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In this work a detailed model to simulate the transient behavior of catalytic converters is presented. The model is able to predict the unsteady and reacting flows in the exhaust ducts, by solving the system of conservation equations of mass, momentum, energy and transport of reacting chemical species. The en-gine and the intake system have not been included in the simulation, imposing the measured values of mass flow, gas temperature and chemical composition as a boundary condition at the inlet of the exhaust system. A detailed analysis of the diffusion stage triggering is proposed along with simplifications of the physics, finalized to the reduction of the calculation time. Submodels for water condensation and its following evaporation on the monolith surface have been taken into account as well as oxygen storage promoted by ceria oxides.

Nowadays quasi-3D approaches are included in many commercial and research 1D numerical codes, in order to increase their simulation accuracy in presence of complex shape 3D volumes, e.g. plenums and silencers. In particular, these are regarded as valuable approaches for application during the design phase of an engine, for their capability of predicting non-planar waves motion and, on the other hand, for their low requirements in terms of computational runtime. However, the generation of a high-quality quasi-3D computational grid is not always straightforward, especially in case of complex elements, and can be a time-consuming operation, making the quasi-3D tool a less attractive option. In this work, a quasi-3D module has been implemented on the basis of the open-source CFD code OpenFOAM and coupled with the 1D code GASDYN.

Modeling plume interaction and collapse for direct-injection gasoline sprays is important because of its impact on fuel-air mixing and engine performance. Nevertheless, the aerodynamic interaction between plumes and the complicated two-phase coupling of the evaporating spray has shown to be notoriously difficult to predict. With the availability of high-speed (100 kHz) Particle Image Velocimetry (PIV) experimental data, we compare velocity field predictions between plumes to observe the full temporal evolution leading up to plume merging and complete spray collapse. The target “Spray G” operating conditions of the Engine Combustion Network (ECN) is the focus of the work, including parametric variations in ambient gas temperature. We apply both LES and RANS spray models in different CFD platforms, outlining features of the spray that are most critical to model in order to predict the correct aerodynamics and fuel-air mixing.

This work presents a comprehensive numerical model for ice accretion and Ice Protection System (IPS) simulation over a 2D component, such as an airfoil. The model is based on the Myers model for ice accretion and extended to include the possibility of a heated substratum. Six different icing conditions that can occur during in-flight ice accretion with an Electro-Thermal Ice Protection System (ETIPS) activated are identified. Each condition presents one or more layers with a different water phase. Depending on the heat fluxes, there could be only liquid water, ice, or a combination of both on the substratum. The possible layers are the ice layer on the substratum, the running liquid film over ice or substratum, and the static liquid film between ice and substratum caused by ice melting. The last layer, which is always present, is the substratum. The physical model that describes the evolution of these layers is based on the Stefan problem. For each layer, one heat equation is solved.

The paper illustrates and validates a novel predictive combustion model for the estimation of performances and pollutant production in CI engines. The numerical methodology was developed by the authors for near real-time applications, while aiming at an accurate description of the air mixing process by means of a multi-zone approach of the air-fuel mass. Charge stratification is estimated via a 2D representation of the fuel spray distribution that is numerically derived by an axial one-dimensional control-volume description of the direct injection. The radial coordinate of each control volume is reconstructed a posteriori by means of a local distribution function. Fuel mass clustered in each zone is further split in ‘liquid’, ‘unburnt’ and ‘burnt’ sub-zones, given the local properties of the fuel spray control volumes with respect to space-time location of modelled ignition delay, liquid length, and flame lift-off.

Nowadays a great attention is paid to the level and quality of noise radiated from the tailpipe end of intake and exhaust systems, to control the gas dynamic noise emitted by the engine as well as the characteristics of the cabin interior sound. The muffler geometry can be optimized consequently, to attenuate or remark certain spectral components of the engine noise, according to the result expected. Evidently the design of complex silencing systems is a time-consuming operation, which must be carried out by means of concurrent experimental measurements and numerical simulations. In particular, 1D and multiD linear/non-linear simulation codes can be applied to predict the silencer behavior in the time and frequency domain. This paper describes the development of a 1D-multiD integrated approach for the simulation of complex muffler configurations such as reverse chambers with inlet and outlet pipe extensions and perforated silencers with the addition of sound absorbing material.

The dynamics and evolution of turbulent structures inside an engine-like geometry are investigated by means of Large Eddy Simulation. A simplified configuration consisting of a flat-top cylinder head with a fixed, axis-centered valve and low-speed piston has been simulated by the finite volume CFD code OpenFOAM®; the standard version of the software has been extended to include the compressible WALE subgrid-scale model, models for the generation of synthetic turbulence, some improvements to the mesh motion strategy and algorithms for LES data post-processing. In order to study both the initial transient and the quasi- steady operating conditions, ten complete engine cycles have been simulated. Phase and spatial averages have been performed over cycles three to ten in order to extract first and second moment of velocity; these quantities have then been used to validate the numerical procedure by comparison against experimental data.

The objective of this study is to demonstrate the design and construction of an innovative active gear-shift and clutch for racecars, applied to a Formula Student car, based on the use of DC gear-motors. Racecars require extremely quick gear-shifts and every system to be as light as possible. The proposed solution is designed to reduce energy consumption, weight and improve gear-shift precision compared to traditionally employed electro-hydraulic solutions, although maintaining state of the art performances.

The paper deals with the design and manufacturing of a McPherson suspension arm made from short glass fiber reinforced polyamide (PA66). The design of the arm and the design of the molds have been made jointly. According to Industry 4.0 paradigms, a full digitalization of both the product and process has been performed. Since the mechanical behavior of the suspension arm strongly depends on constraints which are difficult to be modelled, a simpler structure with well-defined mechanical constraints has been developed. By means of such simple structure, the model for the behavior of the material has been validated. Since the suspension arm is a hybrid structure, the associated simple structure is hybrid as well, featuring a metal sheet with over-molded polymer. The issues referring to material flow, material to material contact, weld lines, fatigue strength, high and low temperature behavior, creep, dynamic strength have been investigated on the simple structure.

The 4th Workshop of the Engine Combustion Network (ECN) was held September 5-6, 2015 in Kyoto, Japan. This manuscript presents a summary of the progress in experiments and modeling among ECN contributors leading to a better understanding of soot formation under the ECN “Spray A” configuration and some parametric variants. Relevant published and unpublished work from prior ECN workshops is reviewed. Experiments measuring soot particle size and morphology, soot volume fraction (fv), and transient soot mass have been conducted at various international institutions providing target data for improvements to computational models. Multiple modeling contributions using both the Reynolds Averaged Navier-Stokes (RANS) Equations approach and the Large-Eddy Simulation (LES) approach have been submitted. Among these, various chemical mechanisms, soot models, and turbulence-chemistry interaction (TCI) methodologies have been considered.

This paper provides a review on state-of-art modern cooling systems employed for thermal cooling of electric motors for vehicle applications. In recent years, the pursue of a more sustainable and ecofriendly mobility has pushed the research towards the development of electric vehicle powertrain systems. Besides the evident advantages of the adoption of electric traction systems in terms of pollution and efficiency, the need of an effective cooling system for the electric machine components gained more and more importance in order to maintain high efficiency and ensure high durability. In fact, it is known that high temperatures can be harmful for the electric motor: besides the evident damages for mechanical parts, the influence on the permanent magnet properties is not negligible [1] [2]. In this fast-evolving environment, different solutions for the thermal problem have been researched and adopted, each one with its own pros and cons.

As the technology in autonomous vehicle and smart city infrastructure is developing fast, the idea of smart city and automated driving has become a present and near future reality. Both Highway Chauffeur and low speed shuttle applications are tested recently in different research to test the feasibility of autonomous vehicles and automated driving. Based on examples available in the literature and the past experience of the authors, this paper proposes the use of a unified computing, sensing, communication and actuation architecture for connected and automated driving. It is postulated that this unified architecture will also lead to a scalable and replicable approach. Two vehicles representing a passenger car and a small electric shuttle for smart mobility in a smart city are chosen as the two examples for demonstrating scalability and replicability.

This research leverages publicly available crash data to construct safety-critical scenarios focusing primarily on Level 3 Automated Driving Systems (ADS) safety assessment under highway driving conditions. NHTSA’s Crashworthiness Data System (CDS) has a rich dataset of representative crashes sampled from numerous Primary Sampling Units (PSUs) across the country. Each of these datasets includes the storyline, road geometry information, detailed description of actors involved in the crash, weather information, scene diagrams, crash images, and a myriad of other crash-specific details. The methodology adopted aims to generate critical scenarios from real-world driving to complement the existent regulatory tests for the validation of L3 ADS. For this work, a four-step approach was adopted to extract safety-critical scenarios from crash data.

Photogrammetry is widely used in the accident reconstruction community to extract three-dimensional information from photographs. This article extends a prior study conducted by the authors, whereby model accuracy was assessed for a technique that exploited vehicle edges and epipolar line projections to construct 3D vehicle models, by examining 3D roadway and site features. To do so, artificial images were generated using an ideal computer-generated camera within a computer-assisted drawing environment to allow for a known reference model to compare with results produced using photogrammetry. A systematic study was undertaken by modeling the curvature, elevation, and super-elevation of a roadway and associated markings, sidewalks, and buildings, either by relying on discrete points or utilizing epipolar lines. The models were assessed for accuracy, and the sensitivity of the accuracy to camera elevation was considered.

An experimental study of the acoustic characteristics of automotive catalytic converters is presented. The investigation addresses the effects and relative importance of the elements comprising a production catalytic converter assembly including the housing, substrate, mat and seals. Attenuation characteristics are measured for one circular and one oval catalytic converter geometry, each having 400 cell per square inch substrates. For each geometry, experimental results are presented to address the effect of individual components in isolation, and in combination with other assembly components. Additional experiments investigate the significance of acoustic paths around the substrate and through the peripheral wall of the substrate. The experimental results are compared to address the significance of each component on the overall attenuation.

This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).

In the recent years, the interest in heavy-duty engines fueled with Compressed Natural Gas (CNG) is increasing due to the necessity to comply with the stringent CO2 limitation imposed by national and international regulations. Indeed, the reduced number of carbon atoms of the NG molecule allows to reduce the CO2 emissions compared to a conventional fuel. The possibility to produce synthetic methane from renewable energy sources, or bio-methane from agricultural biomass and/or animal waste, contributes to support the switch from conventional liquid fuels to CNG. To drive the engine development and reduce the time-to-market, the employment of numerical analysis is mandatory. This requires a continuous improvement of the simulation models toward real predictive analyses able to reduce the experimental R&D efforts. In this framework, 1D numerical codes are fundamental tools for system design, energy management optimization, and so on.

For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.

The potentialities shown by controlled differentials is making the automotive industry to explore this field. While VDC systems can only guarantee a safe behaviour at limit, a controlled differential can also increase the handling performance. The system derives from a RWD driveline with a semi-active differential, to which has been added a controlled wet clutch that directly connects the engine to the front axle. This device allows to distribute the drive torque between the two axles. It can be easily understood that in this device the torque distribution doesn't depend only from the central clutch action, but also from the engaged gear. Because of this particular layout this system can't work in the whole gear because thermal problems due to kinematical reasons. So the central clutch controller has to consider the gear position too.

The tightening trend of regulations on the levels of admitted pollutant emissions has given a great spur to the research work in the field of combustion and after-treatment devices. Despite the improvements that can be applied to the development of the combustion process, pollutant emissions cannot be reduced to zero; for this reason, the aftertreatment system will become a key component in the path to achieving near-zero emission levels. This study focuses on the numerical analysis and optimization of different metallic substrates, specifically developed for three-way catalyst (TWC) and Diesel oxidation catalyst (DOC) applications, to improve their thermal efficiency by reducing radial thermal losses through the outer mantle. The optimization process relies on computational fluid dynamics (CFD) simulations supported by experimental measurements to validate the numerical models carried out under uncoated conditions, where chemical reactions do not occur.