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A numerical study on sunroof noise reduction is carried out. One of the strategies to suppress the noise is to break down the strong vortices impinging upon the trailing edge of the sunroof into smaller eddies. In the current study, a serrated sunroof trailing edge with sinusoidal profiles of wavelengths is investigated for the buffeting noise reduction. A number of combinations of wavelengths and amplitudes of sinusoidal profiles is employed to examine the effects of trailing edge serrations on the noise reduction. A generic vehicle model is used in the study and a straight trailing edge is considered as a baseline. The results indicate that the trailing edge serration has a significant impact on the sound pressure level (SPL) in the vehicle cabin and it can reduce the SPL by up to 10~15 dB for the buffeting frequency.

The impact of cold-start emissions is well known on conventional and hybrid electric vehicles. Plug-in electric vehicles offer a unique challenge in that there are opportunities for prolonged engine-off conditions which can lead to catalyst cooling and elevated emissions on engine re-start. This research investigates the development and validation of a system for controlling emissions under these conditions, with an emphasis on a catalytic converter model used for design and analysis. The model is a one-dimensional, lumped-parameter model of a three-way catalytic converter developed in Matlab/Simulink. The catalyst is divided into discrete, axial elements and each discrete element contains states for the temperatures of the gas, substrate, and can wall. Heat transfer mechanisms are modeled from physics-based equations.

In a conventional passenger vehicle, the AC system is the largest ancillary load. This paper proposes a novel control strategy to reduce the energy consumption of the air conditioning system of a conventional passenger car. The problem of reducing the parasitic load of the AC system is first approached as a multi-objective optimization problem. Starting from a validated control-oriented model of an automotive AC system, an optimization problem is formalized to achieve the best possible fuel economy over a regulatory driving cycle, while guaranteeing the passenger comfort in terms of cabin temperature and reduce the wear of the components. To complete the formulation of the problem, a set of constraints on the pressure in the heat exchanger are defined to guarantee the safe operation of the system. The Dynamic Programming (DP), a numerical optimization technique, is then used to obtain the optimal solution in form of a control sequence over a prescribed driving cycle.

As the technology in autonomous vehicle and smart city infrastructure is developing fast, the idea of smart city and automated driving has become a present and near future reality. Both Highway Chauffeur and low speed shuttle applications are tested recently in different research to test the feasibility of autonomous vehicles and automated driving. Based on examples available in the literature and the past experience of the authors, this paper proposes the use of a unified computing, sensing, communication and actuation architecture for connected and automated driving. It is postulated that this unified architecture will also lead to a scalable and replicable approach. Two vehicles representing a passenger car and a small electric shuttle for smart mobility in a smart city are chosen as the two examples for demonstrating scalability and replicability.

This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).

The vibration isolation effectiveness of powertrain mount configurations is examined for electric vehicle application by considering the effect introduced by internal mount resonances. Unlike internal combustion engines where mounts are typically designed only for static support and low frequency dynamics, electric motors have higher excitation frequencies in a range where mount resonances often occur. The problem is first analytically formulated by considering a simple 3-dimensional powertrain system, and the vibration isolation effectiveness significantly deteriorates at the mount resonance(s). It is shown that by modifying the mount shape, the mount resonance(s) can be shifted while maintaining the same static rate, tuning the frequency away from any engine excitation or natural frequencies. Further, internal mount resonances are utilized to improve vibration isolation over a narrow frequency range, using non-identical mounts to split mount resonance peaks.

Electric transportation has the potential of mitigating CO2 emissions and reduce fuel needs. One of the challenges for the growth of this industry is limited range and efficiency of the vehicles associated with battery storage systems and electric drive technology. High voltage systems are expected to increase efficiency and then vehicle mileage, however this increases the severity of the fault conditions, especially in case of short circuit. Melting fuse is commonly used for the purpose of protection in electrified vehicles, while it is effective and reliable, there are several shortcomings such as lack of precision, effect of ambient temperature, bulky, interruption time depending on the fault condition etc. Additionally, the on-board DC power distribution system (PDS) is characterized by low impedance, in this environment fuses are not able to limit the fault current leading to damage of electronics and hazard for the battery pack.

Due to the lack of biofidelity seen in GHBMC M50-O in rear-facing impact simulations involving interaction with the seat back in an OEM seat, it is important to explore how the boundary conditions might be affecting the biofidelity and potentially formulate methods to improve biofidelity of different occupant models in the future while also maintaining seat validity. This study investigated the influence of one such boundary condition, which is the seat back foam material properties, on the thorax and pelvis kinematics and injury outcomes of the GHBMC 50th M50-O model in a high-speed rear-facing frontal impact scenario, which involves severe occupant loading of the seat back. Two different seat back foam materials were used – a stiff foam with high densification and a soft foam with low densification. The peak magnitudes of the T-spine resultant accelerations of the GHBMC M50-O increased with the use of soft foam as compared to stiff foam.

In recent years, many motorsports have been developing competitions based on electric vehicles. The demanding performance requires the battery pack to have the perfect balance between energy, power, and weight. This research paper presents a systematic methodology for the initial design of the battery pack (size and cell chemistry) by statistically analyzing the characteristics of the mission profile. The power profile for the battery pack of a motorsport vehicle can be estimated by considering the duty cycle of a racing car using the technical and sporting regulations and vehicle parameters. In this paper, many statistical metrics correlated to this power profile have been defined and analyzed (such as the max, mean, and standard deviation of the power profile, the total energy consumed, and the expected heat generation). These metrics have been used to estimate the cell energy and power density requirement and the pack sizing considering the weight constraints.

Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.

Many vehicles allow consumers to adapt the vehicle environment to their families’ needs by folding or removing one or more rear row seats. It is currently unclear how different seat configurations affect child restraint systems (CRS) installed in adjacent seats. The objective is to quantify CRS performance in far-side impacts when the seating position adjacent to the CRS is in its normal upright position, folded in half, or removed. Twelve tests were conducted. Second row seats from a recent model year minivan were obtained, including full size captain’s chairs from the outboard positions and narrow seats from the center position. Rear-facing (RF) and forward-facing (FF) CRS were installed one at a time in either the outboard or center position. The seating position adjacent to the CRS was set in either the standard upright position, folded in half, or removed. Far-side impacts were conducted at 10° anterior of pure lateral at 24.8 ± 0.2 g. The Q3s ATD was used for all tests.

Batteries are useful in Fuel Cell Hybrid Electric Vehicles (FCHEV) to fulfill transient demands and for regenerative braking. Efficient energy management strategies paired with optimal powertrain design further improves the efficiency. In this paper, a new methodology to simultaneously size the propulsive elements and optimize the power-split strategy of a Range Extended Battery Electric Vehicle (REBEV), using a Polymer Electron Membrane Fuel Cell (PEMFC), is proposed and preliminary studies on the effects of the driving mission profile and the auxiliary power loads on the sizing and optimal performance of the powertrain design are carried out. Dynamic Programming is used to compute the optimal energy management strategy for a given driving mission profile, providing a global optimal solution.

Electronic stability control (ESC) has been an essential part of road vehicle safety for almost three decades. In April of 2007, the United States federal government issued a regulation to test the validity of ESC in development vehicles, and the regulation is called Federal Motor Vehicle Safety Standards (FMVSS) 126 in North America (NA), and an equivalent test in other countries outside of NA called ECE13-H (Economic Commission for Europe). While these standards have been used to certify ESC in development passenger cars for over a decade, this has not yet been scrutinized for the application of autonomous vehicles. Autonomous cars have sensors and control systems which can be used to improve ESC, where commercial standard vehicles do not.

The availability of DC Fast Charging Stations (DCFCs) is considered a fundamental step for the widespread adoption of electric vehicles (EVs). To mitigate the impact of high-power charging events on the grid, DCFCs are often equipped with stationary energy storage and renewable energy resources. In literature, many methods have been proposed to design, control, and optimize the performance of multi-sources DCFCs. Many of the research contributions use the averaged EV charging power consumption as input, not the real-time event-based power request. This paper aims at comparing the effects of average-based and event-based EV charging power profiles on the design and control of multi-sources DCFCs. An algorithm that generates event-based EV charging power profiles has been developed based on the data from the California Energy Commission (CEC) report and NREL's EVI-Pro I tool.

Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.

The definition of the energy management strategy for a hybrid electric vehicle is a key element to ensure maximum energy efficiency. The ability to optimally manage the on-board energy sources, i.e., fuel and electricity, greatly affects the final energy consumption of hybrid powertrains. In the case of plug-in series-hybrid architectures, such as Range-Extender Electric Vehicles (REEVs), fuel efficiency optimization alone can result in a stressful operation of the range-extender engine with an excessively high number of start/stops. Nonetheless, reducing the number of start/stops can lead to long periods in which the engine is off, resulting in the after-treatment system temperature to drop and higher emissions to be produced at the next engine start.

Battery packs used in electrified automotive powertrains support heavy electrical loads resulting in significant heat generation within them. Cooling systems are used to regulate the battery pack temperatures, helping to slow down battery aging. Vehicle-level energy consumption simulations serve as a first step for determining the specifications of a battery cooling system based on the duty cycle and interactions with the rest of the powertrain. This paper presents the development of a battery model that takes into account the energy impact of heating in the battery and demonstrates its use in a vehicle-level energy consumption simulator to set the specifications of a suitable cooling system for a vehicle application. The vehicle application used in this paper is a Class 6 Pickup and Delivery commercial vehicle with a Range-Extended Electric Vehicle (REEV) powertrain configuration.

The objective is to determine whether responses and injury risks for pediatric occupants in child restraint systems (CRS) are affected by vehicle seat cushion stiffness and fore/aft cushion length. Eighteen sled tests were conducted using the Federal Motor Vehicles Safety Standard (FMVSS) 213 frontal pulse (48 km/h). Seats from a recent model year vehicle were customized by the manufacturer with three different levels of cushion stiffness: compliant, mid-range, and stiff. Each stiffness level was quantified using ASTM D 3574-08 and all were within the realistic range of modern production seats. The usable length of each seat cushion was manipulated using foam spacers provided by the manufacturer. Two different seat lengths were examined: short (34.0 cm) and long (43.5 cm).