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Technical Paper

A Computationally Lightweight Dynamic Programming Formulation for Hybrid Electric Vehicles

2022-03-29
2022-01-0671
Predicting the fuel economy capability of hybrid electric vehicle (HEV) powertrains by solving the related optimal control problem has been available for a few decades. Dynamic programming (DP) is one of the most popular techniques implemented to this end. Current research aims at integrating further powertrain modeling criteria that improve the fidelity level of the optimal HEV powertrain control behavior predicted by DP, thus corroborating the reliability of the fuel economy assessment. Dedicated methodologies need further development to avoid the curse of dimensionality which is typically associated to DP when increasing the number of control and state variables considered. This paper aims at considerably reducing the overall computational effort required by DP for HEVs by removing the state term associated to the battery state-of-charge (SOC).
Technical Paper

A Contribution to Engine and Vehicle Performance Prediction

2000-03-06
2000-01-1266
The application of computational methods for the development of the whole engine-vehicle system has been evaluated in this paper, to highlight the potential of computer simulation techniques applied to the analysis of engine-vehicle matching. First, engine performance was simulated using a one-dimensional fluid dynamic code, and predicted data were compared to experimental results, to assess the accuracy of the engine computer model not only as far as gross engine performance parameters are concerned, but also for the prediction of pressure values at several locations inside the engine. The simulation was also extended to the whole engine operating range, including part-load operating conditions. Afterwards, a vehicle simulation code was employed, to predict vehicle performance and fuel consumption.
Technical Paper

A Deep Learning based Virtual Sensor for Vehicle Sideslip Angle Estimation: Experimental Results

2018-04-03
2018-01-1089
Modern vehicles have several active systems on board such as the Electronic Stability Control. Many of these systems require knowledge of vehicle states such as sideslip angle and yaw rate for feedback control. Sideslip angle cannot be measured with the standard sensors present in a vehicle, but it can be measured by very expensive and large optical sensors. As a result, state observers have been used to estimate sideslip angle of vehicles. The current state of the art does not present an algorithm which can robustly estimate the sideslip angle for vehicles with all-wheel drive. A deep learning network based sideslip angle observer is presented in this article for robust estimation of vehicle sideslip angle. The observer takes in the inputs from all the on board sensors present in a vehicle and it gives out an estimate of the sideslip angle. The observer is tested extensively using data which are obtained from proving grounds in high tire-road friction coefficient conditions.
Technical Paper

A Dynamic Programming Algorithm for HEV Powertrains Using Battery Power as State Variable

2020-04-14
2020-01-0271
One of the first steps in powertrain design is to assess its best performance and consumption in a virtual phase. Regarding hybrid electric vehicles (HEVs), it is important to define the best mode profile through a cycle in order to maximize fuel economy. To assist in that task, several off-line optimization algorithms were developed, with Dynamic Programming (DP) being the most common one. The DP algorithm generates the control actions that will result in the most optimal fuel economy of the powertrain for a known driving cycle. Although this method results in the global optimum behavior, the DP tool comes with a high computational cost. The charge-sustaining requirement and the necessity of capturing extremely small variations in the battery state of charge (SOC) makes this state vector an enormous variable. As things move fast in the industry, a rapid tool with the same performance is required.
Technical Paper

A Methodology for Parameter Estimation of Nonlinear Single Track Models from Multibody Full Vehicle Simulation

2021-04-06
2021-01-0336
In vehicle dynamics, simple and fast vehicle models are required, especially in the framework of real-time simulations and autonomous driving software. Therefore, a trade-off between accuracy and simulation speed must be pursued by selecting the appropriate level of detail and the corresponding simplifying assumptions based on the specific purpose of the simulation. The aim of this study is to develop a methodology for map and parameter estimation from multibody simulation results, to be used for simplified vehicle modelling focused on handling performance. In this paper, maneuvers, algorithms and results of the parameter estimation are reported, together with their integration in single track models with increasing complexity and fidelity. The agreement between the multibody model, used as reference, and four single track models is analyzed and discussed through the evaluation of the correlation index.
Journal Article

A New Approach for the Estimation of the Aerodynamic Damping Characteristics of the ETF Demonstrator

2011-10-18
2011-01-2649
Nautilus S.p.A. and the Polytechnic of Turin, in cooperation with Blue Engineering, have developed a very versatile product, the ELETTRA Twin Flyers [6] (ETF), which consists in a very innovative remotely-piloted airship equipped with high precision sensors and communication devices. This multipurpose platform is particularly suitable for border and maritime surveillance missions and for telecommunication, both in military and civil area. To assess the actual maneuver capabilities of the airship [14], a prototype of reduced size and complexity has been assembled [16]. Before the flight tests a further assessment on the flight simulator is needed, because the first version of the software is tuned on the full scale prototype. Steady state performance and static stability of the demonstrator have been evaluated with CFD analysis.
Journal Article

Accelerated Sizing of a Power Split Electrified Powertrain

2020-04-14
2020-01-0843
Component sizing generally represents a demanding and time-consuming task in the development process of electrified powertrains. A couple of processes are available in literature for sizing the hybrid electric vehicle (HEV) components. These processes employ either time-consuming global optimization techniques like dynamic programming (DP) or near-optimal techniques that require iterative and uncertain tuning of evaluation parameters like the Pontryagin’s minimum principle (PMP). Recently, a novel near-optimal technique has been devised for rapidly predicting the optimal fuel economy benchmark of design options for electrified powertrains. This method, named slope-weighted energy-based rapid control analysis (SERCA), has been demonstrated producing results comparable to DP, while limiting the associated computational time by near two orders of magnitude.
Journal Article

Active Tire Pressure Control (ATPC) for Passenger Cars: Design, Performance, and Analysis of the Potential Fuel Economy Improvement

2018-04-03
2018-01-1340
Active tire pressure control (ATPC) is an automatic central tire inflation system (CTIS), designed, prototyped, and tested at the Politecnico di Torino, which is aimed at improving the fuel consumption, safety, and drivability of passenger vehicles. The pneumatic layout of the system and the designed solution for on board integration are presented. The critical design choices are explained in detail and supported by experimental evidence. In particular, the results of experimental tests, including the characterizations of various pneumatic components in working conditions, have been exploited to obtain a design, which allows reliable performance of the system in a lightweight solution. The complete system has been tested to verify its dynamics, in terms of actuation time needed to obtain a desired pressure variation, starting from the current tire pressure, and to validate the design.
Technical Paper

Adaptive Real-Time Energy Management of a Multi-Mode Hybrid Electric Powertrain

2022-03-29
2022-01-0676
Meticulous design of the energy management control algorithm is required to exploit all fuel-saving potentials of a hybrid electric vehicle. Equivalent consumption minimization strategy is a well-known representative of on-line strategies that can give near-optimal solutions without knowing the future driving tasks. In this context, this paper aims to propose an adaptive real-time equivalent consumption minimization strategy for a multi-mode hybrid electric powertrain. With the help of road recognition and vehicle speed prediction techniques, future driving conditions can be predicted over a certain horizon. Based on the predicted power demand, the optimal equivalence factor is calculated in advance by using bisection method and implemented for the upcoming driving period. In such a way, the equivalence factor is updated periodically to achieve charge sustaining operation and optimality.
Technical Paper

Analysis of Energy-Efficient Management of a Light-Duty Parallel-Hybrid Diesel Powertrain with a Belt Alternator Starter

2011-09-11
2011-24-0080
The paper presents the main results of a study on the simulation of energy efficient management of on-board electric and thermal systems for a medium-size passenger vehicle featuring a parallel-hybrid diesel powertrain with a high-voltage belt alternator starter. A set of advanced technologies has been considered on the basis of very aggressive fuel economy targets: base-engine downsizing and friction reduction, combustion optimization, active thermal management, enhanced aftertreatment and downspeeding. Mild-hybridization has also been added with the goal of supporting the downsized/downspeeded engine performance, performing energy recuperation during coasting phases and enabling smooth stop/start and acceleration. The simulation has implemented a dynamic response to the required velocity and manual gear shift profiles in order to reproduce real-driver behavior and has actuated an automatic power split between the Internal Combustion Engine (ICE) and the Electric Machine (EM).
Journal Article

Analysis of Various Operating Strategies for a Parallel-Hybrid Diesel Powertrain with a Belt Alternator Starter

2012-04-16
2012-01-1008
The sustainable use of energy and the reduction of pollutant emissions are main concerns of the automotive industry. In this context, Hybrid Electric Vehicles (HEVs) offer significant improvements in the efficiency of the propulsion system and allow advanced strategies to reduce pollutant and noise emissions. The paper presents the results of a simulation study that addresses the minimization of fuel consumption, NOx emissions and combustion noise of a medium-size passenger car. Such a vehicle has a parallel-hybrid diesel powertrain with a high-voltage belt alternator starter. The simulation reproduces real-driver behavior through a dynamic modeling approach and actuates an automatic power split between the Internal Combustion Engine (ICE) and the Electric Machine (EM). Typical characteristics of parallel hybrid technologies, such as Stop&Start, regenerative braking and electric power assistance, are implemented via an operating strategy that is based on the reduction of total losses.
Journal Article

Analysis of the Performance of a Turbocharged S.I. Engine under Transient Operating Conditions by Means of Fast Running Models

2013-04-08
2013-01-1115
The aim of this work is the assessment of the predictive capabilities of fast running models, obtained through an appropriate reduction and simplification process from detailed 1D fluid-dynamic models, for a turbocharged s.i. engine under highly transient operating conditions. Simulations results have been compared with experimental data for different types of models, ranging from fully detailed 1D fluid-dynamic models to map-based models, quantifying the degradation of the model accuracy and the reduction in the computational time for different kinds of driving cycles, from moderately transient such as the NEDC to highly dynamic such as the US06.
Technical Paper

Assessment through Numerical Simulation of the Impact of a 48 V Electric Supercharger on Performance and CO2 Emissions of a Gasoline Passenger Car

2019-04-02
2019-01-1284
The demanding CO2 emission targets are fostering the development of downsized, turbocharged and electrified engines. In this context, the need for high boost level at low engine speed requires the exploration of dual stage boosting systems. At the same time, the increased electrification level of the vehicles enables the usage of electrified boosting systems aiming to exploit the opportunities of high levels of electric power and energy available on-board. The aim of this work is therefore to evaluate, through numerical simulation, the impact of a 48 V electric supercharger (eSC) on vehicle performance and fuel consumption over different transients. The virtual test rig employed for the analysis integrates a 1D CFD fast running engine model representative of a 1.5 L state-of-the-art gasoline engine featuring an eSC in series with the main turbocharger, a dual voltage electric network (12 V + 48 V), a six-speed manual transmission and a vehicle representative of a B-SUV segment car.
Technical Paper

Base Model Simulator (BMS) - A Vehicle Dynamics Model to Evaluate Chassis Control Systems Performance

2005-04-11
2005-01-0401
Chassis Control Systems development methodology is nowadays strongly based on analyzing performance by using PC vehicle dynamics simulation. Generally, the overall design, test bench and road validation process is continuously accompanied by simulation. The Base Model Simulator was developed by the Vehicle Dynamics Group at the Department of Mechanics of Politecnico di Torino both to satisfy this requirement and for educational purposes. It considers a complete vehicle dynamics mathematical model, including driver, powertrain, driveline, vehicle body, suspensions, steering system, brakes, tires. The Base Model Simulator takes in account the suspensions system elastokinematics, including, for example, automatic computation of camber variation during the vehicle roll motions. Tire model considered are either Pacejka's models or experimental data.
Technical Paper

Calculating Heavy-Duty Truck Energy and Fuel Consumption Using Correlation Formulas Derived From VECTO Simulations

2019-04-02
2019-01-1278
The Vehicle Energy Consumption calculation Tool (VECTO) is used in Europe for calculating standardised energy consumption and CO2 emissions from Heavy-Duty Trucks (HDTs) for certification purposes. The tool requires detailed vehicle technical specifications and a series of component efficiency maps, which are difficult to retrieve for those that are outside of the manufacturing industry. In the context of quantifying HDT CO2 emissions, the Joint Research Centre (JRC) of the European Commission received VECTO simulation data of the 2016 vehicle fleet from the vehicle manufacturers. In previous work, this simulation data has been normalised to compensate for differences and issues in the quality of the input data used to run the simulations. This work, which is a continuation of the previous exercise, focuses on the deeper meaning of the data received to understand the factors contributing to energy and fuel consumption.
Technical Paper

Co-Simulation of a Specialized Tractor for Autonomous Driving in Orchards

2022-09-16
2022-24-0025
The concept of autonomous driving is becoming increasingly familiar in the automotive and “in-door” automation systems fields. Furthermore, the industrial development is focusing its efforts on industry 4.0, whose some main features are data transfer, programming, systems interconnection and automation. The agricultural sector just recently has experienced the first examples of autonomous agricultural vehicles, although agricultural mechanization has reached a good level of automation. Indeed, many examples of automatic machineries are already present in the market such as little robots for the execution of some operations. This work focuses on modelling and simulation of a self-driving orchard tractor. The main goal was to reproduce the behaviour of the specialized vehicle, moving in an orchard or a vineyard and conducting automatic or semi-automatic operations.
Technical Paper

Development of a Soft-Actor Critic Reinforcement Learning Algorithm for the Energy Management of a Hybrid Electric Vehicle

2024-06-12
2024-37-0011
In recent years, the urgent need to fully exploit the fuel economy potential of the Electrified Vehicles (xEVs) through the optimal design of their Energy Management System (EMS) have led to an increasing interest in Machine Learning (ML) techniques. Among them, Reinforcement Learning (RL) seems to be one of the most promising approaches thanks to its peculiar structure, in which an agent is able to learn the optimal control strategy through the feedback received by a direct interaction with the environment. Therefore, in this study, a new Soft Actor-Critic agent (SAC), which exploits a stochastic policy, was implemented on a digital twin of a state-of-the-art diesel Plug-in Hybrid Electric Vehicle (PHEV) available on the European market. The SAC agent was trained to enhance the fuel economy of the PHEV while guaranteeing its battery charge sustainability.
Journal Article

Driving Cycle and Elasticity Manoeuvres Simulation of a Small SUV Featuring an Electrically Boosted 1.0 L Gasoline Engine

2019-09-09
2019-24-0070
In order to meet the CO2 emission reduction targets, downsizing coupled with turbocharging has been proven as an effective way in reducing CO2 emissions while maintaining and improving vehicle driveability. As the downsizing becomes widely exploited, the increased boost levels entail the exploration of dual stage boosting systems. In a context of increasing electrification, the usage of electrified boosting systems can be effective in the improvement of vehicle performances. The aim of this work is therefore to evaluate, through numerical simulation, the impact of different voltage (12 V or 48 V) electric superchargers (eSC) on an extremely downsized 1.0L engine on vehicle performance and fuel consumption over different transient manoeuvres.
Technical Paper

Enhanced Tire Brush Model for Vehicle Dynamics Simulation

2008-04-14
2008-01-0595
The aim of this paper is the conception of a tire model which allows a good fit with the physical experimental behavior of the component. In the meanwhile, the model should be simple enough to permit real time vehicle dynamics simulation, in the same way as the diffused Pacejka's model. The paper discusses the influence of the model for the estimation of contact patch properties on the overall tire forces and moments. It demonstrates that unrealistic models of the contact patch can lead to a good fit with the experimental data (in terms of forces and self-aligning moment), even if the real physics of the tire is not reproduced. A realistic model implies a significant reduction of the stiffness of the brushes as a function of the vertical load between the tire and the road surface.
Journal Article

Experimental and Numerical Assessment of Multi-Event Injection Strategies in a Solenoid Common-Rail Injector

2017-09-04
2017-24-0012
Nowadays, injection rate shaping and multi-pilot events can help to improve fuel efficiency, combustion noise and pollutant emissions in diesel engine, providing high flexibility in the shape of the injection that allows combustion process control. Different strategies can be used in order to obtain the required flexibility in the rate, such as very close pilot injections with almost zero Dwell Time or boot shaped injections with optional pilot injections. Modern Common-Rail Fuel Injection Systems (FIS) should be able to provide these innovative patterns to control the combustion phases intensity for optimal tradeoff between fuel consumption and emission levels.
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