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Technical Paper

A Comparative Study of Two RVE Modelling Methods for Chopped Carbon Fiber SMC

2017-03-28
2017-01-0224
To advance vehicle lightweighting, chopped carbon fiber sheet molding compound (SMC) is identified as a promising material to replace metals. However, there are no effective tools and methods to predict the mechanical property of the chopped carbon fiber SMC due to the high complexity in microstructure features and the anisotropic properties. In this paper, a Representative Volume Element (RVE) approach is used to model the SMC microstructure. Two modeling methods, the Voronoi diagram-based method and the chip packing method, are developed to populate the RVE. The elastic moduli of the RVE are calculated and the two methods are compared with experimental tensile test conduct using Digital Image Correlation (DIC). Furthermore, the advantages and shortcomings of these two methods are discussed in terms of the required input information and the convenience of use in the integrated processing-microstructure-property analysis.
Technical Paper

A Game Theory-Based Model Predictive Controller Considering Intension for Mandatory Lane Change

2020-12-30
2020-01-5127
In recent years, with the increase of traffic accidents and traffic jams, lane change, as one of the most important and commonly automatic driving operations for autonomous vehicles, is receiving attention in academia. It is considered to be one of the important solutions that play an important role in improving road traffic safety and efficiency. However, most existing lane-changing models are rule-based lane-changing models. These models only assume a one-direction impact of surrounding vehicles on the lane-changing vehicle. In fact, lane change is a process of mutual interaction between vehicles due to the complexity and uncertainty of the traffic environment. Moreover, the safety and efficiency of existing lane-changing decision algorithms need to be improved. In this paper, we proposed a multivehicle cooperative control approach with a distributed control structure to control the model.
Technical Paper

A High Reliable Automated Percussive Riveting System for Aircraft Assembly

2019-03-19
2019-01-1335
Percussive riveting is a widely used way of fastening in the field of aircraft assembly, which used to be done manually. Nowadays, replacing the traditional percussive riveting with automated percussive riveting becomes a trend worldwide, which improves the quality of riveting significantly. For the automated riveting system used in aircraft assembly, reliability is of great importance, deserving to be deeply researched and fully enhanced. In this paper, a high reliable automated percussive riveting system integrated into a dual robot drilling and riveting system is proposed. The riveting system consists of the hammer part and the bucking bar part. And both parts have been optimized to enhance the reliability. In the hammer side, proximity switches are fully used to detect the state of rivet insertion.
Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Technical Paper

A Mapless Trajectory Prediction Model with Enhanced Temporal Modeling

2024-04-09
2024-01-2874
The prediction of agents' future trajectory is a crucial task in supporting advanced driver-assistance systems (ADAS) and plays a vital role in ensuring safe decisions for autonomous driving (AD). Currently, prevailing trajectory prediction methods heavily rely on high-definition maps (HD maps) as a source of prior knowledge. While HD maps enhance the accuracy of trajectory prediction by providing information about the surrounding environment, their widespread use is limited due to their high cost and legal restrictions. Furthermore, due to object occlusion, limited field of view, and other factors, the historical trajectory of the target agent is often incomplete This limitation significantly reduces the accuracy of trajectory prediction. Therefore, this paper proposes ETSA-Pred, a mapless trajectory prediction model that incorporates enhanced temporal modeling and spatial self-attention.
Technical Paper

A Multimodal States Based Vehicle Descriptor and Dilated Convolutional Social Pooling for Vehicle Trajectory Prediction

2021-01-13
2020-01-5113
Precise trajectory prediction of surrounding vehicles is critical for decision-making of autonomous vehicles, and learning-based approaches are well recognized for the robustness. However, state-of-the-art learning-based methods ignore (1) the feasibility of the vehicle’s multimodal state information for prediction and (2) the mutually exclusive relationship between the global traffic scene receptive fields and the local position resolution when modeling vehicles’ interactions, which may influence prediction accuracy. Therefore, we propose a “vehicle descriptor”-based long short-term memory (LSTM) model with the dilated convolutional social pooling (VD+DCS-LSTM) to cope with the above issues.
Technical Paper

A New Clutch Actuation System for Dry DCT

2015-04-14
2015-01-1118
Dry dual clutch transmission (DCT) has played an important role in the high performance applications as well as low-cost market sectors in Asia, with a potential as the future mainstream transmission technology due to its high mechanical efficiency and driving comfort. Control system simplification and cost reduction has been critical in making dry DCT more competitive against other transmission technologies. Specifically, DCT clutch actuation system is a key component with a great potential for cost-saving as well as performance improvement. In this paper, a new motor driven clutch actuator with a force-aid lever has been proposed. A spring is added to assist clutch apply that can effectively reduce the motor size and energy consumption. The goal of this paper is to investigate the feasibility of this new clutch actuator, and the force-aid lever actuator's principle, physical structure design, and validation results are discussed in details.
Technical Paper

A New Positioning Device Designed for Aircraft Automated Alignment System

2019-09-16
2019-01-1883
Accurate and fast positioning of large aircraft component is of great importance for Automated Alignment System. The Ball joint is a widely-used mechanical device connecting the aircraft component and positioners. However, there are some shortcomings for the device in man-machine engineering, such as the entry state of the ball-head still needs to be confirmed by the workers and then switched to the locking state manually. To solve above problems, a new positioning mechanism is present in this paper, which consists of a ball-head and a ball-socket. The new device is equipped with a monocular vision system, in which a calibrated industrial camera is used to collect the images of the ball-head. And then, the 3-D coordinate of the ball-head center is calculated by a designed algorithm, guiding the positioner to capture the ball-head. Once the ball-head gets into the ball-socket, the pneumatic system will drive the pistons to move to the specified location.
Technical Paper

A New Rotating Wedge Clutch Actuation System

2017-10-08
2017-01-2441
Rotating clutches play an important role in automatic transmissions (AT), dual-clutch transmissions (DCT) and hybrid transmissions. It is very important to continually improve the transmission systems in the areas such as simplifying actuator designs, reducing cost and increasing controllability. A new concept of electrical motor driven actuation using a wedge mechanism, a wedge clutch, demonstrates potential benefits. This wedge clutch has the characteristics of good mechanical advantage, self-reinforcement, and faster and more precise controllability using electrical motor. In this paper, a new rotating wedge clutch is proposed. It presents a challenge since the motor actuator has to be stationary while the clutch piston is rotating. A new mechanism to connect the motor to the wedge piston, including dual-plane bearings and two mechanical ramp linkages, is studied. The design and verification of the physical structure of the actuator are discussed in detail in the paper.
Technical Paper

A Novel Integrated Chassis Controller Design Combining Active Suspension and 4WS

2005-11-01
2005-01-3566
In this paper, we proposed a novel integrated vehicle chassis control configuration, which is based on the combination of vehicle vertical and lateral motion controls. Focusing on the improvement of vehicle handling and riding performance, particularly the active safety under critical driving condition, the purpose of Active Suspension (AS) in the integrated system is to achieve ride comfort quality and to provide more tyre cornering ability near the cornering force saturation regions, while the effect of Four Wheel Steering (4WS) is expected to eliminate the body side slip angle and to achieve an ideal yaw rate model following.
Technical Paper

A Novel Normal Measurement Method for Robotic Drilling and Countersinking

2017-09-19
2017-01-2088
A novel normal measurement device for robotic drilling and countersinking has been developed. This device is mainly composed of three contact displacement sensors and a spherically compliant clamp pad. The compliance of the clamp pad allows it to be perpendicular to the part when the Multi-Function End Effector (MFEE) drives it to clamp the part surface prior to drilling, while the displacement sensors are used to measure the movement of the clamp pad relative to the MFEE. Once the sensors’ position is calibrated, the rotation angle of the clamp pad can be calculated by the displacement of the sensors. Then, the normal adjustment of MFEE is obtained, and the adjustment process can be achieved by the Rotation Tool Center Point (RTCP) function of robot. Thus, an innovative method based on laser tracker to identify the position of sensors is proposed.
Technical Paper

A Research on the Sound Quality Contribution of Vehicle Body Panel

2014-04-01
2014-01-0896
Sound quality of vehicle interior noise affects passenger comfort. In order to improve the sound quality of a micro commercial vehicle, the vehicle interior noise under different conditions such as idle, constant speeds and accelerating is recorded by using artificial head with dual microphones. The sound quality of recorded noise is evaluated in both objective and subjective ways. Physical parameters of interior noise are calculated objectively, and annoyance score is analyzed subjectively using paired-comparison method. According to the regression analyzing of the annoyance score and the physical parameters, an objective evaluation parameter of the sound quality is employed. To analyze the vehicle body panel contribution to interior noise sound quality, the location and spectrum characteristics of major panel emission noise sources are identified based on partial singular valued decomposition (PSVD) method.
Technical Paper

A Study of Energy Enhanced Multi-Spark Discharge Ignition in a Constant-Volume Combustion Chamber

2019-04-02
2019-01-0728
Multi-spark discharge (MSD) ignition is widely used in high-speed internal combustion engines such as racing cars, motorcycles and outboard motors in attempts to achieve multiple sparks during each ignition. In contrast to transistor coil ignition (TCI) system, MSD system can be greatly shortened the charging time in a very short time. However, when the engine speed becomes higher, the ignition will be faster, electrical energy stored in the ignition system will certainly become less, especially for MSD system. Once the energy released into the spark plug gap can’t be guaranteed sufficiently, ignition will become more difficult, and it will get worse in some harsh environment such as strong turbulence or lean fuel conditions. With these circumstances, the risks of misfire and partial combustion will increase, which can deteriorate the power outputs and exhaust emissions of internal combustion engine.
Technical Paper

Adaptive Optimal Management Strategy for Hybrid Vehicles Based on Pontryagin’s Minimum Principle

2020-04-14
2020-01-1191
The energy management strategies (EMS) for hybrid electric vehicles (HEV) have a great impact on the fuel economy (FE). The Pontryagin's minimum principle (PMP) has been proved to be a viable control strategy for HEV. The optimal costate of the PMP control can be determined by the given information of the driving conditions. Since the full knowledge of future driving conditions is not available, this paper proposed a dynamic optimization method for PMP costate without the prediction of the driving cycle. It is known that the lower fuel consumption the method yields, the more efficiently the engine works. The selection of costate is designed to make the engine work in the high efficiency range. Compared with the rule-based control, the proposed method by the principle of Hamiltonian, can make engine working points have more opportunities locating in the middle of high efficiency range, instead of on the boundary of high efficiency range.
Journal Article

An On-Line Path Correction Method Based on 2D Laser Profile Measurement for Gluing Robot

2022-03-08
2022-01-0016
Gluing is an essential fastening step in the field of aircraft assembly except for riveting and bolting. Generally, the robotic programs of gluing are generated in CAM environment. Due to the positioning errors and deformation of the workpiece to be glued in the fixture, the nominal pose and the actual pose of the workpiece are no longer consistent with each other. The Robot trajectory of dispensing glue is adjusted manually according to the actual pose of the workpiece by robot teaching. In this paper, an on-line gluing path correction method is developed by 2D laser profile measurement. A pose calibration method for 2D laser profiler integrated into a gluing robot by measuring a fixed center point of a standard ball is proposed to identify the position and orientation of the laser sensor, which enables the accurate transforming coordinates between the robot frame and the sensor frame.
Technical Paper

An Optimal Preview ANN Driver Model Based on Error Elimination Algorithm

2005-11-01
2005-01-3495
For the purposes of on-line control, e.g., in an automatic driving system, or of closed-loop directional control simulation, an optimal preview artificial neural network (ANN) driver model based on error elimination algorithm(EEA) is built. Then the optimal preview times are discussed in high frequency range in this system. The simulation results of optimal preview ANN driver model and Error Elimination Algorithm driver model are compared under the condition of different vehicle speeds and paths, which shows that the proposed approach is efficient and reliable enough, particularly for driver-vehicle closed-loop system.
Technical Paper

Analysis of the Cycle-to-Cycle Variations of In-Cylinder Vortex Structure and Vorticity using Phase-Invariant Proper Orthogonal Decomposition

2015-09-01
2015-01-1904
The proper formation of fuel-air mixture, which depends to a large extend on the complex in-cylinder air flow, is an important criterion to control the clean and reliable combustion process in spark-ignition direct-injection (SIDI) engines. The in-cylinder flow vorticity field presents highly transient complex characteristics, and the corresponding vorticity field also evolves in the entire engine cycle from intake to exhaust strokes. It is also widely recognized that the vorticity field plays a key role in the in-cylinder turbulent field because it influences the air-fuel mixing and flame development process. In this investigation, the in-cylinder vortex structure and vorticity field characteristics are analyzed using the phase-invariant proper orthogonal decomposition (POD) method.
Technical Paper

Application of the Newly Developed KLSA Model into Optimizing the Compression Ratio of a Turbocharged SI Engine with Cooled EGR

2018-10-30
2018-32-0037
Owing to the stochastic nature of engine knock, determination of the knock limited spark angle (KLSA) is difficult in engine cycle simulation. Therefore, the state-of-the-art knock modeling is mostly limited to either merely predicting knock onset (i.e. auto-ignition of end gas) or combining a simple unburned mass fraction (UMF) model representative of knock intensity (KI). In this study, a newly developed KLSA model, which takes both predictions of knock onset and intensity into account, is firstly introduced. Multiple variables including the excess air ratio, EGR ratio, cylinder pressure and the end gas temperature are included in the knock onset model. Based on the auto-ignition theory of hot spots in end gas, both the energy density and heat release rate in hot spots are taken into consideration in the KI model.
Technical Paper

Combustion and Emissions Improved by Using Flash Boiling Sprays and High-Energy Ignition Technologies in an Ethanol-Gasoline Optical Engine

2021-04-06
2021-01-0472
To alleviate the shortage of petroleum resources and the air pollution caused by the burning of fossil fuels, the development of renewable fuels has attracted widespread attention. Among the various renewable fuels, ethanol can be produced from biomass and does not require much modification when applied to practical engines, so it has been widely used. However, ethanol fuel has a higher heat of vaporization than gasoline, it is difficult to evaporate and atomize under cold start conditions. Besides, the catalyst has not reached the conversion temperature at this time, resulting in lower conversion efficiency. These factors all lead to higher pollutant emission levels in ethanol-gasoline blends. To solve the above problems, this research used visualization techniques to compare the effects of flash boiling and high-energy ignition technologies on the in-cylinder combustion process and pollutant emission of ethanol-gasoline blends fuel.
Technical Paper

Constraint-based Modeling of Fuel-spray Boundary Flow Fields under Sub-cooled and Flash-boiling Conditions

2024-04-09
2024-01-2621
The continuous improvement of spark-ignition direct-injection (SIDI) engines is largely attributed to the enhanced understanding of air-fuel mixing and combustion processes. The intricate interaction between transient spray behavior and the ambient flow field is important to unveil the airflow dynamics during the spray injection process. This study investigates the fuel-spray boundary interactions under different superheated conditions by analyzing the ambient flow field pattern with constraint-based modeling (CBM). In the experimental setup, superheated conditions are facilitated by adjusting different fuel temperatures and ambient pressures. By adding the tracer particles containing Rhodamine 6G to the ambient air, the combined diagnostic of fluorescent particle image velocimetry (FPIV) and Mie-scattering is implemented to measure the velocity distribution and flow trajectory of the air surrounding the spray formation and propagation.
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