Search Results

The electro-thermal method is most commonly used for wind turbine anti-/de-icing. The upmost drawback of such systems is the high power consumption. In the present study, we proposed to use a durable slippery liquid-infused porous surface (SLIPS) to effectively reduce the power requirement of the heating element during the anti-/de-icing process. The explorative study was conducted in the Icing Research Tunnel at Iowa State University (ISU-IRT) with a DU91-W2-250 wind turbine blade model exposed under severe icing conditions. During the experiments, while a high-speed imaging system was used to record the dynamic ice accretion process, an infrared (IR) thermal imaging system was also utilized to achieve the simultaneous surface temperature measurements over the test model.

Wind turbine icing represents the most significant threat to the integrity of wind turbines in cold weather. Ice formation on wind turbine blades was found to cause significant aerodynamic performance degradation, resulting in a substantial drop in energy production. Recently developed Dielectric barrier discharge (DBD) plasma-based anti-/de-icing systems showed very promising effects for aircraft icing mitigation. In this present study, DBD plasma-based anti-/de-icing systems were employed for wind turbine icing mitigation. First, a comprehensive parametric study is conducted to investigate the effects of various DBD plasma actuation parameters on its thermodynamic characteristics. An infrared (IR) thermal imaging system is used to quantitatively measure the temperature distributions over the test plate under various test conditions.

The promising anti-icing performance of the slippery liquid infused porous surface (SLIPS) has been recently demonstrated for various engineering applications. The runback icing for aircraft and wind turbines could be effectively mitigated considering the timely removal of water droplet by the wind shearing force due to the low adhesion on the SLIPS. In this study, the flow field both inside and around the wind-driven droplet over the SLIPS was experimentally investigated by using Particle Image Velocimetry (PIV) technique. Previous studies majorly focus on the internal flow pattern before the droplet incipient motion. In this study, the flow field inside a moving droplet was firstly investigated. As a result of the low surface adhesion of the SLIPS, droplet oscillations were eliminated and the droplet internal flow field could be corrected from the optical distortion.

Atmospheric icing poses a major threat to power transmission lines in cold regions. In the present study, an experimental investigation was conducted to examine the atmospheric icing process on high-voltage power transmission lines and characterize the effects of the ice accretion on the aerodynamic forces acting on the transmission lines. The experimental study was conducted in the Icing Research Tunnel available at Iowa State University (ISU-IRT). A cylinder model with the same diameter of commonly-used high-voltage power transmission lines (i.e., D = 29mm) is subjected to a typical glaze icing condition at an incoming wind speed of 20 m/s, a liquid water content (LWC) of 2.0 g/m3 and an ambient temperature of -5 0C. A high-resolution 3D scanner was used in the present study to extract the 3D shapes of the ice structures accreted over surface of the cylindrical test model as a function of the ice accretion time.

In the present study, an experimental investigation was conducted to characterize a hot-air-based anti-/de-icing system for the icing protection of aero-engine inlet guide vanes(IGVs). The experimental study was conducted in a unique icing research tunnel available at Iowa State University (i.e., ISU-IRT). A hollowed IGV model embedded with U-shaped hot-air flowing conduit was designed and manufactured for the experimental investigations. During the experiments, while a high-speed imaging system was used to record the dynamic ice accretion or anti-/de-icing process over the surface of the IGV model for the test cases without and with the hot-air supply system being turned on, the corresponding surface temperature distributions on the IGV model were measured quantitatively by using a row of embedded thermocouples.

An experimental study was conducted to investigate the dynamic ice accretion processes on bridge cables with different surface modifications (i.e., 1. Standard plain, 2. Pattern-indented surface, and 3. helical fillets). The icing experiments were performed in the unique Icing Research Tunnel available at Iowa State University (i.e., ISU-IRT). In order to reveal the transient ice accretion processes and the associated aerodynamic loadings on the different cable models under the different icing conditions (i.e., rime vs. glaze), while a high-speed imaging system was used to capture the transient details of the surface water transport and ice accretion over the cable surfaces, a high-accuracy dual-transducer force measurement system was also utilized to measure the aerodynamic loadings acting on the ice accreting cable models.

Recently developed dielectric barrier discharge (DBD) plasma-based anti-icing systems have shown great potential for aircraft icing mitigation. In the present study, the ice accretion experiments were performed on to evaluate the effects of different layouts of DBD plasma actuators on their anti-/de-icing performances for aircraft icing mitigations. An array of DBD plasma actuators were designed and embedded on the surface of a NACA0012 airfoil/wing model in different layout configurations (i.e., different alignment directions of the plasm actuators (e.g., spanwise vs. streamwise), width of the exposed electrodes and the gap between the electrodes) for the experimental study. The experimental study was carried out in the Icing Research Tunnel available at Iowa State University (i.e., ISUIRT).

Elastic soft material/surface, such as Polydimethylsiloxane (PDMS), is a perspective, useful and low-cost hydrophobic and icephobic coating. While it has been reported to have good mechanical durability, its erosion durability under the high impacting of water droplets pertinent to aircraft inflight icing phenomena has not been explored. In this study, the droplet imping erosion characteristics of an icephobic PDMS surface/material is evaluated systematically upon the dynamic impinging of water droplets at different impact velocities (~ up to 75m/s), in comparison with other state-of-the-art icephobic materials/surfaces, such as superhydrophobic surface (SHS) and slippery liquid-infused porous surface (SLIPS). Surprisingly, the contact angle (CA) of the elastic PDMS is shown to have an over 20° increase (from 105° to 128°), which represents better hydrophobicity, after the erosion test which is mainly contributed to the higher roughness of the eroded PDMS surface.

An explorative study was performed to demonstrate the feasibility of using a novel hybrid anti-/de-icing strategy for aircraft icing mitigation. The hybrid method was developed by combining the electro-thermal heating mechanism and specialized surfaces/coatings with different wettabilities. While an electrical film heater was utilized to provide thermal energy around the leading edge of a NACA0012 airfoil model, two different coating strategies, (i.e., (a). Superhydrophobic coating covering the entire airfoil surface to increase droplets bounce-off and accelerate surface water runback vs. (b). super-hydrophilic coating at the leading edge to increase evaporation area + superhydrophobic coating in downstream to prevent runback refreezing) were proposed and evaluated aiming at maximizing the anti-/de-icing efficiency of the hybrid method.

This paper describes how Fluorescent Penetrant Inspection (FPI) was used in the past, how it is used now and how it will be used in the future. The United States Air Force (USAF) and Pratt & Whitney (P&W) now use a fully-automated FPI process with manual visual inspection. With direction and funding provided by the USAF/Aeronautical System Center (ASC), these fully-automated FPI processors, located at Kelly Air Force Base in San Antonio, Texas were developed, manufactured, installed, qualified and put into operation by Pratt & Whitney. This paper will cover the following: the Qualification and Acceptance Tests which include test objectives, test articles, test facility, test equipment, test results, and training.

At present, spacecraft water quality is assessed when samples collected on the International Space Station (ISS) are returned to Earth. Several months, however, may pass between sample collection and analysis, potentially compromising sample integrity by risking degradation. For example, iodine and silver, which are the respective biocides used in the U.S. and Russian spacecraft potable water systems, must be held at levels that prevent bacterial growth, while avoiding adverse effects on crew health. A comparable need exists for the detection of many heavy metals, toxic organic compounds, and microorganisms. Lead, cadmium, and nickel have been found, for instance, in the ISS potable water system at amounts that surpass existent requirements. There have been similar occurrences with hazardous organic compounds like formaldehyde and ethylene glycol. Microorganism counts above acceptable limits have also been reported in a few instances.

Colorimetric-solid phase extraction (C-SPE) is being developed as a method for in-flight monitoring of spacecraft water quality. C-SPE is based on measuring the change in the diffuse reflectance spectrum of indicator disks following exposure to a water sample. Previous microgravity testing has shown that air bubbles suspended in water samples can cause uncertainty in the volume of liquid passed through the disks, leading to errors in the determination of water quality parameter concentrations. We report here the results of a recent series of C-9 microgravity experiments designed to evaluate manual manipulation as a means to collect bubble-free water samples of specified volumes from water sample bags containing up to 47% air. The effectiveness of manual manipulation was verified by comparing the results from C-SPE analyses of silver(I) and iodine performed in-flight using samples collected and debubbled in microgravity to those performed on-ground using bubble-free samples.

This paper describes Pratt &Whitney's pioneering work in “constrained dynamic inversion,” a control algorithm architecture for multivariable systems that must operate tight to limits. A hallmark of gas turbine control is the prevalence and fundamental importance of tightly holding limits. When constrained dynamic inversion is applied to gas turbine systems control, this algorithm enables operation closer to physical and operational limits, while also providing faster and more precise responses. In addition to more fully exploiting systems physical capabilities, this architecture provides for the independent and finely coordinated control of system variables-of-interest even when each effector affects all variables. A distinctive feature of this algorithm is that it can be implemented on state of the art controllers at update rates consistent with vehicle control.

Engine module performance trending and engine system anomaly detection and identification are core capabilities for any engine Condition Based Maintenance system. The genesis of on-condition monitoring can be traced back nearly 4 decades, and a methodology known as Gas Path Analysis (GPA) has played a pivotal role in its evolution. GPA is a general method that assesses and quantifies changes in the underlying performance of the major modules of the engine (compressors and turbines) which directly affect performance changes of interest such as fuel consumption, power availability, compressor surge margins, and the like. This approach has the added benefit in that it enables anomaly detection and identification of many engine system accessory faults (e.g., variable stator vanes, handling and customer bleeds, sensor biases and drift). Legacy GPA has been confined to off-board analysis of snapshot data averaged over a stable flight conditions when the engine is in steady state operation.

The intent of a balanced engine design process is to satisfy all systems requirements including operability, performance and durability. Due to the complexity of the trade-off process of the various metrics it is possible that system improvements may be required after a turbofan engine enters production. Also, in the case of derivative engines, configured for increased performance, the flowpath aerodynamics may be challenged and may have to be examined to ensure there is no flow field anomaly. By incorporating special diagnostic aero instrumentation at the earliest opportunity any required operability improvement can be identified and corrective action taken. The paper first delineates the component matching challenges of twin spool mixed flow turbofan engines. Then it discusses investigation of various potential destabilizing influences.

We are developing a drinking water test kit based on colorimetric-solid phase extraction (C-SPE) for use onboard the International Space Station (ISS) and on future Lunar and/or Mars missions. C-SPE involves measuring the change in diffuse reflectance of indicator disks following their exposure to a water sample. We previously demonstrated the effectiveness of C-SPE in measuring iodine in microgravity. This analytical method has now been extended to encompass the measurement of total I (i.e., iodine, iodide, and triiodide). This objective was accomplished by introducing an oxidizing agent to convert iodide and triiodide to iodine, which is then measured using the indicator disks previously developed for iodine. We report here the results of a recent series of C-9 microgravity tests of this method. The results demonstrate that C-SPE technology is poised to meet the total I monitoring requirements of the international space program.

Over the past few decades, advanced methods have been developed for the analysis of digital systems using mathematical reasoning, i.e., formal logic. These methods are supported by sophisticated software tools that can be used to perform analysis far beyond what is practically achievable using “paper and pencil” analysis. In December 2011, RTCA published RTCA DO-178C [1] along with a set of technical supplements including RTCA DO-333 [2] which provides guidance on the use of formal methods towards the certification of airborne software. Such methods have the potential to reduce the cost of verification by using formal analysis instead of conventional test-based methods to produce a portion of the verification evidence required for certification.

Accurate quantification of 3D shapes of the complex ice structures accreted on wind turbine blades is highly desirable to develop ice prediction models for more accurate prediction of the aerodynamic performance degradation and power reduction due to the ice accretion on wind turbine blades. In the present study, an experimental investigation was conducted to quantitatively characterize the 3D shapes of the ice structures accreted over a DU91-W2-250 wind turbine airfoil model in the Icing Research Tunnel available at Iowa State University (ISU-IRT). A glaze icing condition and a rime icing condition that wind turbines usually experience in winter were duplicated by using ISU-IRT. A high-resolution non-intrusive 3D scanning system was used to make detailed 3D-shape measurements to quantify the complicated ice structures accreted on the wind turbine airfoil model as a function of the ice accretion time.

This paper presents a review of our current experimental and theoretical understanding of icing feathers and the role that they play in the formation of ice accretions. It covers the following areas: a short review of past research work related to icing feathers; a discussion of the physical characteristics and terminology used in describing icing feathers; the presence of feathers on ice accretions formed in unswept airfoils, especially at SLD conditions; the role that icing feathers play in the formation of ice accretion shapes on swept wings; the formation of icing feathers from roughness elements; theoretical considerations regarding feather formation, feather interaction to form complex icing structures, the role of film dynamics in the formation of roughness elements and the formation of feathers. Hypotheses related to feather formation and feather growth are discussed.

A Distributed Engine Control Working Group (DECWG) consisting of the Department of Defense (DoD), the National Aeronautics and Space Administration (NASA)- Glenn Research Center (GRC) and industry has been formed to examine the current and future requirements of propulsion engine systems. The scope of this study will include an assessment of the paradigm shift from centralized engine control architecture to an architecture based on distributed control utilizing open system standards. Included will be a description of the work begun in the 1990's, which continues today, followed by the identification of the remaining technical challenges which present barriers to on-engine distributed control.