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This study proposes an impact-triggered automatic braking system as a potential safety improvement based on the characteristics of the Multiple Impact Crashes (MICs). The system activates with a signal of airbag deployment in a collision to reduce the vehicle speed in the subsequent collisions. The effectiveness was estimated by an in-depth review of the National Automotive Sampling System-Crashworthiness Data System (NASS-CDS). The cases were extracted on the basis of the 3-point lap and shoulder belted occupants, incurring Maximum Abbreviated Injury Scale level 3 to 6 injuries (MAIS 3+), in the crashes occurred from 2004 to 2006, without vehicle rollover or occupant ejection, where the involved vehicles were 2000 and newer model year cars and light trucks.

A method including Multi-Body Dynamics (MBD) and fatigue assessment process with modal approach was developed to predict Light Commercial Van (LCV) Rear French Doors open/close durability performance during early design stage to improve test detect ability. The nonlinear properties of joints, such as those on bolted housings or spot welds sheets and hem flange areas, can substantially influence the local and global results of a dynamic simulation. The Modal approach considers joint contact, by way of Joint Interface Modes (JIMs) by using Contact Subroutine (MAMBA) to co-simulate with MBD software to improve result quality. One of the main challenges is measuring the dynamic stiffness for the weather strip. A novel test method was used to measure the weather strip dynamic stiffness by conducting an “in-situ” test. For CAE simulation results, positive feedback was received from design and test engineers.

While airbags are effective safety devices for reducing occupant injury level, front Out-of-Position (OOP) passengers can be injured by airbag deployment, for example, when a passenger's head is on the instrument panel surface at the time of the collision. Consequently, FMVSS 208 prescribes In-Position and OOP occupant safety performance, and vehicle manufacturers are continuing to develop optimal restraint systems for reducing injuries under both In-Position and OOP conditions. In this study, a numerical simulation method for OOP front passenger injuries in frontal crashes is presented by using accurate finite element (FE) models of the airbag and the cockpit module. The main characteristics of the airbag model are: (i) the Finite Point Method is employed to simulate the flow of gas; (ii) the initial airbag shape is represented by a folding model; (iii) nonlinear anisotropic material properties of the airbag fabric are identified considering the fiber directions and hysteresis.