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An air cushion restraint system has been available to the public on certain model passenger cars since January 1974. In response to this opportunity to obtain field experience, the National Highway Traffic Safety Administration has established a nationwide reporting network and investigative capability for accidents involving air-bag equipped cars. The reporting criteria for accidents require that the car be towed as a result of the accident, or that a front-seat occupant was injured, or that bag deployment occurred. The principal objective is to obtain the injury-reducing effectiveness of this restraint system in the total accident environment. This environment encompasses “towaway” accidents resulting in bag deployment and non-deployment. Definitive results are expected at the conclusion of the study. This paper summarizes the experience during the first year of the program, during which time the rate of accident occurrence was far less than originally expected.

This paper discusses the consumer and news media perceptions about air bags that had to be taken into account by the National Highway Traffic Safety Administration in making rulemaking decisions in 1997. Addressing these perceptions was a major concern as the agency made preparations to allow identifiable groups of people at risk from an air bag deployments to have on-off switches installed in their vehicles.

The National Highway Traffic Safety Administration (NHTSA) has conducted a number of research projects which examined the need and concern for occupants of small cars. These projects include the demonstration of air bags in small cars at crash severities equal to or greater than the 30 mph test required by Federal Motor Vehicle Safety Standards (FMVSS) 208. The results from these projects showing the protective capability of the air bag are reviewed. Factors influencing air bag performance such as amount of vehicle crush and the time available for air bag inflation are examined. Existing technology for providing air bag protection to occupants in small cars is discussed. The issue concerning the safety of out-of-position child passengers is addressed including a number of technical options for dealing with the out-of-position occupant.

The performance of air bags, as an occupant protection system, is of high interest to the National Highway Traffic Safety Administration (NHTSA or Agency). Since 1972, the NHTSA has operated a Special Crash Investigations (SCI) program which provides in-depth crash investigation data on new and rapidly changing occupant protection technologies in real-world crashes. The Agency uses these in-depth data to evaluate vehicle safety systems and form a basis for rulemaking actions. The data are also used by the automotive industry and other organizations to evaluate the performance of motor vehicle occupant protection systems such as air bags. This paper presents information from NHTSA's SCI program concerning crash investigations on air-bag-equipped vehicles. The paper focus is on data collection and some general findings in air bag crash investigations including: air-bag-related fatal and life-threatening injuries; side air bags; redesigned air bags and advanced air bags.

The National Highway Traffic Safety Administration and the University of Michigan Transportation Institute are investigating truck design countermeasures to provide safety benefits during collisions with light vehicles. The goal is to identify approaches that would best balance costs and benefits. This paper outlines the first phase of this study, an analysis of two-vehicle, truck/light vehicle crashes from 1996 through 1998 using several crash data bases to obtain a current description and determine the scope of the aggressivity problem. Truck fronts account for 60% of light vehicle fatalities in collisions with trucks. Collision with the front of a truck carries the highest probability of fatal (K) or incapacitating (A) injury. Truck sides account for about the same number of K and A-injuries combined as truck fronts, though injury probability is substantially lower than in crashes involving the front of a truck.

This paper focuses on the overall structure of the Crash Injury Research and Engineering Network (CIREN), how data are collected, and what makes it unique. It discusses how it can be used to expand and enhance the information in other databases. CIREN is a collaborative effort to conduct research on crashes and injuries at nine Level 1 Trauma Centers which are linked by a computer network. Researchers can review data and share expertise, which will lead to a better understanding of crash injury mechanisms and the design of safer vehicles. CIREN data are being used in outreach and education programs on motor vehicle safety. CIREN outreach and education has already been credited with lifesaving information dissemination.

This paper presents the details of the model for the physical steering system used on the National Advanced Driving Simulator. The system is basically a hardware-in-the-loop (steering feedback motor and controls) steering system coupled with the core vehicle dynamics of the simulator. The system's torque control uses cascaded position and velocity feedback and is controlled to provide steering feedback with variable stiffness and dynamic properties. The reference model, which calculates the desired value of the torque, is made of power steering torque, damping function torque, torque from tires, locking limit torque, and driver input torque. The model also provides a unique steering dead-band function that is important for on-center feel. A Simulink model of the hardware/software is presented and analysis of the simulator steering system is provided.

The frontal crash standard in the USA specifies that the full front of a vehicle impact a rigid barrier. Subsequently, the European Union developed a frontal crash standard that requires 40 percent of the front of a vehicle to impact a deformable barrier. The present study conducted paired crashes of vehicles using the full-frontal barrier procedure and the 40 percent offset deformable barrier procedure. In part, the study was to examine the feasibility of adding an offset test procedure to the frontal crash standard in the USA. Frontal-offset and full-frontal testing was conducted using both the mid-size (50th percentile male Hybrid III) and the small stature (5th percentile female Hybrid III) dummies. Five vehicle models were used in the testing: Dodge Neon, Toyota Camry, Ford Taurus, Chevrolet Venture and Ford Contour. In the crash tests, all dummies were restrained with the available safety belt systems and frontal air bags.

The air bag has proven effective in reducing fatalities in frontal crashes with estimated decreases ranging from 11% to 30% depending on the size of the vehicle [IIHS-1995, Kahane-1996]. At the same time, some air bag designs have caused fatalities when front-seat passengers have been in close proximity to the deploying air bag [Kleinberger-1997]. The objective of this study was to develop an accurate and repeatable out-of-position test fixture to study the deployment of air bags into out-of-position occupants. Tests were performed with a 5th percentile female Hybrid III dummy and studied air bag loading on the thorax using draft ISO-2 out-of-position (OOP) occupant positioning. Two different interpretations of the ISO-2 positioning were used in this study. The first, termed Nominal ISO-2, placed the chin on the steering wheel with the spine parallel to the steering wheel.

A major focus of the National Highway Traffic Safety Administration's (NHTSA) vehicle compatibility and aggressivity research program is the development of a laboratory test procedure to evaluate compatibility. This paper is written to explain the associated goals, issues, and design considerations and to review the preliminary results from this ongoing research program. One of NHTSA's activities supporting the development of a test procedure involves investigating the use of an mobile deformable barrier (MDB) into vehicle test to evaluate both the self-protection (crashworthiness) and the partner-protection (compatibility) of the subject vehicle. For this development, the MDB is intended to represent the median or expected crash partner. This representiveness includes such vehicle characteristics as weight, size, and frontal stiffness. This paper presents distributions of vehicle measurements based on 1996 fleet registration data.

This paper describes the design and development of a small female crash test dummy, results of biofidelity tests, and preliminary results from full-scale, 3-point belt and airbag type sled tests. The small female THOR was designed using the anthropometric data developed by Robbins for the 5th percentile female and biomechanical requirements derived from scaling the responses of the 50th percentile male. While many of the mechanical components of the NHTSA THOR 50th percentile male dummy were scaled according to the appropriate anthropometric data, a number of improved design features have been introduced in the new female THOR. These include; improved neck design, new designs for the head and neck skins: and new designs for the upper and lower abdomen. The lower leg, ankle and foot, known as THOR-FLx, were developed in an earlier effort and have been included as a standard part of the new female dummy.

This paper presents an approach for evaluating the effects of brake system component degradation on vehicle braking performance. The approach involves the use of an inertial brake dynamometer, vehicle computer simulation, and vehicle test. The approach, procedures, and results of the study of the effects of worn friction materials, worn discs and drums, and contaminated brakes are presented.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

The injury reducing effectiveness of child safety seats in frontal crashes was evaluated, based on 36 frontal or oblique sled tests run with two or more GM three-year-old dummies in the simulated passenger compartment of a car. Unrestrained, correctly restrained and incorrectly restrained dummies were tested at the range of speeds where most nonminor injuries occur (15-35 mph). Accident data from NHTSA files were used to calibrate a relationship between the front-seat unrestrained dummies' HIC and unrestrained children's risk of serious head injuries; also between torso g's and the risk of serious torso injuries. These relationships were used to predict injury risk for the restrained children as a function of crash speed and to compare it to the risk for unrestrained children. The sled test analysis predicted that the 1984 mix of correctly and incorrectly used safety seats reduced serious injury risk by 40 percent relative to the unrestrained child, in frontal crashes.

A proposed modification to the Hybrid III 50th percentile male dummy upper femur appears to reduce the chest response problems resulting from femur-pelvis interaction in test exposures more severe than Standard No. 208 testing. When compared to overall repeatability of tests, the modification did not change other dummy response measurements appreciably. The femur-pelvis interaction problem, referred to as “hip lock”, was thought to occur in certain vehicles when the femurs of a passenger side dummy impacting only an air bag bottomed out against the pelvis structure. If metal-to-metal contact occurred, excessive load could be transferred to the chest, leading to elevated chest responses. The most pertinent signs of hip lock occurring appear to be a large, sharply pointed z chest acceleration, and a distinct positive component of the lumbar spine z force following the main negative component.

Several thoracic and head protection side impact air bag systems (SAB) are emerging in the U.S. market and are projected to become prevalent in the fleet. These systems appear to offer superior protection in side crashes. However, concerns have been raised as to their potential for causing injury to out-of-position (OOP) occupants. This paper describes the National Highway Traffic Safety Administration (NHTSA) program for evaluation of the SAB systems for OOP occupants and provides a status report on the current research. The industry's Side Airbag Out-of- Position Injury Technical Working Group (TWG) recommended procedures for 3-year-old and 6-year-old occupants are evaluated. Additional test procedures are described to augment the TWG procedures for these occupants and 12-month- old infants.

A comprehensive review of casualty-reducing effectiveness estimates of child safety seats in actual use, obtained by statistical analyses of highway accident data. Recent analyses of large samples of New York and Maryland accidents show statistically significant injury reductions for child safety seats; so does a new analysis of the National Highway Traffic Safety Administration's accident files. Results from Washington State, Tennessee, New Jersey, and Idaho are also reviewed, as are Nationwide restraint usage and fatality trends. The findings are critically examined for possible data biases. It is concluded that child safety seats definitely reduce deaths and injuries in highway crashes, but that their effectiveness cannot be accurately estimated at this time because of inconsistencies and possible biases in the various studies.

The fatality and injury reducing effectiveness of Tap belts for back seat occupants is estimated by applying the double pair comparison method to 1975-86 Fatal Accident Reporting System and 1982-85 Pennsylvania accident data. Lap belts significantly reduce the risk of fatalities by 17-26 percent, serious injuries by 37 percent, moderate to serious injuries by 33 percent and injuries of any severity by 11 percent, relative to the unrestrained back seat occupant. Lap belts are primarily effective in nonfrontal crashes because the unrestrained back seat occupant is already well protected in frontals. Lap belted occupants have lower head injury risk but higher torso injury risk than unrestrained back seat occupants. This paper presents the views of the author and not necessarily those of the National Highway Traffic Safety Administration (NHTSA).

Early influences upon Thor ATD development are described, and the path of Thor development is traced up to the release of the current Thor ALPHA ATD design. Since the display of the first Thor ATD prototype at the 15th ESV Conference in Melbourne in 1996, Thor has undergone extensive test and evaluation on an international basis in cooperation with many partner institutions. This paper summarizes some of the lessons learned from this broad test experience, and documents actions which have been undertaken to upgrade the Thor product to ALPHA status in light of this experience.

NHTSA conducted seventy-six side impact FMVSS No. 214 compliance tests from 1994 through 1997. The compliance tests are nearly right angle side impacts with low longitudinal components of change of velocity (Δv). Frontal air bag deployments were found to have occurred for 34% of the driver bags and 32% of the front passenger bags in these compliance-tested passenger cars. In 1997, NHTSA began testing passenger cars 'in side impact in the New Car Assessment Program (NCAP). The NCAP crash tests are conducted at a higher speed than the compliance tests. The cars in the NCAP side impact tests also had low longitudinal components of Δv. Approximately 40% of the twenty-six passenger cars tested in the 1997 Side Impact NCAP had their frontal air bags deploy. Real world crash data were examined to determine if frontal air bags are deploying in right angle side impacts on the roads of the US.