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Technical Paper

A Computational Study of Lean Limit Extension of Alcohol HCCI Engines

2018-09-10
2018-01-1679
The purpose of present numerical study was to extend the operating range of alcohol (methanol and ethanol) fueled Homogeneous Charge Compression Ignition (HCCI) engine under low load conditions. Ignition of pure methanol and ethanol under HCCI mode of operation requires high intake temperatures and misfires at low loads are common in HCCI engines. Three methods have been adapted to optimize the use of methanol and ethanol for HCCI operation without increasing the intake temperature. First, blending methanol and ethanol with ignition improver, namely di-methyl ether (DME) and di-ethyl ether (DEE), was used to increase the cetane number and ignitability of premixed charge. Second, based on the blended fuels, the spark assistance was used to reduce required intake temperature for auto-ignition. Third, DME and DEE were directly injected to methanol and ethanol operated HCCI engine, in the form of Reactivity Controlled Compression Ignition (RCCI) combustion.
Technical Paper

A Feasibility Study of Using DI Butanol as an Ignition Source for Dual-Fuel Combustion

2017-03-28
2017-01-0770
The combustion of dual-fuel engines usually uses a pilot flame to burn out a background fuel inside a cylinder under high compression. The background fuel can be either a gaseous fuel or a volatile liquid fuel, commonly with low reactivity to prevent premature combustion and engine knocking; whereas the pilot flame is normally set off with the direct injection of a liquid fuel with adequate reactivity that is suitable for deterministic auto-ignition with a high compression ratio. In this work, directly injected butanol is used to generate the pilot flame, while intake port injected ethanol or butanol is employed as the background fuel. Compared with the conventional diesel-only combustion, dual-fuel operations not only broaden the fuel applicability, but also enhance the potential for clean combustion, in high efficiency engines. The amount of background fuel and the scheduling of pilot flame are investigated through extensive laboratory experiments.
Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Journal Article

Analyzing the Cycle-to-Cycle Variations of Vapor and Liquid Phases of Evaporating SIDI Sprays via Proper Orthogonal Decomposition Technique

2015-09-01
2015-01-1901
In this study, the spray characteristics of three multi-hole injectors, namely a 2-hole injector, a 4-hole injector, and a 6-hole injector were investigated under various superheated conditions. Fuel pressure was kept constant at 10MPa. Fuel temperature varied from 20°C to 85°C, and back pressure ranged from 20kPa to 100kPa. Both liquid phase and vapor phase of the spray were investigated via laser induced exciplex fluorescence technique. Proper orthogonal decomposition technique was applied to analyze the cycle-to-cycle variations of the liquid phase and vapor phase of the fuel spray separately. Effects of fuel temperature, back pressure, superheated degree and nozzle number on spray variation were revealed. It shows that higher fuel temperature led to a more stable spray due to enhanced evaporation which eliminated the fluctuating structures along the spray periphery. Higher back pressure led to higher spray variation due to increased interaction between spray and ambient air.
Journal Article

CFD Modeling of Reacting Diesel Sprays with Primary Reference Fuel

2021-04-06
2021-01-0409
Computational fluid dynamics (CFD) modeling has many potentials for the design and calibration of modern and future engine concepts, including facilitating the exploration of operation conditions and casting light on the involved physical and chemical phenomena. As more attention is paid to the matching of different fuel types and combustion strategies, the use of detailed chemistry in characterizing auto-ignition, flame stabilization processes and the formation of pollutant emissions is becoming critical, yet computationally intensive. Therefore, there is much interest in using tabulated approaches to account for detailed chemistry with an affordable computational cost. In the present work, the tabulated flamelet progress variable approach (TFPV), based on flamelet assumptions, was investigated and validated by simulating constant-volume Diesel combustion with primary reference fuels - binary mixtures of n-heptane and iso-octane.
Technical Paper

Characteristics of Impinging Spray and Corresponding Fuel Film under Different Injection and Ambient Pressure

2019-04-02
2019-01-0277
It has been found that the spray impingement on piston for SIDI engines significantly influences engine emission and combustion efficiency. Fuel film sticking on the wall will dramatically cause deterioration of engine friction performance, incomplete combustion, and substantial cycle-to-cycle variations. When increasing the injection pressure, these effects are more pronounce. Besides, the ambient pressure also plays an important role on the spray structure and influences the footprint of impinging spray on the plate. However, the dynamic behavior of impinging spray and corresponding film was not investigated thoroughly in previous literature. In this study, simultaneous measurements of macroscopic structure (side view) and its corresponding footprint (bottom view) of impinging spray was conducted using a single-hole, prototype injector in a constant volume chamber.
Technical Paper

Combustion and Emissions Improved by Using Flash Boiling Sprays and High-Energy Ignition Technologies in an Ethanol-Gasoline Optical Engine

2021-04-06
2021-01-0472
To alleviate the shortage of petroleum resources and the air pollution caused by the burning of fossil fuels, the development of renewable fuels has attracted widespread attention. Among the various renewable fuels, ethanol can be produced from biomass and does not require much modification when applied to practical engines, so it has been widely used. However, ethanol fuel has a higher heat of vaporization than gasoline, it is difficult to evaporate and atomize under cold start conditions. Besides, the catalyst has not reached the conversion temperature at this time, resulting in lower conversion efficiency. These factors all lead to higher pollutant emission levels in ethanol-gasoline blends. To solve the above problems, this research used visualization techniques to compare the effects of flash boiling and high-energy ignition technologies on the in-cylinder combustion process and pollutant emission of ethanol-gasoline blends fuel.
Technical Paper

Combustion and Emissions of Ethanol Fuel (E100) in a Small SI Engine

2003-10-27
2003-01-3262
An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.
Journal Article

Computational Modeling of Diesel Spray Combustion with Multiple Injections

2020-04-14
2020-01-1155
Multiple injection strategies are commonly used in conventional Diesel engines due to the flexibility for optimizing heat-release timing with a consequent improvement in fuel economy and engine-out emissions. This is also desirable in low-temperature combustion (LTC) engines since it offers the potential to reduce unburned hydrocarbon and CO emissions. To better utilize these benefits and find optimal calibrations of split injection strategies, it is imperative that the fundamental processes of multiple injection combustion are understood and computational fluid dynamics models accurately describe the flow dynamics and combustion characteristics between different injection events. To this end, this work is dedicated to the identification of suitable methodologies to predict the multiple injection combustion process.
Technical Paper

Development and Validation of a Binary Surrogate Model for Biodiesel

2017-10-08
2017-01-2326
In the present study a novel surrogate model for biodiesel including methyl decanoate (MD) and methyl crotonate (MC) was proposed and validated. In the binary mixture of surrogate fuel, MD was chosen to represent saturated methyl esters, which exhibited great low-temperature reactivity with typical negative temperature-coefficient (NTC) behavior and MC represented unsaturated components in real biodiesel, which was mainly responsible for soot formation and evolution. The proportion of MD and MC was determined by matching the characteristics such as derived cetane number (DCN), molecular weight (MW), atom number, H/C ratio and unsaturated degree. All of the criterions were calculated by the least square principles and the calculated surrogate of biodiesel was comprised of 92% MD and 8% MC in mole fraction. Furthermore, detailed kinetic model of the surrogate fuel was constructed and developed with modifications, which was composed of 2918 species and 9164 reactions.
Technical Paper

Diesel Spray Characterization at Ultra-High Injection Pressure of DENSO 250 MPa Common Rail Fuel Injection System

2017-03-28
2017-01-0821
High fuel injection pressure has been regarded as a key controlling factor for internal combustion engines to achieve good combustion performance with reduced emissions and improved fuel efficiency. For common-rail injection system (CRS) used in advanced diesel engines, fuel injection pressure can often be raised to beyond 200 MPa. Although characteristics of diesel spray has been thoroughly studied, little work has been done at ultra-high injection pressures. In this work, the characteristics of CRS diesel spray under ultra-high injection pressure up to 250 MPa was investigated. The experiments were conducted in an optically accessible high-pressure and high-temperature constant volume chamber. The injection pressure varied from 50 MPa to up to 250 MPa. Both non-evaporating condition and evaporating condition were studied. A single-hole injector was specially designed for this investigation.
Technical Paper

Early Pilot Injection Strategies for Reactivity Control in Diesel-ethanol Dual Fuel Combustion

2018-04-03
2018-01-0265
This paper examines the diesel-ethanol dual fuel combustion at medium engine loads on a single-cylinder research diesel engine with a compression ratio of 16.5:1. The effect of exhaust gas recirculation (EGR) and ethanol energy ratio was investigated for the dual fuel combustion to achieve simultaneously ultra-low NOx and soot emissions. A medium ethanol ratio of about 0.6 was found suitable to meet the requirements for mixing enhancement and ignition control, which resulted in the lowest NOx and soot emissions among the tested ethanol ratios. A double-pilot injection strategy was found competent to lower the pressure rise rate owing to the reduced fuel quantity in the close-to-TDC injection. The advancement of pilot injection timing tended to reduce the CO and THC emissions, which is deemed beneficial for high EGR operations. The reactivity mutual-modulation between the diesel pilot and the background ethanol mixture was identified.
Technical Paper

Effect of High Frequency Acoustic Field on Atomization Behavior of Ethanol and Kerosene

2017-10-08
2017-01-2318
Combustion instability often occurs inside the combustion chamber of aero engine. Fuel atomization and evaporation, one of the controlling processes of combustion rate, is an important mechanism of the combustion instability. To tackle combustion instability, it challenges a deep understanding of the underlying mechanism of fuel atomization and evaporation. In this paper, acoustic field was established to simulate the pressure oscillation. Transient spray images of ethanol and kerosene were recorded using high-speed camera. The obtained images were processed by MATLAB to extract and analyze the related data. Spatial fuel atomization characteristics was analytically examined by multi-threshold image method to analyze the effect of the high frequency acoustic field on the fuel break-up and disintegration. The results show that the half spray cone angle on the side with speaker is suppressed by the presence of the imposed acoustic field compared with the case without speaker.
Technical Paper

Effect of Injection Pressure on Nozzle Internal Flow and Jet Breakup under Sub-Cooled and Flash Boiling Test Conditions

2019-04-02
2019-01-0286
Injection pressure plays a vital role in spray break-up and atomization. High spray injection pressure is usually adopted to optimize the spray atomization in gasoline direct injection fuel system. However, higher injection pressure also leads to engine emission problem related to wall wetting. To solve this problem, researchers are trying to use flash boiling method to control the spray atomization process under lower injection test conditions. However, the effect of injection pressure on the spray atomization under flash boiling test condition has not been adequately investigated yet. In this study, quantitative study of internal flow and near nozzle spray breakup were carried out based on a two-dimensional transparent nozzle via microscopic imaging and phase Doppler interferometery. N-hexane was chosen as test fluid with different injection pressure conditions. Fuel temperature varied from 112°C to 148°C, which covered a wide range of superheated conditions.
Technical Paper

Effects of Injection Rate Profiles on Auto-Ignition in Ignition Quality Tester

2018-09-10
2018-01-1695
Ignition quality tester (IQT) is a standard experimental device to determine ignition delay time of liquid fuels in a controlled environment in the absence of gas exchange. The process involves fuel injection, spray breakup, evaporation and mixing, which is followed by auto-ignition. In this study, three-dimensional computational fluid dynamics (CFD) is used for prediction of auto-ignition characteristics of diethyl ether (DEE) and ethanol. In particular, the sensitivity of the ignition behavior to different injection rate profiles is investigated. Fluctuant rate profile derived from needle lift data from experiments performs better than square rate profile in ignition delay predictions. DEE, when used with fluctuant injection rate profile resulted in faster ignition, while for ethanol the situation was reversed. The contrasting results are attributed to the difference in local mixing.
Journal Article

Estimation on the Location of Peak Pressure at Quick Start of HEV Engine Employing Ion Sensing Technology

2008-06-23
2008-01-1566
In this paper an estimation method on location of peak pressure (LPP) employing flame ionization measurement, with the spark plug as a sensor, was discussed to achieve combustion parameters estimation at quick start of HEV engines. Through the cycle-based ion signal analysis, the location of peak pressure can be extracted in individual cylinder for the optimization of engine quick start control of HEV engine. A series of quick start processes with different cranking speed and engine coolant temperature are tested for establishing the relationship between the ion signals and the combustion parameters. An Artificial Neural Network (ANN) algorithm is used in this study for estimating these two combustion parameters. The experiment results show that the location of peak pressure can be well established by this method.
Technical Paper

Experimental Investigation of Fuel Film Characteristics of Ethanol Impinging Spray at Ultra-Low Temperature

2017-03-28
2017-01-0851
Increasing the injection pressure in DISI engine is an efficient way to obtain finer droplets but it will also potentially cause spray impingement on the cylinder wall and piston. Consequently, the fuel film sticking on the wall can dramatically increase the soot emission of the engine especially in a cold start condition. On the other hand, ethanol is widely used as an alternative fuel in DI engine due to its sustainable nature and high octane number. In this study, the fuel film characteristics of single-plume ethanol impinging spray was investigated. The experiments were performed under ultra-low fuel/plate temperature to simulate the cold start condition in cold areas. A low temperature thermostatic bath combined with specially designed heat exchangers were used to achieve ultra-low temperature for both the impinging plate and the fuel. Laser induced fluorescence (LIF) technique was employed to measure the thickness of fuel film deposited on the impinging plate.
Technical Paper

Experimental Investigation of Injection Strategies to Improve Intelligent Charge Compression Ignition (ICCI) Combustion with Methanol and Biodiesel Direct Injection

2020-09-15
2020-01-2072
Applications of methanol and biodiesel in internal combustion engines have raised widespread concerns, but there is still huge scope for improvement in efficiency and emissions. The brand-new combustion mode, named as Intelligent Charge Compression Ignition (ICCI) combustion, was proposed with methanol-biodiesel dual fuel direct injection. In this paper, effects of injection parameters such as two-stage split-injections, injection timings, injection pressure and intake pressure on engine combustion and emissions were investigated at IMEP = 8, 10, and 12 bar. Results show that the indicated thermal efficiency up to 53.5% and the NOx emissions approaching to EURO VI standard can be obtained in ICCI combustion mode.
Technical Paper

Experimental Research on Mixture Distribution of Diesel Premixed Low-Temperature Combustion

2015-09-01
2015-01-1839
The diesel premixed low-temperature combustion mode avoids the generation of thick mixture and the high temperature region in which a great amount of NOx and PM generates. It makes a significant reduction in the emissions of both NOx and PM available at the same time. However, with the quantity of pre-injection increases and the injection time advances, the emission of HC increases significantly, which causes a decrease in the combustion efficiency. Studies have shown that the flame quench caused by too thick or too lean mixture and the oil film on the chamber is the main source for the emission of HC. As a result, understanding the mechanism of atomization and evaporation of the fuel and the formation of the mixture makes significant sense. This paper focuses on the mixture formation process. And the methods of testing the distribution of the mixture, the influential factors and control methods are studied.
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