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A method of fatigue life prediction of spot welded joint under multi-axial loads has been developed by fatigue life estimation working groups in the committee on fatigue strength and structural reliability of JSAE. This method is based on the concept of nominal structural stress ( σ ns) proposed by Radaj and Rupp, and improved so that D value is not involved in stress calculation. The result of fatigue life estimation of actual vehicle with nominal structural stress which was calculated through newly developed method had very good correlation with the result of multi-axial loads fatigue test carried out with test piece including high strength steel.

Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.

A great deal of interest is focused on Homogeneous Charge Compression Ignition (HCCI) combustion today as a combustion system enabling internal combustion engines to attain higher efficiency and cleaner exhaust emissions. Because the air-fuel mixture is compression-ignited in an HCCI engine, control of the ignition timing is a key issue. Additionally, because the mixture ignites simultaneously at multiple locations in the combustion chamber, it is necessary to control the resultant rapid combustion, especially in the high-load region. Supercharging can be cited as one approach that is effective in facilitating high-load operation of HCCI engines. Supercharging increases the intake air quantity to increase the heat capacity of the working gas, thereby lowering the combustion temperature for injection of the same quantity of fuel. In this study, experiments were conducted to investigate the effects of supercharging on combustion characteristics in an HCCI engine.

In this study, experiments were conducted using a blend of two types of fuel with different ignition characteristics. One was dimethyl ether (DME) that has a high cetane number, autoignites easily and displays low-temperature oxidation reaction mechanisms; the other was methane that has a cetane number of zero and does not autoignite easily. A mechanically driven supercharger was provided in the intake pipe to adjust the intake air pressure. Moreover, flame light in the combustion chamber was extracted using a system for observing light emission that occurred in the space between the cylinder head and the cylinder and in the bore direction of the piston crown. The results of previous studies conducted with a supercharged HCCI engine and a blended fuel of DME and methane have shown that heat release of the hot flame is divided into two stages and that combustion can be moderated by reducing the peak heat release rate (HRR).

The ignitability and engine performance of FAMEs at the cold condition were experimentally investigated by using two FAMEs, i.e. coconut oil methyl ester (CME) and soybean oil methyl ester (SME). The cold start test and forced over cooling test were conducted. In the forced over cooling test, engine was forced cooled by the injecting water mist to engine cooling fin. In the cold start test, the cylinder pressure of CME rose earliest because CME has a superior ignitability. The crank angle at ignitions of diesel fuel and CME were not so affected by the forced over cooling, however ignition timing of SME was remarkably delayed. In cases of forced over cooling, COV of maximum combustion pressure of CME was lower than that of normal air cooling condition. The forced over cooling has a potential to reduce NOx emission, however HC, CO and smoke concentrations were increased in a high load due to incomplete combustion.

There are few investigations to change wood biomasses to the industrially available energy, so that a new conversion technology of biomass to liquid fuel has been established by the direct liquefaction process. However, cellulosic liquefaction fuel (for short CLF) cold not mixed with diesel fuel. In this study, the plastic was mixed with wood to improve the solubility of CLF to diesel fuel. CLF made by the direct co-liquefaction process could be stably and completely mixed with diesel fuel in any mixing ratio and CLF included 2 wt.% of oxygen. The test engine was an air-cooled, four-stroke, single cylinder, direct fuel injection diesel engine. In the engine starting condition test, the ignition timing of 5 wt.% CLF mixed diesel fuel was slightly delayed at immediately after the engine started, however the ignition timing was almost the same as diesel fuel after the engine was warmed-up.

Homogeneous Charge Compression Ignition (HCCI) combustion has attracted much interest as a combustion system that can achieve both low emissions and high efficiency. But the operating region of HCCI combustion is narrow, and it is difficult to control the auto-ignition timing. This study focused on the use of a two-component fuel blend and supercharging. The blended fuel consisted of dimethyl ether (DME), which has attracted interest as alternative fuel for compression-ignition engines, and methane, the main component of natural gas. A spectroscopic technique was used to measure the light emission of the combustion flame in the combustion chamber in order to ascertain the combustion characteristics. HCCI combustion characteristics were analyzed in detail in the present study by measuring this light emission spectrum.

Behaviors of shock waves in knocking phenomena were observed in detail and influences of low temperature reaction on the flame and spontaneous ignition of end gas were investigated through experiments using high-speed direct and schlieren photography. As a result, it was found that light emission of shock waves, that is an indicator of pressure, rose when the shock waves collided with the cylinder wall and that pressure waves arose by low temperature reaction before knocking occurrence. Flame oscillation was caused by pressure waves. It is presumed that pressure waves influence spontaneous ignition.

Homogeneous Charge Compression Ignition combustion in homogenized temperature fields was investigated experimentally using a super rapid compression machine. Temperature fields before a blue flame occurs are thought to control the burning process. The time of blue flame occurrence, burn rate and ignition delay time were measured. Temperature homogeneity before a blue flame occurred was controlled by two means. One was by the piston shape which controlled the roll-up vortex and the other was by the heat release of low temperature reactions that has a homogenizing effect. It was found that homogenized temperature fields contribute to the occurrence of a homogeneous blue flame while inhomogeneous fields produce an uneven occurrence.

Fatigue strength of adhesive bonded box beams with longitudinal partition was investigate. From results of the fatigue tests, it was seen that the fatigue strength of bonded beams was higher than that of spot welded beams. Fatigue strength of bonded beams was independent of plate thickness and partition. The flexural rigidity of the box beams in the plane of partition can increase without decrease of torsional rigidity and torsional fatigue strength, if the partition is jointed by adhesive bonding instead of spot welding.

A method of fatigue life estimation for the spot-welds of vehicle body structures by means of Finite Element Analysis (FEA) was studied. 6 general forces applied to a nugget of spot-weld under multiaxial loads were determined and the Nominal Structural Stress (σns) was calculated from them. It was confirmed that fatigue strength of the spot-welds under various multiaxial loads could be estimated universally by using σns. Based on the theory of elasticity of plates, stress of spot-weld nugget was analyzed. The theoretical equations for determining the principal stress at the nugget edge from6 general forces acting on a nugget were derived. And the principal stress was defined as the σns. The value of σns was determined by FEM that used a solid model and compared with the theoretical calculation value. They agreed quite well. Fatigue tests of DC specimens under various multiaxial loads (shear plus cross tension and tensile shear plus torsion) were conducted.

An air motor with regenerating system for propulsion of a bicycle was newly developed. An air motor was driven by the compressed air and the bicycle was propelled. When the bicycle was decelerating, the air motor was acted as a compressor and the kinetic energy of bicycle was regenerated as compressed air. The purpose of this study is to elucidate the performance of air motor and driving characteristic of bicycle. The air motor in this study was the reciprocating piston type like an internal combustion engine, and cylinder arrangement was in-line two-cylinder. The output power increased with an increase of supply air pressure although the maximum cylinder pressure was less than the supply air pressure. The output power decreased as the revolution increased due to friction loss. The maximum cylinder pressure reduced as the rotational frequency increased because the inlet valve opening duration was decreased.

The investigation regarding the performance of newly developed plasma jet igniter is explored by using vessel. In plasma jet ignition, combustion enhancement effects occur toward the plasma jet issuing direction. Therefore, when the igniter is attached at the center of cylindrically shaped combustion chamber, plasma jet should issue toward the round combustion chamber wall. The plasma jet igniter that had a concentric circular orifice has been developed. The maximum combustion pressure increases and the burning period decreases with increasing the cavity volume. This feature is similar to that of the ordinary plasma jet igniter. However, the combustion enhancement effect is almost independent of the orifice area.

Using absorption spectroscopy, simultaneous measurements were made of the behavior of the OH (characteristic spectrum of 306.4 nm), CH (431.5 nm) and C2(516.5 nm) radicals in the end-gas region and center of the combustion chamber of a spark-ignition engine during preflame reactions with four types of fuel having different octane numbers. The results of this research show that the behavior of the OH, CH and C2 radicals in preflame reactions differed significantly in both the center and end-gas region of the combustion chamber depending on the octane number of the fuel and also between normal and knocking combustion conditions.

Internal Combustion Stirling Engine is a kind of internal combustion engine with a heat regenerator and combustion room inside the cylinder head, so that it can be said “Regenerative internal combustion engine”. The engine under test here, is a one cylinder two cycles internal combustion engine with two pistons in tandem, the one is the displacer, the other the power piston. They are controlled by a rhombic mechanism to regulate their phase relation, similar to the conventional Stirling engine, and fuel is injected at the top space. Here in this paper, the temperature efficiency, flow resistance of materials and their endurability against corrosion and erosion of heat regenerator elements are studied and described.

With the aim of elucidating the mechanism generating knock, an examination was made of the preflame reaction behavior of end gas in the combustion chamber in the transition from normal combustion to abnormal combustion characterized by the occurrence of knocking. Simultaneous measurements were made in the same cycle of the light absorption and emission behavior of the OH (characteristic spectrum of 306.4 nm), CH (431.5 nm) and C2 (516.5 nm) radicals in the end-gas region using spectroscopic methods. The absorbance behavior of a blue flame prior to autoignition is believed to be an important factor in the mechanism causing knock.

There is an urgent need today to improve the thermal efficiency of spark- ignition (SI) engines in order to reduce carbon dioxide emission and conserve energy in an effort to prevent global warming. However, a major obstacle to improving thermal efficiency by raising the compression ratio of SI engine is the easily occurrence of engine knocking. The result of studies done by numerous researchers have shown that knocking is an abnormal combustion in which the unburned gas in the end zone of the combustion chamber autoignites. However, the combustion reaction mechanism from autoignition to the occurrence of knocking is still not fully understood. The study deals with the light absorption and emission behavior in the preflame reaction interval before hot flame reactions.

This study examined the effects of fuel composition and intake pressure on two-stage high temperature heat release characteristics of a Homogeneous Charge Compression Ignition (HCCI) engine. Light emission and absorption spectroscopic measurement techniques were used to investigate the combustion behavior in detail. Chemical kinetic simulations were also conducted to analyze the reaction mechanisms in detail. Blended fuels of dimethyl ether (DME) and methane were used in the experiments. It was found that the use of such fuel blends together with a suitable intake air flow rate corresponding to the total injected heat value gave rise to two-stage heat release behavior of the hot flame, which had the effect of moderating combustion. The results of the spectroscopic measurements and the chemical kinetic simulations revealed that the main reaction of the first stage of the hot flame heat release was one that produced CO from HCHO.

Fatigue strength of steel sheet adhesive joints was investigated. From the results of the fatigue tests, it was obtained that the fatigue strength of the tensile-shear adhesive joints was much higher than that of the T-type tension adhesive joints. Stress distributions on adhesive layer have been analyzed by theoretical analysis method. All of the data obtained by the fatigue tests fell almost on one S/N curve, in spite of the differences of joints type and plate thickness, if the equivalent stress(Mises stress) range of the adhesive layer at the periphery of the end of the jointed part obtained by theoretical analysis was taken as the ordinate of S/N curve.

To get a simple and low cost Stirling engine that would be manufactured and used in any district of the world, a unique atmospheric Stirling engine named NAS-1 is under study at NIHON University. NAS-1 was originally planned to be used for the solar field, so the cylinder head was designed to have a glass head at its top with the concentrated solar beam penetrating the glass. NAS-1 uses a rubber diaphragm for the power piston, and it has proved to be very reliable and successful. It has James Watt's approximate linear motion link mechanisms (Watt link) for the main crank shaft, instead of the usual crossed head to eliminate liquid oil lubrication. This kind of engine has been thought to furnish very simple, low cost and efficient power for future clean energy fields. This engine design is simple, low in cost, and doses not involve problems of high pressure, and does not produce any pollutants whatsoever such as carbonic acid gas, NOx and others' pollution.