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Technical Paper

2-Stroke Engine Options for Automotive Use: A Fundamental Comparison of Different Potential Scavenging Arrangements for Medium-Duty Truck Applications

2019-01-15
2019-01-0071
The work presented here seeks to compare different means of providing scavenging systems for an automotive 2-stroke engine. It follows on from previous work solely investigating uniflow scavenging systems, and aims to provide context for the results discovered there as well as to assess the benefits of a new scavenging system: the reverse-uniflow sleeve-valve. For the study the general performance of the engine was taken to be suitable to power a medium-duty truck, and all of the concepts discussed here were compared in terms of indicated fuel consumption for the same cylinder swept volume using a one-dimensional engine simulation package. In order to investigate the sleeve-valve designs layout drawings and analysis of the Rolls-Royce Crecy-type sleeve had to be undertaken.
Journal Article

A Comparative Low Speed Pre-Ignition (LSPI) Study in Downsized SI Gasoline and CI Diesel-Methane Dual Fuel Engines

2014-10-13
2014-01-2688
Low speed pre-ignition (LSPI) in downsized spark-ignition engines has been studied for more than a decade but no definitive explanation has been found regarding the exact sources of auto-ignition. No single mechanism can explain all the occurrences of LSPI and that each engine should be considered as a particular case supporting different conditions for auto-ignition. In a different context, dual fuel Diesel-Methane engines have been more recently studied in large to medium bore compression ignition engines. However, if Dual Fuel combustion is less knock sensitive, LSPI remains one of the main limitations of low-end torque also for dual fuel engines. Indeed, in some cases, premature ignition of CNG can be observed before the Diesel pilot injection as LSPI can classically be observed before the spark in gasoline engines. This article aims at highlighting the similarities and discrepancies between LSPI phenomena in SI gasoline and dual fuel engines.
Technical Paper

A Comprehensive Experimental Study to Measure Laminar and Turbulent Burning Velocity of Haltermann Gasoline with Ternary Additives (O3, H2, and CO)

2021-04-06
2021-01-0473
In this work, the effects of ozone, hydrogen, carbon monoxide, and exhaust gas recirculation (EGR) addition to Haltermann gasoline combustion were investigated. For these additives, laminar and turbulent flame speeds were experimentally determined using spherically propagating premixed flames in a constant volume combustion vessel. Two initial mixture pressures of Po = 1 and 5 bar, two initial mixture temperatures of 358 and 373 K and a range of equivalence ratios (Ф) from 0.5 to 1 were investigated. The additives were added as single, binary and ternary mixtures to Haltermann gasoline over a wide range of concentrations. For the stoichiometric mixture, the addition of 10% H2, 5% CO and 1000 ppm O3 shows remarkable enhancement (80%) in SL0compared to neat Haltermann gasoline. In addition, for this same blend, increasing the mixture initial temperature and pressure results in a significant increase in SL0compared to the neat gasoline.
Technical Paper

A Computational Investigation of Fuel Enrichment in the Pre-Chamber on the Ignition of the Main Chamber Charge

2021-04-06
2021-01-0523
Pre-chamber combustion (PCC) engines allow extending the lean limit of operation compared to common SI engines, thus being a candidate concept for the future clean transportation targets. To understand the fundamental mechanisms of the main chamber charge ignition in PCC engines, the effects of the composition in the pre-chamber were investigated numerically. A well-stirred reactor combustion model coupled with a methane oxidation mechanism reduced from GRI 3.0 was used. An open-cycle simulation was run with initialization at exhaust valve opening (EVO). For posterior simulations, the initial flow field was attained by mapping the field variables obtained from the full cycle simulation. The entire simulation domain (pre-chamber and main chamber) global excess air ratio (λ) was set to 1.3.
Technical Paper

A Numerical Study on the Effect of a Pre-Chamber Initiated Turbulent Jet on Main Chamber Combustion

2022-03-29
2022-01-0469
To elucidate the complex characteristics of pre-chamber combustion engines, the interaction of the hot gas jets initiated by an active narrow throated pre-chamber with lean premixed CH4/air in a heavy-duty engine was studied computationally. A twelve-hole KAUST proprietary pre-chamber geometry was investigated using CONVERGE software. The KAUST pre-chamber has an upper conical part with the spark plug, and fuel injector, followed by a straight narrow region called the throat and nozzles connecting the chambers. The simulations were run for an entire cycle, starting at the previous cycle's exhaust valve opening (EVO). The SAGE combustion model was used with the chemistry modeled using a reduced methane oxidation mechanism based on GRI Mech 3.0, which was validated against in-house OH chemiluminescence data from the optical engine experiments.
Technical Paper

A Numerical Study on the Ignition of Lean CH4/Air Mixture by a Pre-Chamber-Initiated Turbulent Jet

2020-04-14
2020-01-0820
To provide insights into the fundamental characteristics of pre-chamber combustion engines, the ignition of lean premixed CH4/air due to hot gas jets initiated by a passive narrow throated pre-chamber in a heavy-duty engine was studied computationally. A twelve-hole pre-chamber geometry was investigated using CONVERGETM software. The numerical model was validated against the experimental results. To elucidate the main-chamber ignition mechanism, the spark plug location and spark timing were varied, resulting in different pressure gradient during turbulent jet formation. Different ignition mechanisms were observed for turbulent jet ignition of lean premixed CH4/air, based on the geometry effect. Ignition behavior was classified into the flame and jet ignition depending on the significant presence of hot active radicals. The jet ignition, mainly due to hot product gases was found to be advanced by the addition of a small concentration of radicals.
Technical Paper

A Sectional Soot Model for RANS Simulation of Diesel Engines

2014-04-01
2014-01-1590
In this paper, a sectional soot model coupled to a tabulated combustion model is compared with measurements from an experimental engine database. The sectional soot model, based on the work of Vervisch-Klakjic (Ph.D. thesis, Ecole Centrale Paris, Paris, 2011) and Netzell et al. (P. Combust. Inst., 31(1):667-674, 2007), has been implemented into IFPC3D (Bohbot et al., Oil Gas Sci Technol, 64(3):309-335, 2009), a 3D RANS solver. It enables a complex modeling of soot particles evolution, in a 3D Diesel simulation. Five distinct source terms are applied to each soot section at any time and any location of the flow. The inputs of the soot model are provided by a tabulated combustion model derived from the Engine Approximated Diffusion Flame (EADF) one (Michel and Colin, Int. J. Engine Res., 2013) and specifically modified to include the minor species required by the soot model.
Technical Paper

A Study of Lean Burn Pre-Chamber Concept in a Heavy Duty Engine

2019-09-09
2019-24-0107
Due to stringent emission standards, the demand for higher efficiency engines has been unprecedentedly high in recent years. Among several existing combustion modes, pre-chamber spark ignition (PCSI) emerges to be a potential candidate for high-efficiency engines. Research on the pre-chamber concept exhibit higher indicated efficiency through lean limit extension while maintaining the combustion stability. In this study, a unique pre-chamber geometry was tested in a single-cylinder heavy-duty engine at low load lean conditions. The geometry features a narrow throat, which was designed to be packaged inside a commercial diesel injector pocket. The pre-chamber was fueled with methane while the main chamber was supplied with an ethanol/air mixture.
Journal Article

An Alternative Method Based on Toluene/n-Heptane Surrogate Fuels for Rating the Anti-Knock Quality of Practical Gasolines

2014-10-13
2014-01-2609
As SI engines strive for higher efficiency they are more likely to encounter knock and fuel anti-knock quality, which is currently measured by RON and MON, becomes more important. However, the RON and MON scales are based on primary reference fuels (PRF) - mixtures of iso-octane and n-heptane - whose autoignition chemistry is significantly different from that of practical fuels. Hence RON or MON alone can truly characterize a gasoline for its knock behavior only at their respective test conditions. The same gasoline will match different PRF fuels at different operating conditions. The true anti-knock quality of a fuel is given by the octane index, OI = RON −KS where S = RON − MON, is the sensitivity. K depends on the pressure and temperature evolution in the unburned gas during the engine cycle and hence is different at different operating conditions and is negative in modern engines.
Technical Paper

An Experimental Investigation of the Effect of Bore-to-Stroke Ratio on a Diesel Engine

2013-09-08
2013-24-0065
The more and more severe regulations on exhaust emissions from vehicles and the worldwide demand for fuel consumption reduction impose continuous improvements of the engine thermal efficiency. Base engine geometrical setups are important aspects which have to be taken into account to improve the engine efficiency. This paper discusses the influence of the bore-to-stroke ratio on emissions, fuel consumption and full load performances of a Diesel engine. The expected advantage of a reduced bore-to-stroke ratio is mainly a decrease of the thermal losses, due to a higher volume-to-surface ratio, reducing the wall surfaces, responsible for the heat losses, per volume of gas. The advantages concerning the wall heat losses are opposed to the disadvantages of lower volumetric efficiency, as a smaller bore requires smaller valve diameter. Additionally does a reduction of the bore-to-stroke ratio lead to an increase of the friction losses, as the mean piston speed increases.
Technical Paper

An ICE Map Generation Tool Applied to the Evaluation of the Impact of Downsizing on Hybrid Vehicle Consumption

2015-09-06
2015-24-2385
Legal constraints concerning CO2 emissions have made the improvement of light duty vehicle efficiency mandatory. In result, vehicle powertrain and its development have become increasingly complex, requiring the ability to assess rapidly the effect of several technological solutions, such as hybridization or internal combustion engine (or ICE) downsizing, on vehicle CO2 emissions. In this respect, simulation is nowadays a common way to estimate a vehicle's fuel consumption on a given driving cycle. This estimation can be done with the knowledge of vehicle main characteristics, its transmission ratio and efficiency and its internal combustion engine fuel consumption map. While vehicle and transmission parameters are relatively easy to know, the ICE consumption map has to be obtained through either test bench measurements or computation.
Technical Paper

An Innovative Approach Combining Adaptive Mesh Refinement, the ECFM3Z Turbulent Combustion Model, and the TKI Tabulated Auto-Ignition Model for Diesel Engine CFD Simulations

2016-04-05
2016-01-0604
The 3-Zones Extended Coherent Flame Model (ECFM3Z) and the Tabulated Kinetics for Ignition (TKI) auto-ignition model are widely used for RANS simulations of reactive flows in Diesel engines. ECFM3Z accounts for the turbulent mixing between one zone that contains compressed air and EGR and another zone that contains evaporated fuel. These zones mix to form a reactive zone where combustion occurs. In this mixing zone TKI is applied to predict the auto-ignition event, including the ignition delay time and the heat release rate. Because it is tabulated, TKI can model complex fuels over a wide range of engine thermodynamic conditions. However, the ECFM3Z/TKI combustion modeling approach requires an efficient predictive spray injection calculation. In a Diesel direct injection engine, the turbulent mixing and spray atomization are mainly driven by the liquid/gas coupling phenomenon that occurs at moving liquid/gas interfaces.
Technical Paper

An Investigation into the Effect of Fuel Equivalence Ratio in an HCCI Combustion Engine Using PRF 60

2010-05-05
2010-01-1486
The effect of fuel equivalence ratio on the autoignition and combustion processes in a Homogeneous Charge Compression Ignition (HCCI) engine has been studied using a primary reference fuel (PRF60). Experiments have been performed on a single-cylinder engine operated in an alternate-fire mode. The operating conditions of the engine used in this work were an intake air pressure and temperature of 1.5 bar and 75°C respectively, an engine speed of 1200 rpm, compression ratio of 12:1, with varying fuel equivalence ratio (φ). A single zone CHEMKIN model using reduced chemical kinetic model of 560 species and 2818 reactions based on a 5 components gasoline surrogate from Reaction Design's Model Fuels Consortium was used to predict the HCCI engine combustion behavior for different fuel equivalence ratios.
Journal Article

Analysis of Fuel Properties on Combustion Characteristics in a Narrow-Throat Pre-Chamber Engine

2021-04-06
2021-01-0474
In this study, the authors investigated the effect of fuel properties on the combustion characteristics by employing methane, methanol, ethanol, and primary reference fuels (PRFs) as the main chamber fuel while using methane for the pre-chamber. Global excess air ratios (λ) from 1.6 to lean limit were tested, while 13% of total fuel energy supplied to the engine was delivered via the pre-chamber. The gaseous methane was injected into the pre-chamber at the gas exchange top-dead-center (TDC). Port fuel injection was tested with both open and closed inlet valves. The pre-chamber assembly was designed to fit into the diesel injector pocket of the base engine, which resulted in a narrow throat diameter of 3.3 mm. The combustion stability limit was set at 5% of the coefficient of variation of gross IMEP, and the knock intensity limit was set at 10 bar. GT-Power software was used to estimate the composition of pre-chamber species and was used in heat release analysis of the two chambers.
Technical Paper

Assessing the Efficiency of a New Gasoline Compression Ignition (GCI) Concept

2020-09-15
2020-01-2068
A practical Gasoline Compression Ignition (GCI) concept is presented that works on standard European 95 RON E10 gasoline over the whole speed/load range. A spark is employed to assist the gasoline autoignition at low loads; this avoids the requirement of a complex cam profile to control the local mixture temperature for reliable autoignition. The combustion phasing is controlled by the injection pattern and timing, and a sufficient degree of stratification is needed to control the maximum rate of pressure rise and prevent knock. With active control of the swirl level, the combustion system is found to be relatively robust against variability in charge motion, and subtle differences in fuel reactivity. Results show that the new concept can achieve very low fuel consumption over a significant portion of the speed/load map, equivalent to diesel efficiency. The efficiency is worse than an equivalent diesel engine only at low load where the combustion assistance operates.
Technical Paper

Auto-Ignition of Iso-Stoichiometric Blends of Gasoline-Ethanol-Methanol (GEM) in SI, HCCI and CI Combustion Modes

2017-03-28
2017-01-0726
Gasoline-ethanol-methanol (GEM) blends, with constant stoichiometric air-to-fuel ratio (iso-stoichiometric blending rule) and equivalent to binary gasoline-ethanol blends (E2, E5, E10 and E15 in % vol.), were defined to investigate the effect of methanol and combined mixtures of ethanol and methanol when blended with three FACE (Fuels for Advanced Combustion Engines) Gasolines, I, J and A corresponding to RON 70.2, 73.8 and 83.9, respectively, and their corresponding Primary Reference Fuels (PRFs). A Cooperative Fuel Research (CFR) engine was used under Spark Ignition and Homogeneous Charge Compression Ignited modes. An ignition quality tester was utilized in the Compression Ignition mode. One of the promising properties of GEM blends, which are derived using the iso-stoichiometric blending rule, is that they maintain a constant octane number, which has led to the introduction of methanol as a drop-in fuel to supplement bio-derived ethanol.
Technical Paper

Auto-ignition and Anti-Knock Evaluation of Dicyclopentadiene-PRF and TPRF Blends

2021-09-21
2021-01-1160
The increasing demand for high-octane fuels is pushing the combustion research towards investigating new potential fuels and octane boosters. In addition to their high-octane, those additives should be environmentally friendly. In this study, the anti-knock properties of Dicyclopentadiene (DCPD) as an additive to primary reference fuels (PRF) and toluene primary reference fuels (TPRF) have been investigated. The Research octane number (RON) and Motor octane number (MON) were measured using Cooperative Fuels Research (CFR) engine for four different fuel blends; PRF 60 + 10% DCPD, PRF 60 + 20% DCPD, PRF 70 + 10% DCPD and TPRF 70 + 10% DCPD. In addition, homogenous charge compression ignition (HCCI) was also performed using the CFR engine to show the effect of DCPD on suppressing low temperature chemistry of reference fuels.
Technical Paper

Automatic Body Fitted Hybrid Mesh Generation for Internal Combustion Engine Simulation

2014-04-01
2014-01-1133
An automatic mesh generation process for a body fitted 3D CFD code is presented in this paper along with the methodology to guarantee the mesh quality. This tool named OMEGA (Optimized MEsh Generation Automation) uses a direct coupling procedure between the IFP-C3D solver and a hybrid mesher Centaur. Thanks to this automatic procedure, the engineering time needed for body fitted 3D CFD simulation in internal combustion engines is drastically reduced from a few weeks to a few hours. Valve and piston motion laws are just given as input files and geometries and meshes are automatically moved and generated. Unlike other procedures, this automatic mesh generation does not use an intermediate geometry discretization (STL file, tetrahedral surface mesh) but directly the original CAD that has been modified thanks to the geometry motion functionalities integrated into the mesher.
Journal Article

Blending Octane Number of Ethanol in HCCI, SI and CI Combustion Modes

2016-10-17
2016-01-2298
The effect of ethanol blended with three FACE (Fuels for Advanced Combustion Engines) gasolines, I, J and A corresponding to RON 70.3, 71.8 and 83.5, respectively, were compared to PRF70 and PRF84 with the same ethanol concentrations, these being 2%, 5%, 10%, 15% and 20% by volume. A Cooperative Fuel Research (CFR) engine was used to understand the blending effect of ethanol with FACE gasolines and PRFs in spark-ignited and homogeneous charge compression ignited mode. Blending octane numbers (BON) were obtained for both the modes. All the fuels were also tested in an ignition quality tester to obtain Blending Derived Cetane numbers (BDCN). It is shown that fuel composition and octane number are important characteristics of all the base fuels that have a significant impact on octane increase with ethanol. The dependency of octane number for the base fuel on the blending octane number depended on the combustion mode operated.
Technical Paper

Blending Octane Number of Ethanol on a Volume and Molar Basis in SI and HCCI Combustion Modes

2017-10-08
2017-01-2256
The blending behavior of ethanol in five different hydrocarbon base fuels with octane numbers of approximately 70 and 84 was examined under Spark-Ignited (SI) and Homogeneous Charge Compression Ignited (HCCI) operating conditions. The Blending octane number (BON) was used to characterize the blending behavior on both a volume and molar basis. Previous studies have shown that the blending behavior of ethanol generally follows several well-established rules. In particular, non-linear blending effects are generally observed on a volume basis (i.e. BON > RON or MON of pure ethanol; 108 and 89, respectively), while linear blending effects are generally observed on a molar basis (i.e. BON = RON or MON of pure ethanol). This work firstly demonstrates that the non-linear volumetric blending effects traditionally observed under SI operating conditions are also observed under HCCI operating conditions.
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