Search Results

A computation tool for hydroforming prediction using an inverse approach (IA) has been developed. This approach is based on the method proposed by Guo et al. [1], however it has been extended to tube hydroforming problems in which the initial shape is not flat but is a round tube subject to internal pressure and axial feeds [2]. Although the inverse method tool is a stand-alone code, it has been linked to the Marc code for meshing purposes and visualization of results. In this paper, a finite element analysis of an extruded AA 6061-T4 tube submitted to free hydroforming conditions is carried out using the IA code. The results are in good agreement with those obtained by an incremental approach. However, the computational time in the inverse procedure is much less than that in the incremental method.

As the technology in autonomous vehicle and smart city infrastructure is developing fast, the idea of smart city and automated driving has become a present and near future reality. Both Highway Chauffeur and low speed shuttle applications are tested recently in different research to test the feasibility of autonomous vehicles and automated driving. Based on examples available in the literature and the past experience of the authors, this paper proposes the use of a unified computing, sensing, communication and actuation architecture for connected and automated driving. It is postulated that this unified architecture will also lead to a scalable and replicable approach. Two vehicles representing a passenger car and a small electric shuttle for smart mobility in a smart city are chosen as the two examples for demonstrating scalability and replicability.

This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).

For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.

Topology optimization is a branch of structural optimization which solves an optimal material distribution problem. The resulting structural topology, for a given set of boundary conditions and constraints, has an optimal performance (e.g. minimum compliance). Conventional 3D topology optimization algorithms achieve quality optimized results; however, it is an extremely computationally intensive task which is, in general, impractical and computationally unachievable for real-world structural optimal design processes. Therefore, the current development of rapid topology optimization technology is experiencing a major drawback. To address the issues, a new approach is presented to utilize the powerful abilities of large deep learning models to replicate this design process for 3D structures. Adversarial models, primarily Wasserstein Generative Adversarial Networks (WGAN), are constructed which consist of 2 deep convolutional neural networks (CNN) namely, a discriminator and a generator.

In the last decade, the use of Driver-in-the-Loop (DiL) simulators has significantly increased in research, product development, and motorsports. To be used as a verification tool in research, simulators must show a level of correlation with real-world driving for the chosen use case. This study aims to assess the validity of a low-cost, limited travel Vehicle Dynamics Driver-in-Loop (VDDiL) simulator by comparing on-road and simulated driving data using a statistical evaluation of longitudinal and lateral metrics. The process determines if the simulator is appropriate for verifying control strategies and optimization algorithms for longitudinal vehicle dynamics and evaluates consistency in the chosen metrics. A validation process explaining the experiments, choice of metrics, and analysis tools used to perform a validation study from the perspective of the longitudinal vehicle model is shown in this study.

The design and development of new biologically inspired technologies based on intelligent materials that are capable of sensing the levels of target biomolecules and, if needed, trigger appropriate countermeasures to regulate biological processes and rhythms of the astronauts is being undertaken in our laboratories. This is accomplished by coupling biologically inspired sensors that monitor the levels of the target biomolecules with intelligent polymeric materials that can regulate the release of a countermeasure. The technology developed here integrates sensors and artificial muscle material into a self-regulating device that can perform with minimal crew intervention. Further, it takes advantage of microfabrication technology to construct lightweight and robust responsive delivery systems. These “intelligent” devices address the need for the control and regulation of biological processes and rhythms under spaceflight conditions.

Recently, several studies conducted by automotive industry revealed the tremendous advantages of Advanced High Strength Steels (AHSS). TRansformation Induced Plasticity (TRIP) steel is one of the typical representative of AHSS. This kind of materials exhibits high strength as well as high formability. Analyzing the crack behaviour in TRIP steels is a challenging task due to the microstructure level inhomogeneities between the different phases (ferrite, bainite, austenite, martensite) that constitute these materials. This paper aims at investigating the fracture resistance of TRIP steels. For this purpose, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. Uniaxial tensile tests on TRIP 800 sheet notched specimens were also conducted and tensile properties and R-curves (Resistance curves) were determined.

Battery packs used in automotive application experience high-power demands, fast charging, and varied operating conditions, resulting in temperature imbalances that hasten degradation, reduce cycle life, and pose safety risks. The development of proper simulation tools capable of capturing both the cell electrical and thermal response including, predicting the cell’s temperature rise and distribution, is critical to design efficient and reliable battery packs. This paper presents a co-simulation model framework capable of predicting voltage, 2-D heat generation and temperature distribution throughout a cell. To capture the terminal voltage and 2-D heat generation across the cell, the simulation framework employs a high-fidelity electrical model paired with a charge balance model based on the Poisson equation. The 2-D volumetric heat generation provided by the charge balance model is used to predict the temperature distribution across the cell surface using CFD software.

This paper is the second in the series of documents designed to record the progress of a series of SAE documents - SAE J2836™, J2847, J2931, & J2953 - within the Plug-In Electric Vehicle (PEV) Communication Task Force. This follows the initial paper number 2010-01-0837, and continues with the test and modeling of the various PLC types for utility programs described in J2836/1™ & J2847/1. This also extends the communication to an off-board charger, described in J2836/2™ & J2847/2 and includes reverse energy flow described in J2836/3™ and J2847/3. The initial versions of J2836/1™ and J2847/1 were published early 2010. J2847/1 has now been re-opened to include updates from comments from the National Institute of Standards Technology (NIST) Smart Grid Interoperability Panel (SGIP), Smart Grid Architectural Committee (SGAC) and Cyber Security Working Group committee (SCWG).

RESULTS of tests performed on a modified type F-4 CFR engine show that precombustion reactions in both the fired and motored engine gave the same carbonyl products. The maximum specific yields of these carbonyls were similar for a given fuel compressed with comparable pressure-time-temperature histories in both motored- and fired-engine tests. As the motored engine seems to duplicate precombustion reactions occurring in a fired engine under normal operating conditions, the authors of this paper conclude that the motored engine, offering ease of control and sampling, is a convenient and valid tool for combustion research.

Intersections have a high risk of vehicle-to-vehicle conflicts because of the overlapping traffic flow from multiple roads. To understand the factors contributing to the crashes, this study examines the common characteristics in intersection-related crash and near- crash events, such as the existence of traffic control devices, the driver at fault, and occurrence of visual obstructions. The descriptive data of the crash and near-crash events recorded in the Second Strategic Highway Research Program Naturalistic Driving Study (SHRP 2 NDS) database is used in categorization and statistical analysis in this study. First, the events are divided into seven categories based on trajectories of the conflicting vehicles. The categorization provides the basis for in-depth analysis of crash-contributing factors in specific confliction patterns. Subsequently, descriptive statistics are used to portray each of the categories.

Testing any new safety technology of Autonomous Vehicles (AV) and Advanced Driver Assistance Systems (ADAS) requires simulation-based validation and verification. The specific scenarios used for testing, outline incidences of accidents or near-miss events. In order to simulate these scenarios, specific values for all the above parameters are required including the ego vehicle model. The ‘criticality’ of a scenario is defined in terms of the difficulty level of the safety maneuver. A scenario could be over-critical, critical, or under-critical. In over-critical scenarios, it is impossible to avoid a crash whereas, for under-critical scenarios, no action may be required to avoid a crash. The criticality of the scenario depends on various parameters e.g. speeds, distances, road/tire parameters, etc. In this paper, we propose a definition of criticality metric and identify the parameters such that a scenario becomes critical.

The connectivity between vehicles, infrastructure, and other traffic participants brings a new dimension to automotive safety applications. Soon all the newly produced cars will have Vehicle to Everything (V2X) communication modems alongside the existing Advanced Driver Assistant Systems (ADAS). It is essential to identify the different sensor measurements for the same targets (Data Association) to use connectivity reliably as a safety feature alongside the standard ADAS functionality. Considering the camera is the most common sensor available for ADAS systems, in this paper, we present an experimental implementation of a Mahalanobis distance-based data association algorithm between the camera and the Vehicle to Vehicle (V2V) communication sensors. The implemented algorithm has low computational complexity and the capability of running in real-time. One can use the presented algorithm for sensor fusion algorithms or higher-level decision-making applications in ADAS modules.

This paper presents two methods of characterizing and describing the formability of tailor welded blanks (TWB). The first method involves using miniature tensile specimens, extracted from TWB weld material, to quantify mechanical properties and material imperfection within TWB welds. This technique combines statistical methods of describing material imperfection together with conventional M-K method modeling techniques to determine safe forming limit diagrams for weld material. The second method involves the use of an extended M-K method modeling technique, which places multiple material thickness and material imperfections inside one overall model of TWB performance. These methods of describing TWB formability and their application to specific aluminum TWB populations are described.

In recent years, many motorsports have been developing competitions based on electric vehicles. The demanding performance requires the battery pack to have the perfect balance between energy, power, and weight. This research paper presents a systematic methodology for the initial design of the battery pack (size and cell chemistry) by statistically analyzing the characteristics of the mission profile. The power profile for the battery pack of a motorsport vehicle can be estimated by considering the duty cycle of a racing car using the technical and sporting regulations and vehicle parameters. In this paper, many statistical metrics correlated to this power profile have been defined and analyzed (such as the max, mean, and standard deviation of the power profile, the total energy consumed, and the expected heat generation). These metrics have been used to estimate the cell energy and power density requirement and the pack sizing considering the weight constraints.

DC-fast charge (DCFC) may be amenable for widespread EV adoption. However, there are potential challenges associated with implementation and operation of the DCFC infrastructures. The integration of energy storage systems can limit the scale of grid installation required for DCFC and enable more efficient grid energy usage. In addition, second-life batteries (SLBs) can find application in DCFC, significantly reducing installation cost when compared to solutions based on new battery packs. However, both system architecture and control strategy require optimization to ensure an optimal use of SLBs, including degradation and thermal aspects. This study proposes an application of automotive SLBs for DCFC stations where high power grid connection is not available or feasible. Several SLBs are connected to the grid by means of low power chargers (e.g. L2 charging station), and a DC/DC converter controls the power to the EV power dispenser.

The EcoCAR 2: Plugging into the Future team at the Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 50 miles of all-electric range. The vehicle features a 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 75 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This report details the rigorous design process followed by the Ohio State team during Year 1 of the competition. The design process includes identifying the team customer's needs and wants, selecting an overall vehicle architecture and completing detailed design work on the mechanical, electrical and control systems. This effort was made possible through support from the U.S.

To improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD), the National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) ATD. The LODC head is a redesigned HIII-10C head with mass properties and modified skin material required to match pediatric biomechanical impact response targets from the literature. A dynamic, nonlinear finite element (FE) model of the LODC head has been developed using the mesh generating tool Hypermesh based on the three-dimensional CAD model. The material data, contact definitions, and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The aluminum head skull is stiff relative to head flesh material and was thus modeled as a rigid material. For the actual LODC, the head flesh is form fit onto the skull and held in place through contact friction.

The National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) Anthropomorphic Test Device (ATD) to improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) ATD. The improvements of the LODC over the HIII-10C include changes in sub-assemblies such as the head and neck, where the LODC head is a redesigned HIII-10C head with pediatric mass properties and the neck has a modified atlanto-occipital joint to replicate observations made from human specimens. The current study focuses on developing a dynamic, nonlinear finite element (FE) model of the LODC ATD head and neck complex. The FE mesh is generated using HyperMesh based on the three-dimensional CAD model. The material data, contact definitions and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The initial and boundary conditions are defined to replicate the neck flexion experimental tests.