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An experimental apparatus and a numerical model have been designed and developed to examine the lubrication condition and frictional losses at the piston and cylinder interface. The experimental apparatus utilizes components from a single cylinder, ten horsepower engine in a novel suspended liner arrangement. The test rig has been specifically designed to reduce the number of operating variables while utilizing actual components and geometry. A mixed lubrication model for the complete ring-pack and piston skirt was developed to correlate with experimental measurements and provide further insight into the sources of frictional losses. The results demonstrate the effects of speed and viscosity on the overall friction losses at the piston and cylinder liner interface. Comparisons between the experimental and analytical results show good agreement.

An experimental-analytic method of determining the stress distribution in narrow faced spur gear teeth is presented. The successful application of photostress to this contact problem is reported. It utilizes a digital computer routine developed for separating stresses in any general two-dimensional region. Results for two pairs of gears are presented. Comparison is made with values predicted by the modified Lewis formula, the Kelley and Pedersen equation, and by the Belajef solution of the Hertz contact problem for two cylinders.

In the dense fabric of urban areas, electric scooters have rapidly become a preferred mode of transportation. As they cater to modern mobility demands, they present significant safety challenges, especially when interacting with pedestrians. In general, e-scooters are suggested to be ridden in bike lanes/sidewalks or share the road with cars at the maximum speed of about 15-20 mph, which is more flexible and much faster than pedestrians and bicyclists. Accurate prediction of pedestrian movement, coupled with assistant motion control of scooters, is essential in minimizing collision risks and seamlessly integrating scooters in areas dense with pedestrians. Addressing these safety concerns, our research introduces a novel e-Scooter collision avoidance system (eCAS) with a method for predicting pedestrian trajectories, employing an advanced Long short-term memory (LSTM) network integrated with a state refinement module.

Typically, earthmoving machines do not have wheel suspensions. This lack of components often causes uncomfortable driving, and in some cases reduces machine productivity and safety. Several solutions to this problem have been proposed in the last decades, and particularly successful is the passive solution based on the introduction of accumulators in the hydraulic circuit connecting the machine boom. The extra capacitance effect created by the accumulator causes a magnification of the boom oscillations, in such a way that these oscillations counter-react the machine oscillation caused by the driving on uneven ground. This principle of counter-reacting machine oscillations through the boom motion can be achieved also with electro-hydraulic solutions, properly actuating the flow supply to the boom actuators on the basis of a feedback sensors and a proper control strategy.

Mobile Earth Moving Machinery like Skid-steer loaders have tight turning radius in limited spaces due to a short wheelbase which prevents the use of suspensions in these vehicles. The absence of a suspension system exposes the vehicle to ground vibrations of high magnitude and low frequency. Vibrations reduce operator comfort, productivity and life of components. Along with vibrations, the machine productivity is also hampered by material spillage which is caused by the tilting of the bucket due to the extension of the boom. The first part of the paper focuses on vibration damping. The chassis’ vibrations are reduced by the use of an active suspension element which is the hydraulic boom cylinder which is equivalent to a spring-damper. With this objective, a linear model for the skid steer loader is developed and a state feedback control law is implemented.

A mathematical model of a gas-charged mono-tube racing damper is presented. The model includes bleed orifice, piston leakage, and shim stack flows. It also includes models of the floating piston and the stiffness characteristics of the shim stacks. The model is validated with experimental tests on an Ohlins WCJ 22/6 damper and shown to be accurate. The model is exercised to show the effects of tuning on damper performance. The important results of the exercise are 1) the pressure variation on the compression side of the piston is insignificant relative to that on the rebound side because of the gas charge, 2) valve shim stiffness can be successfully modeled using stacked thin circular plates, 3) bleed orifice settings dominate the low speed regime, and 4) shim stack stiffness dominates the high speed regime.

Electric machinery is typically based upon the interaction of magnetic fields and current to produce electromagnetic force or torque. However, force and torque can also be produced through the use of electric fields. The purpose of this investigation is to briefly analyze the use of a switched capacitance electric field based machine to see if it may have aerospace applications for use as either propulsion motor for unmanned aerospace vehicle (UAV) or lightweight flywheel applications for aerospace applications. It is shown that although its use as a hub propulsion motor is not feasible, it may be a candidate for use in a power flywheel energy storage system.

Several available mathematical models for vibration dampers were compared to dynamic test results. The comparison results in a simple model that agrees well with both the magnitude and phase characteristics of experimentally obtained frequency response functions. The resulting model can be used as a correct boundary condition for finite element models of the structure to which the dampers are attached.

Diesel engine cylinder deactivation (CDA) can be used to reduce petroleum consumption and greenhouse gas (GHG) emissions of the global freight transportation system. Heavy duty trucks require complex exhaust aftertreatment (A/T) in order to meet stringent emission regulations. Efficient reduction of engine-out emissions require a certain A/T system temperature range, which is achieved by thermal management via control of engine exhaust flow and temperature. Fuel efficient thermal management is a significant challenge, particularly during cold start, extended idle, urban driving, and vehicle operation in cold ambient conditions. CDA results in airflow reductions at low loads. Airflow reductions generally result in higher exhaust gas temperatures and lower exhaust flow rates, which are beneficial for maintaining already elevated component temperatures. Airflow reductions also reduce pumping work, which improves fuel efficiency.

Conventional suspension analysis of three-dimensional suspensions typically use two-dimensional analyses. This is done by projecting suspension components onto two-dimensional planes and then performing a two-dimensional analysis in each of these orthogonal planes or neglecting motions in one of the planes entirely. This requires multiple iterations because changes in one plane require a checking of their effects on motion in the other orthogonal planes. In doing so, much of the insight and accuracy gained from a three-dimensional analysis can be lost. A three-dimensional kinematic analysis approach is presented and applied to a dual A-Arm suspension system. All motions are considered instantaneously about a screw axis instead of a point as used by the usual two-dimensional modeling approach. The model predicts deflections of suspension components in response to the three-dimensional forces present at the contact patch.

Shell-and-tube heat exchangers, commonly referred to as radiators, are the most prevalent type of heat exchanger within the automotive industry. A pivotal goal for automotive designers is to increase their thermal effectiveness while mitigating pressure drop effects and minimizing the associated costs of design and operation. Their design is a lengthy and intricate process involving the manual creation and refinement of computer-aided design (CAD) models coupled with iterative multi-physics simulations. Consequently, there is a pressing demand for an integrated tool that can automate these discrete steps, yielding a significant enhancement in overall design efficiency. This work aims to introduce an innovative automation tool to streamline the design process, spanning from CAD model generation to identifying optimal design configurations. The proposed methodology is applied explicitly to the context of shell-and-tube heat exchangers, showcasing the tool's efficacy.

Wheat is a candidate crop for the Advanced Life Support (ALS) system, and cereal grains and their products will be included on long-term space missions beyond low earth orbit. While the exact supply scenario has yet to be determined, some type of post-processing of these grains must occur if they are shipped as bulk ingredients or grown on site for use in foods. Understanding the requirements for processing grains in space is essential for incorporating the process into the ALS food system. The ESM metric developed by NASA describes and compares individual system impact on a closed system in terms of a single parameter, mass. The objective of this study was to compare the impact of grain mill type on the ESM of producing yeast and flat breads. Hard red spring wheat berries were ground using a Brabender Quadrumat Jr. or the Kitchen-Aid grain mill attachment (both are proposed post-harvest technologies for the ALS system) to produce white and whole wheat flour, respectively.

Experimental modal analysis (EMA) provides many parameters that are required in numerical modeling of dynamic and vibratory behavior of structures. This paper discusses EMA on an exhaust system of an off-road car. The exhaust structure is tested under three boundary conditions: free-free, supported with two elastomeric mounts, and mounted to the car. The free-free modal parameters are compared to finite element results. The two-mount tests are done with the mounts fixed to a rigid and heavy frame. The rigidity of the frame is verified experimentally. The on-car test is done with realistic boundary conditions, where the exhaust structure is fixed to the engine manifold as well as the two elastomeric mounts. The two-mount and the on-car tests result in highly complex mode shapes.

Tire/road noise has become a significant issue in the automotive industry, especially for electric vehicles. Among the various tire/road noise sources, the air-cavity mode can amplify the forces transmitted from the tire to the suspension system causing noticeable cabin noise near 200 Hz. Furthermore, when the tire is deformed by loading, the fundamental air-cavity mode separates into two acoustic modes, a fore-aft mode and vertical mode due to the break in geometrical symmetry. This is important because the two components of the split mode can increase force levels at the hub by interacting with neighboring structural modes, thus resulting in increased interior noise levels. In this research, finite element simulations of five commercial tires at rated load were performed with a view to identifying the frequency split and its interaction with structural resonances. These results have been compared with previously obtained empirical results.

Helmholtz resonator has been used in industry for a long time to reduce the noise from exhaust system in vehicle or machinery. Numerous investigations have been done in the past to study the effect of a Helmholtz resonator connected to a pipeline. A general procedure for the analysis of curved or flat, thin two dimensional gas cavities such as thin compressor or engine manifolds or so-called thin shell type muffler elements, which can efficiently utilize the limited space of hermetically sealed compressors or small engine compartments, has been developed by the authors, as long as the thickness of the cavities is substantially small compared to the shortest wavelength of interest. However, to the authors' knowledge, a Helmholtz resonator attached to a rectangular thin muffler element, which is similar to a refrigeration compressor muffler, has not been analyzed.

Operation & support costs for military weapon systems accounted for approximately 3/5th of the $500B Department of Defense budget in 2006. In an effort to ensure readiness and decrease these costs for ground vehicle fleets, health monitoring technologies are being developed for Condition-Based Maintenance of individual vehicles within a fleet. Dynamics-based health monitoring is used in this work because vibrations are a passive source of response data, which are global functions of the mechanical loading and properties of the vehicle. A common way of detecting faults in mechanical equipment, such as the suspension and chassis of a ground vehicle, is to compare measured operational vibrations to a reference (or healthy) signature to detect anomalies.

Experimental measurements of tire tread band vibration have provided direct evidence that higher order structural-acoustic modes exist in tires, not just the well-known fundamental acoustical mode. These modes display both circumferential and radial pressure variations within the tire's air cavity. The theory governing these modes has thus been investigated. A brief recapitulation of the previously-presented coupled structural-acoustical model based on a tensioned string approach will be given, and then an improved tire-acoustical model with a ring-like shape will be introduced. In the latter model, the effects of flexural and circumferential stiffness are considered. This improved model accounts for propagating in-plane vibration in addition to the essentially structure-borne flexural wave and the essentially airborne longitudinal wave accounted for in the previous model. The longitudinal structure-borne wave “cuts on” at the tire's circumferential ring frequency.

This paper presents a method for indirect measurement of tire slip angles from chassis acceleration, yaw rate, and steer angle measurements. The chassis is assumed to be rigid so that acceleration data can be integrated to estimate velocities of the front and rear of the vehicle, from which slip angles can be predicted. The difference in front and rear slip angles is indicative of vehicle oversteer/understeer. Understeer data can then be correlated with position on the track to better understand vehicle handling behavior, aiding the tuning process. The technique is presented, and shown to work well with simulated data, even when the data is corrupted with up to 20% noise. Therefore, the inversion process presented here is theoretically sound. However, when the technique is applied to measured data from race cars, it is shown to be inaccurate. One suspected problem is the difficulty of getting accurate yaw rate data.

In this paper, computations of pulsating flows in a duct with multiple inlets using the lattice Boltzmann method (LBM) are reported. As future emissions standards present a significant challenge for Diesel engine manufacturers, several options are being investigated to identify strategies to meet such regulations. Exhaust gas aftertreatment is one of the most important among them. As the performance of the various aftertreatment devices is sensitive to the flow conditions in the exhaust, a greater understanding of the flows under pulsating conditions in the presence of multiple cylinders is needed. The Lattice Boltzmann Method (LBM) is a relatively new and promising computational approach for applications to fluid dynamics problems. Two advantages of the method relative to traditional methods are ease of implementation and ease of parallelization and performance on parallel computers.

A methodology for modeling elastomeric mounts as nonlinear lumped parameter models is discussed. A key feature of this methodology is that it integrates dynamic test results under different conditions into the model. The first step is to model the mount as a linear model that is simple but reproduces accurately results from dynamic tests under small excitations. Frequency Response Functions (FRF) enables systematic calculation of the parameters for the model. Under more realistic excitation, the mount exhibits non-linearity, which is investigated in the next step. For nonlinear structures, a simple and intuitive method is to use time-domain force-displacement (F-x) curves. Experiments to obtain the F-x curves involve controlling the displacement excitation and measuring the induced forces. From the F-x curves, stiffness and damping parameters are obtained with an optimization technique.