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Rollover crashes have continued to be a source of extensive research into determining both vehicle performance, and occupant restraint capabilities. Prior research has utilized various test procedures, including the FMVSS 208 dolly fixture, as a basis for evaluating vehicle and restraint performance. This research, using 2001 Nissan Pathfinder sport utility vehicles (SUVs), was conducted to update the status of passenger vehicle rollover testing, and evaluate dynamic test repeatability with a new test procedure. A series of eight rollover tests was conducted using these SUV vehicles, mounted on a modified FMVSS 208 rollover dolly fixture, with instrumented dummies in both front seat positions. This test protocol involved launching the vehicles horizontally, after snubbing the dolly fixture, and having the leading-side tires contact curbing for a trip mechanism.

In order to correspond to the exhaust emissions regulations that become severe every year, more advanced engine control becomes necessary. Engine engineers are concerned about the Hydrocarbons (HCs) that flow through the air-intake ports and that are difficult to precisely control. The main sources of the HCs are, the canister purge, PCV, back-flow gas through the intake valves, and Air / Fuel ratio (A/F) may be aggravated when they flow into the combustion chambers. The influences HCs give on the A/F may also grow even greater, which is due to the increasingly stringent EVAP emission regulations, by more effective ventilation in the crankcase, and also by the growth of the VVT-operated angle and timing, respectively. In order to control the A/F more correctly, it is important to estimate the amount of HCs that are difficult to manage, and seek for suitable controls over fuel injection and so on.

A new multiple dc-inputs direct electric-power converter (D-EPC) has been developed. It is placed between multiple dc power sources and an ac motor, eliminating the need for a dc/dc converter generally used in conventional converter/inverter systems. The D-PEC can improve the efficiency of the motor drive system with a more compact size. Its power distribution control is carried out by allotting voltage ratios to each of two different dc power sources on a time average basis. A new pulse-width-modulation (PWM) generation technique to drive switching devices in the D-EPC has also been developed. Tests have verified that the three-phase ac motor can be operated by controlling the power distribution between the two power sources.

A robotic driver has been designed on the basis of an analysis of a human driver's action in following a given driving schedule. The self-learning algorithm enables the robot to learn the vehicle characteristics without human intervention. Based on learned relationships, the robotic driver can determine an appropriate accelerator position and execute other operations through sophisticated calculations using the future scheduled vehicle speed and vehicle characteristics data. Compensation is also provided to minimize vehicle speed error. The robotic driver can reproduce the same types of exhaust emission and fuel economy data obtained with human drivers with good repeatability. It doesn't require long preparation time. Thereby making it possible to reduce experimentation work in the vehicle development process while providing good accuracy and reliability.

The thermal environment in the automotive engine compartment is expected to become increasingly severe in the years ahead owing to the installation of a large-size manifold catalyst to reduce exhaust emissions, among other factors. This will make it even more important to analyze the engine compartment layout in terms of heat flow considerations at the design conceptualization stage of a new vehicle. In this research, a flow analysis program called DRAG4D was applied to find the flow velocity distribution and ambient air temperature distribution in the engine compartment during driving, idling and after the engine was turned off. This original program developed at Nissan takes into account the effects of the energy balance and buoyancy, and provides a practical level of prediction accuracy. The time required to create an analytical model and perform the computations has been shortened by using an automatic grid generation function, based on a solid model, and experimental equations.

Brake judder caused by uneven heat spots on brake disc surfaces is a major issue in improving vehicle quality. This is especially true for rumble that occurs during high-speed braking. In order to determine the excitation mechanism of brake judder, it is necessary to measure the dynamic brake disc geometry and temperature distribution during actual operation on the road. A noncontact sensor system, suitable for a high temperature environment, was used to monitor these parameters, making it possible to visualize heat spots transiently. The data obtained revealed the influence of pad and disc parameters on heat spot formation.

The mechanism causing the micro slip characteristic of a metal CVT belt during torque transmission was analyzed, focusing on the gap distribution between the elements. It was hypothesized that gaps between the elements cause slip to occur between the elements and the pulleys when the belt is squeezed between the two halves of the pulleys, and the slip ratio was calculated theoretically on that assumption. The μ-v (friction coefficient versus sliding velocity) characteristic between the elements and the pulleys was measured and the results were used in calculating the slip ratio. As a result, a simulation procedure was developed for predicting the slip-limit torque of the belt on the basis of calculations. The slip ratio found by simulation and the calculated slip-limit torque showed good quantitative agreement with the experimental data, thereby confirming the validity of the simulation procedure.

People often feel discomfort when entering or exiting a vehicle because of a static electric shock. In the electronics industry, ionizers have been developed to prevent electrostatic discharges and contamination sticking around or on circuit components. Ionizers incorporate corona discharge principles to neutralize the static electric field. Using this idea, we developed an in-vehicle system to neutralize the human body charge. To accomplish this, the mechanism by which the human body attains a charge when exiting a vehicle was first defined. That definition was then used to determine the design characteristics of the system.

This paper describes a process to achieve a pre-defined vehicle level interior sound quality target, by a sound engineering cascade to targeted noise and vibration development at the system level. Air-borne and structure-borne contributors to interior sound are identified at the system level using a comprehensive Transfer Path Analysis (TPA) in both the frequency and time domains. For significant contributors, the relative importance of the source system (powertrain) and path system (vehicle) are determined. System level changes are simulated, and their effect on interior sound evaluated using TPA. A set of feasible changes is identified that, when combined, achieves the vehicle level interior sound quality target. This set of changes defines system level targets for noise and vibration development, cascaded from the vehicle level target.

There has been a growing need in recent years to further improve vehicle fuel efficiency and reduce CO2 emissions. JATCO began mass production of a transmission for rear-wheel-drive (RWD) hybrid vehicle with Nissan in 2010, which was followed by the development of a front-wheel-drive (FWD) hybrid system (JATCO CVT8 HYBRID) for use on a midsize SUV in the U.S. market. While various types of hybrid systems have been proposed, the FWD system adopts a one-motor two-clutch parallel hybrid topology which is also used on the RWD hybrid. This high-efficiency system incorporates a clutch for decoupling the transmission of power between the engine and the motor. The hybrid system was substantially downsized from that used on the RWD vehicle in order to mount it on the FWD vehicle. This paper describes various seal technologies developed for housing the dry multi-plate clutch inside the motor, which was a key packaging technology for achieving the FWD hybrid system.

An electronically controlled closed-loop carburetor system has been developed for production application in Datsun car models. Providing a means of complying with Japanese Emission Standards, this design features the electronic control of carburetor supplied fuel with significantly improved emission performance and fuel economy. Technological advances include the noteworthy compensation of oxygen sensor output variations and improved transient emission.

On board multiplexing communication system is regarded as a necessary technology for the future of electronic system in automobiles. Many companies are developing multiplexing systems and the ISO and SAE are active in establishing standards for communication protocols. The proposed communication protocol specifications have different specifications. Consequently, no compatible evaluation standards existed, and it was difficult to compare one protocol to another. Therefore, to assist the standardization activities of the IS0 and SAE, we have developed an evaluation method for distributed multiplexed communication systems and evaluated each of the proposed protocols using this method. These evaluations were performed from the point of view of the future users of these systems. In this paper we present the results of the experiments on distributed multiplexed communication systems each of which consists of communication IC and the proposed physical layer.

Eliminating squeal noise generated during braking is an important task for the improvement of vehicle passengers' comfort. Considerable amount of research and development works have been done on the problem to date. In this study, we focused on the analyses of friction self-excited vibration and brake part resonance during high frequency brake squeal. Friction self-excited vibration is caused by the dry friction between pads and rotor, and occurs as a function of their relative sliding velocities. Its vibration frequency can be calculated in relation to the mass and stiffness of the pad sliding surface. Frequency responses of the brake assembly were measured and the vibration modes of the pad, disc and caliper during squeal were identified through modal analysis. Further study led to the development of a computer simulation method for analyzing the vibration modes of brake parts. Analytical results obtained using the method agreed well with the corresponding experimental data.

Flow velocity distributions in the passenger compartment were measured from visualized images of particle flow paths obtained with a full-scale model. The flow paths were visualized using an approach that combined a particle tracing method with a pulse-laser light technique. Air was used as the fluid medium with the full-scale passenger compartment model and water was used as the fluid medium with a one-fourth scale model. A comparison of the results obtained with the two models confirmed that there was good agreement between the flow velocity distributions. Using the full-scale model, measurements were also made of the flow velocity distributions when two dummies were placed in the front-seats.

Vehicle stability after releasing the accelerator during limit cornering (from now on “Tuck-in”) is the behavior that the turning radius of a vehicle gets smaller after releasing the accelerator. This paper presents that the main factors of yaw moment variation by releasing the accelerator are the change of lateral forces due to longitudinal transfer of normal loads, lateral shift of vehicle center of gravity due to vehicle roll and tire lateral deflection, and the change of lateral forces due to deceleration. It also shows that roll stiffness distribution and longitudinal acceleration have an influence through the formulation of turning radius ratio.

Toyota participated in Formula One1 (F1) Racing from 2002 to 2009. As a result of the downturn in the world economy, various engine developments within F1 were restricted in order to reduce the cost of competing in F1. The limit on the maximum number of engines allowed has decreased year by year. Toyota focused on the engine performance deterioration due to the combustion chamber deposits. In 2009, Toyota was successful in reducing around 40% of the deterioration by making combustion chamber cleaner in cooperation with ExxonMobil. This contributed to good result of 2009 F1 season for Toyota, including two second place finishes.

In recent years, the slip lock-up mechanism has been adopted widely, because of its fuel efficiency and its ability to improve NVH. This necessitates that the automatic transmission fluid (ATF) used in automatic transmissions with slip lock-up clutches requires anti-shudder performance characteristics. The test methods used to evaluate the anti-shudder performance of an ATF can be classified roughly into two types. One is specified to measure whether a μ-V slope of the ATF is positive or negative, the other is the evaluation of the shudder occurrence in the practical vehicle. The former are μ-V property tests from MERCON® V, ATF+4®, and JASO M349-98, the latter is the vehicle test from DEXRON®-III. Additionally, in the evaluation of the μ-V property, there are two tests using the modified SAE No.2 friction machine and the modified low velocity friction apparatus (LVFA).

Evaluations of dummy injury readings obtained in regulatory crash tests and new car assessment program tests provide indices for the development of crash safety performance in the process of developing new vehicles. Based on these indices, vehicle body structures and occupant restraint systems are designed to meet the required occupant injury criteria. There are many types of regulatory tests and new car assessment program tests that are conducted to evaluate vehicle safety performance in side impacts. Factoring all of the multiple test configurations into the development of new vehicles requires advanced design capabilities based on a good understanding of the mechanisms producing dummy injury readings. In recent years, advances in computer-aided engineering (CAE) tools and computer processing power have made it possible to run simulations of occupant restraint systems such as side airbags and seatbelts.

The recent growth of available computational resources has enabled the automotive industry to utilize unsteady Computational Fluid Dynamics (CFD) for their product development on a regular basis. Over the past years, it has been confirmed that unsteady CFD can accurately simulate the transient flow field around complex geometries. Concerning the aerodynamic properties of road vehicles, the detailed analysis of the transient flow field can help to improve the driving stability. Until now, however, there haven’t been many investigations that successfully identified a specific transient phenomenon from a simulated flow field corresponding to driving stability. This is because the unsteady flow field around a vehicle consists of various time and length scales and is therefore too complex to be analyzed with the same strategies as for steady state results.

The progress of computer technology and CAE methodology makes it possible to simulate dummy injury readings in vehicle crash simulations. Dummy neck injuries are generally more difficult to simulate than injuries to other regions such as the head or chest. Accordingly, improving the accuracy of dummy neck injury data is a major concern in frontal occupant safety simulations. This paper describes the use of an advanced airbag modeling methodology to improve the accuracy of dummy neck injury readings. First, the following items incorporated in the advanced airbag model are explained. (1) The Finite Point Method (FPM) is used to simulate the flow of gas. (2) A folding model is applied to simulate the folded condition. (3) The fabric material properties used in the simulation take into account anisotropy in the fiber directions and the nonlinear, hysteresis characteristics of stiffness.