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15-5PH is a precipitation-hardening, martensitic stainless steel used for primary structural elements such as engine mounts where corrosion resistance, high strength, good fatigue and fracture toughness is required. The material composition is defined in AMS5659M. This alloy can be either Type 1 - vacuum arc remelt (VAR) or Type 2 - electro slag remelt (ESR) and is most commonly heat treated per SAE AMS-H-6875 or AMS2759/3 to condition H1025 (an ultimate tensile strength of 155 ksi [1070 MPa] minimum). Typically material handbooks have limited fatigue data and most data is only for Type 1. Therefore, the fatigue properties of 15-5PH H1025 stainless steel for both Type 1 and Type 2 were determined. The objective of the fatigue testing was to generate a family of S-N curves (maximum stress versus number of cycles to failure) for a series of stress ratios across the entire range of cycles to failure.

Abrasive blasting and chemical etching processes are often performed on titanium substrates to improve the adhesion performance of paints, coatings, and adhesives. Abrasive blasting and chemical etching processes alter the physical metallurgy of surfaces so they can produce varied and uncertain effects on the fatigue life of the substrate. The fatigue life of titanium subjected to various blasting intensities and etching has been determined and statistically analyzed. The results of this work indicate that, for titanium alloys, increased aluminum oxide abrasive blasting intensities decrease fatigue life and that chemical etching also decreases fatigue life.