivability for Passenger Cars Based on Hierarchical Mixture Model: A Case Study of Downshift Condition

2021-04-06
2021-01-0716
In order to solve the problems of insufficient accuracy for theoretical models and data-driven models for objective drivability evaluation requiring a large amount of data, an objective drivability evaluation method based on a hierarchical mixture model is proposed. First, a novel method of constructing a drivability evaluation system is developed, which combined by work breakdown structure (WBS) and analytic hierarchy process (AHP). Then, downshift condition is taken as a case study, and the subdivision condition is identified based on the hybrid mixture model. What's more, the drivability evaluation indexes of downshift condition are analyzed to establish the evaluation system of drivability.
Technical Paper

Experimental Study on Drivability of Passenger Car with DCT Based on the Data-Driven Objective Evaluation Model

2021-04-06
2021-01-0691
In order to improve the drivability of passenger cars with dual clutch transmission (DCT) and reveal the criteria for objective evaluation criteria and characteristic index and feature index division of vehicles under specific working conditions, a drivability evaluation system that integrates data-driven and the consistency between subjective and objective is proposed. At first, combined with the control principle and dynamics theory of specific working conditions, a quantitative index system of vehicle drivability is constructed, including three modules: data source, evaluation working conditions and objective indicators. Then, a novel intelligent drivability objective evaluation tools (I-DOET) is designed, including data acquisition, de-noising, working condition recognition, feature extraction and automatic scoring.
Technical Paper

Heavy Truck Driveline Components Modeling and Thermal Analyzing

2009-10-06
2009-01-2905
In heavy truck driveline system, the components often include clutch, transmission, transfer case, drive shaft, etc. A fluid torque converter could be equipped in front of the transmission in order to improve the starting performance. Meanwhile, a hydraulic retarder could be introduced for auxiliary braking so as to adapt the truck to the brake on long downgrade in mountainous regions. Thus, the driveline heat load would have a notable increase. Both the fluid torque converter and the hydraulic retarder would produce a large quantity of heat, and a special cooling system is needed for adjusting the transmission fluid temperature with which the gains are potentially very large [1]. The heat load for driveline is often calculated based on empirical formula. For the heavy truck, however, if the heat value is underestimated, driveline components would suffer from overheated damage.
Technical Paper

Nonlinear System Identification of Road Simulation Platform

2010-05-05
2010-01-1539
On road simulation, both the traditional iterative method based on frequency response function (FRF) and adaptive control method based on the CARMA model are realized by using linear model to identify the target test system. However the real test system is very complicated because of various nonlinear factors. Linear models approximately describe the system only in a small range. Therefore, system simulation methods can not be used to validate the developed control algorithm and the uncertainty of test accordingly increases. As mentioned above, this paper presents a model to identify the nonlinear test system using NARMA dynamic neural network and discusses how to make the model parameters in detail. Using the test input-output series data, this network was trained by Levenberg-Marquardt method. Results of verification simulation show the validation of the nonlinear model.
Technical Paper

Pressure Control Method of Hydraulic Retarder Working Chamber

2016-09-27
2016-01-8119
In order to overcome hysteresis and dead zone problems caused by friction for the proportional solenoid valve, and improve rapidity and stability of the pneumatic system on hydraulic retarder, a closed-loop control strategy based on valve coil current was proposed. The high-frequency low-amplitude dither signal was introduced into the proportional solenoid valve. With the proper dither signal, the stick-slip motion of the valve core was transformed into a steady one, and its dynamic performance was improved. Consequently, response time of retarder was reduced during gear changing. The proportional valve coil current was measured as a feedback for a closed-loop control strategy. Combining with the closed-loop strategy, the PI control algorithm was adopted to make sure that valve current was in accordance with the target value. Pulse Width Modulation (PWM) signal was used for the driving of proportional solenoid valve.
Technical Paper

Relationship between Braking Force and Pedal Force of a Pedal Controlled Parallelized Energy-Recuperation Retarder System

2014-04-01
2014-01-1783
Focusing the vehicle riding safety and global environmental problems, plenty of solutions on vehicle braking systems appeals during the recent period. Criteria and standards set up for commercial vehicles which should have equipped assisted braking systems were established by amounts of governments. Since eddy current retarders plays an important role in the area of assisted braking system, this article presents an energy-recuperation retarder, which is parallel connected with the driveline through a planet gear system. This paper offers a particular Energy-Recuperation Eddy Current Retarder (ERECR) system with a pedal control system and its characteristics is presented, either. Initially, the constitution of the energy-recuperation eddy current retarder system is established whereas the working principle of the energy-recuperation eddy current retarder is presented by modeling the system and simulation.
Technical Paper

Research and Simulation of Electro-Hydraulic Braking System Based on Integrated Master Cylinder

2015-04-14
2015-01-0159
Analogous to a vacuum boosted system, Electro-Hydraulic Braking System (EHB) is free from engine vacuum and supplies a braking force proportional to driver input. The independence of engine vacuum makes it especially suitable to be used in electric vehicles (EVs) and hybrid electric vehicles (HEVs). As a key component of EHB, master cylinder is driven by the pump rather than the vacuum booster. Even if the pump fails, the cylinder can also build proper pressure. Meanwhile, in order to maintain the pedal feeling, a pedal stroke simulator is applied in the system. In this paper, aiming at decreasing the size and cost of master cylinder and providing an ideal pedal feeling without compromise of performance, a new integrated master cylinder of EHB system is designed including two parts: master cylinder and pedal stroke simulator. The key components of the integrated master cylinder are motor pump, solenoid valves and composite springs.
Technical Paper

Simulation based Evaluation of the Electro-Hydraulic Energy-Harvesting Suspension (EHEHS) for Off-Highway Vehicles

2015-04-14
2015-01-1494
Nowadays, off-highway vehicles enjoyed a significant status in the national defense and civil construction. There is no doubt that the working conditions of off-highways are quite different from the conventional passenger cars, hence, their suspensions are particularly designed. Since the hydro-pneumatic suspension technology is maturely applied in engineering machinery, this paper presents a concept for a novel energy-harvesting device, which is applied in off-highway vehicles based on hydro-pneumatic suspension, namely, electro-hydraulic energy-harvesting suspension (EHEHS). The EHEHS took the fundamental of mechanism-electronic-hydraulic system, which consisted the following elements: a cylinder, 2 check valves, a hydro-pneumatic spring, a hydraulic motor, a DC motor, a processing circuit and a battery. In the EHEHS system, the cylinder is used to transmit the vibration energy into hydraulic energy, which is stored in hydro-pneumatic spring.
Technical Paper

Strength Analysis and Modal Analysis of Hydraulic Retarder

2009-10-06
2009-01-2896
Hydraulic retarder is one of main auxiliary braking devices of the vehicle. When the vehicle is braking, a great pressure from high-speed fluid is received by hydraulic retarder blades. It is difficult to predict rational hydraulic retarder strength, owing to the complexity of the internal flow of oil. An optimal calculation way of hydraulic retarder strength is proposed based on CFD and FEA, concluding a reasonable result. The 3-D model of hydraulic retarder is built in the general CAD software. The model of fluid passage is extracted, according to the condition when the whole flow passage is filled with oil, and imported to CFD software. The inner flow field of hydraulic retarder is analyzed and the hydraulic surface pressure distribution of the hydraulic retarder blade is obtained at the highest rotary speed of turbine wheel.
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