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On January 14, 2004 President George W Bush outlined a new vision for NASA that has humans venturing back to the moon by 2020. With this ambitious goal, new tools and models have been developed to help define and predict the amount of space radiation astronauts will be exposed to during transit and habitation on the moon. A representative scenario is used that includes a trajectory from LEO to a Lunar Base, and simplified CAD models for the transit and habitat structures. For this study galactic cosmic rays, solar proton events, and trapped electron and proton environments are simulated using new dynamic environment models to generate energetic electron, and light and heavy ion fluences. Detailed calculations are presented to assess the human exposure for transit segments and surface stays.

Dimensional Management (DM) is a methodology to predict and control the impact of variation on assembly from, fit, and function. Application of Dimensional Management tools and other modeling and simulation techniques are combined in a process called 3D Re-Engineering for application to existing production designs. Analytical techniques for predicting the impact of variation on assembly fit, and corresponding methods for controlling variation are presented, as used in a production environment for root cause corrective action on existing assembly fit problems. Assembly variation analysis is typically performed early in the product development phases, by coordinating datums, assembly sequences, assembly methods, and detail part tolerances across the product development team.

A discussion is given of the ongoing research related to laminar flow airfoils, nacelles, and wings where the laminar flow is maintained by a favorable pressure gradient, surface suction or a combination of the two. Design methologies for natural laminar flow airfoil sections and wings for both low and high speed applications are outlined. Tests of a 7-foot chord, 23° sweep laminar-flow-control-airfoil at high subsonic Mach numbers are described along with the associated stability theory used to design the suction system. The state-of-the-art of stability theory is simply stated and a typical calculation illustrated. In addition recent computer simulations of transition using the time dependent Navier-Stokes (N-S) equations are briefly described. Advances in wind tunnel capabilities and instrumentation will be reviewed followed by the presentation of a few results from both wind tunnels and flight. Finally, some suggestions for future work will complete the paper.

This paper describes a psychoacoustic test in the Exterior Effects Room (EER) at the NASA Langley Research Center. The test investigated the degree to which sound quality metrics (sharpness, tonality, etc.) are predictive of annoyance to notional sounds of Urban Air Mobility (UAM) vehicles (e.g., air taxis). A suite of 136 unique (4.6 second duration) UAM rotor noise stimuli was generated. These stimuli were based on aeroacoustic predictions of a NASA reference UAM quadrotor aircraft under two flight conditions. The synthesizer changed rotor noise parameters such as the blade passage frequency, the relative level of broadband self-noise, and the relative level of tonal motor noise. With loudness constant, the synthesis parameters impacted sound quality in a way that created a spread of predictors both in synthesizer parameters and in sound quality metrics.

Modern aircraft are aerodynamically designed at the edge of flight stability and therefore require high-response-rate flight control surfaces to maintain flight safety. In addition, to minimize weight and eliminate aircraft thermal cooling requirements, the actuator systems have increased power-density and utilize high-temperature components. This coupled with the wide operating temperature regimes experienced over a mission profile may result in detrimental performance of the actuator systems. Understanding the performance capabilities and power draw requirements as a function of temperature is essential in properly sizing and optimizing an aircraft platform. Under the Air Force Research Laboratory's (AFRL's) Integrated Vehicle and Energy Technology (INVENT) Program, detailed models of high performance electromechanical actuators (HPEAS) were developed and include temperature dependent effects in the electrical and mechanical actuator components.

An automated system drills the outer moldline holes on a military aircraft wing. Currently, the operator manually checks countersink diameter every ten holes as a process quality check. The manual method of countersink inspection (using a countersink gauge with a dial readout) is prone to errors both in measurement and transcription, and is time consuming since the operator must stop the automated equipment before measuring the hole. Machine vision provides a fast, non-contact method for measuring countersink diameter, however, data from machine vision systems is frequently corrupted by non-gaussian noise which causes traditional model fitting methods, such as least squares, to fail miserably. We present a solution for circle measurement using a statistically robust fitting technique that does an exceptional job of identifying the countersink even in the presence of large amounts of structured and non-structured noise such as tear-out, scratches, surface defects, salt-and-pepper, etc.

A study was conducted to investigate the impacts of obstacles on pilot performance, workload, and perceptions of safety in a visual flight rule (VFR) obstacle-rich environment (ORE). The study was conducted using a piloted simulation of a single-rotor, multi-engine helicopter operating in a highly detailed urban visual scene database. The database contained multiple obstacle types, with variable obstacle heights and densities. Nine pilots completed the approaches and departures into and out of a heliport located in the center of the generic urban environment. Two flight routes offered unique presentations of terrain and obstacle types. Obstacle height/density and time of day/lighting parameters were systematically manipulated. A multi-dimensional data collection methodology employing the simultaneous collection of direct aircraft state, pilot performance data, pilot physiological data and pilot subjective responses was employed.

The characteristics of the friction materials used in aircraft brakes are extremely important to the performance and safe operation of transport airplanes. These characteristics can change during exposure to environmental effects in the duty cycle, which can lead to problems, such as abnormally low friction, or brake induced vibration. Water vapor in the atmosphere produces a direct lubricant effect on carbon. Observed transition temperatures within the range of 140°C to 200°C, associated with increases in friction and wear of carbon brake materials, are attributed to water vapor desorption. Friction and wear transitions in the range of 500°C to 900°C may be associated with oxygen desorption.

An advanced analytical methodology has been developed for predicting the residual strength of stiffened thin-sheet riveted shell structures such as those used for the fuselage of a commercial transport aircraft. The crack-tip opening angle elastic-plastic fracture criterion has been coupled to a geometric and material nonlinear finite element shell code for analyzing complex structural behavior. An automated adaptive mesh refinement capability together with global-local analysis methods have been developed to predict the behavior of fuselage structure with long cracks. This methodology is currently being experimentally verified. Advanced nondestructive inspection technology has been developed that will provide airline operators with the capability to conduct reliable and economical broad-area inspections of aircraft structures.

Advanced Data Format (ADF) is a portable hierarchical database software library developed by The Boeing Company under contract with NASA [1] and with assistance from industry partners. ADF was designed and built to directly support the CFD General Notation System (CGNS1) project. The CGNS project defines conventions and supplies software to facilitate the exchange of computational fluid dynamics (CFD) data between sites and between applications, and it allows stable archiving of CFD data. CGNS is implemented on the ADF foundation and is focused on the needs of the CFD community. This paper details the design, implementation, use, and future direction of ADF.

An experimental research effort was begun to develop a database of airplane aerodynamic characteristics with simulated ice accretion over a large range of incidence and sideslip angles. Wind-tunnel testing was performed at the NASA Langley 12-ft Low-Speed Wind Tunnel using a 3.5% scale model of the NASA Langley Generic Transport Model. Aerodynamic data were acquired from a six-component force and moment balance in static-model sweeps from α = -5 to 85 deg. and β = -45 to 45 deg. at a Reynolds number of 0.24x10⁶ and Mach number of 0.06. The 3.5% scale GTM was tested in both the clean configuration and with full-span artificial ice shapes attached to the leading edges of the wing, horizontal and vertical tail. Aerodynamic results for the clean airplane configuration compared favorably with similar experiments carried out on a 5.5% scale GTM.

This paper describes recent research in integrated aerodynamic-performance design optimization applied to a supersonic transport wing. The subsonic and supersonic aerodynamics are modeled with linear theory and the aircraft performance is evaluated by using a complete mission analysis. The goal of the optimization problem is to either maximize the aircraft range or minimize the take-off gross weight while constraining the total fuel load and approach speed. A major difficulty encountered during this study was the inability to obtain accurate derivatives of the aerodynamic models with respect to the planform shape. This work addresses this problem and provides one solution for the derivative difficulties. Additional optimization studies reveal the impact of camber design on the global optimization problem. In these studies, the plan-form optimization is first conducted on a flat plate wing and camber optimization is performed on the resulting planform.

Crew health is dependent on the concentration of carbon dioxide in the atmosphere breathed. Often, models used for concentration have used the assumption that each module of the space station is well mixed, i.e. that the CO2 concentration is constant throughout the module. In this paper, Computational Fluid Dynamics (CFD) modeling is used to assess and validate the accuracy of that assumption. The concentration of carbon dioxide as calculated by CFD was compared to the concentration as calculated by a lumped parameter model. The assumption that the module is well mixed allows the use of relatively simple models, which can be developed and run quickly in order to support decisions for on-orbit analysis. CFD models generate more detailed information, such as CO2 gradients within the modules and airflow and mixing characteristics. However, CFD models, particularly transient models, take longer to develop and use.

An air quality simulation and assessment (AQSA) model was developed to simulate/evaluate the integrated system performance and obtain air quality characteristics and air contaminants inside the habitable compartments. This model applies both fixed control volume and quasi-steady-state approach for a multi-volume system to assess system performance, operating constraints, and capabilities. The model also integrates a state-of-the-art probabilistic analysis tool, UNIPASS, to compute failure probability due to the uncertainties of variables. In addition, this integrated model also predicts the most likely outcomes for analyzing risks and uncertainties as well as for quantitative toxicological evaluation. This model has been successfully and independently corrected/verified by NASA/JSC to be a very effective, reliable, and accurate tool, while providing savings in both the cost and time of the analysis.

A program is described in which statistical flight loads and operating practice data for airline transports in current operations are obtained from existing onboard digital flight data recorders. These data, primarily intended for use by manufacturers in updating design criteria, were obtained from narrow-body and wide-body jets. Unique procedures developed for editing and processing the data are discussed and differences from previous NACA/NASA VGH analog data are noted. The program is being expanded to include control surface and ground-operational parameters. Efforts to develop an onboard data processing system to derive direct statistical aircraft operating parameters are reviewed.

The effect of different types of control force actuator models and geometries on the intensity flow between a cylindrical shell and the contained acoustic space has been analytically investigated. The primary source was an external monopole located adjacent to the exterior surface of the cylinder midpoint. Actuator models of normal point forces and in-plane piezoelectric patches were assumed attached to the wall of a simply-supported, elastic cylinder closed with rigid end caps. Control inputs to the actuators were determined such that the integrated square of the pressure over the interior of the vibrating cylinder was a minimum. Test cases involving a resonant acoustic response and a resonant structural response were investigated. Significant interior noise reductions were achieved for all actuator configurations. Intensity distributions for the test cases show the circuitous path of structural acoustic power flow.

An experimental investigation of the flow over the rear end of a 0.16 scale notchback automobile configuration has been conducted in the NASA Langley Basic Aerodynamics Research Tunnel (BART). The objective of this work was to investigate the flow separation that occurs behind the backlight and obtain experimental data that can be used to understand the physics and time-averaged structure of the flow field. A three-component laser velocimeter was used to make non-intrusive, velocity measurements in the center plane and in a single cross-flow plane over the decklid. In addition to off-body measurements, flow conditions on the car surface were documented via surface flow visualization, boundary layer measurements, and surface pressures.

A new Green’s function code (GRNTRN) capable of simulating HZE ions with either laboratory or space boundary conditions is currently under development. The computational model consists of combinations of physical perturbation expansions based on the scales of atomic interaction, multiple scattering, and nuclear reactive processes with use of the Neumann-asymptotic expansions with non-perturbative corrections. The code contains energy loss due to straggling, nuclear attenuation, nuclear fragmentation with energy dispersion and downshifts. Recent publications have focused on code validation in the laboratory environment and have shown that the code predicts energy loss spectra accurately as measured by solid-state detectors in ion beam experiments. In this paper emphasis is placed on code validation with space boundary conditions.

Defining a process for integrating human modeling within the design and verification activities of the International Space Station (ISS) has proven to be as important as the simulations themselves. The process developed (1) ensured configuration management of the required digital mockups, (2) provided consistent methodology for simulating and analyzing human tasks and hardware layout, (3) facilitated an efficient method of communicating design requirements and relaying satisfaction of contract requirements, and (4) provided substantial cost savings by reducing the amount of late redesign and expensive mockup tests. Human simulation is frequently the last step in the design process. Consequently, the influence it has on product design is minimal and oftentimes being used as a post-design verification tool.

This paper presents results of the CFD study aimed at evaluation of the CO2 concentration within the Shuttle Orbiter Middeck during the Launch on Need (LON) Crew Rescue flight. An assessment of the Middeck ventilation characteristics has been performed for two possible ventilation arrangements. A recommendation to use the ventilation system configuration with the open aft floor diffuser has been made on the basis of a three-dimensional airflow and CO2 gradient analysis.