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Technical Paper

4WID/4WIS Electric Vehicle Modeling and Simulation of Special Conditions

2011-09-13
2011-01-2158
This paper introduces the characteristics of the 4 wheel independent driving/4 wheel independent steering (4WID/4WIS) electric vehicle (EV). Models of Subsystems and the vehicle are constructed based on Matlab/simulink. The vehicle model allows the inputs of different drive torques and steer angles of four wheels. The dynamic characteristics of drive motors and steer motors are considered, and also it can reflect the vehicle longitudinal dynamics change due to the increase of the mass and inertia of the four wheels. Besides, drive mode selection function that is unique to this type vehicle is involved. Simulations and analyses of crab, oblique driving and zero radius turning which are the special conditions of 4WID/4WIS EV are conducted. The results show that the model can reflect the dynamic response characteristics. The model can be used to the simulation analyses of handling, stability, energy saving and control strategies verification of 4WID/4WIS EVs.
Technical Paper

A Braking Force Distribution Strategy in Integrated Braking System Based on Wear Control and Hitch Force Control

2018-04-03
2018-01-0827
A braking force distribution strategy in integrated braking system composed of the main braking system and the auxiliary braking system based on braking pad wear control and hitch force control under non-emergency braking condition is proposed based on the Electronically Controlled Braking System (EBS) to reduce the difference in braking pad wear between different axles and to decrease hitch force between tractors and trailers. The proposed strategy distributes the braking force based on the desired braking intensity, the degree of the braking pad wear and the limits of certain braking regulations to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers. Computer co-simulations of the proposed strategy are performed.
Technical Paper

A Model-Based Mass Estimation and Optimal Braking Force Distribution Algorithm of Tractor and Semi-Trailer Combination

2013-04-08
2013-01-0418
Taking a good longitudinal braking performance on flat and level road of tractor and semi-trailer combination as a target, in order to achieve an ideal braking force distribution among axles, while the vehicle deceleration is just depend on the driver's intention, not affected by the variation of semi-trailer mass, the paper proposes a model based vehicle mass identification and braking force distribution strategy. The strategy identifies the driver's braking intention via braking pedal, estimates semi-trailer's mass during the building process of braking pressure in brake chamber, distributes braking force among axles by using the estimated mass. And a double closed-loop regulation of the vehicle deceleration and utilization adhesion coefficient of each axle is presented, in order to eliminate the bad effect of mass estimation error, and enhance the robustness of the whole algorithm. A simulation is conducted by utilizing MATLAB/Simulink and TruckSim.
Journal Article

A New Method for Bus Drivers' Economic Efficiency Assessment

2015-09-29
2015-01-2843
Transport vehicles consume a large amount of fuel with low efficiency, which is significantly affected by drivers' behaviors. An assessment system of eco-driving pattern for buses could identify the deficiencies of driver operation as well as assist transportation enterprises in driver management. This paper proposes an assessment method regarding drivers' economic efficiency, considering driving conditions. To this end, assessment indexes are extracted from driving economy theories and ranked according to their effect on fuel consumption, derived from a database of 135 buses using multiple regression. A layered structure of assessment indexes is developed with application of AHP, and the weight of each index is estimated. The driving pattern score could be calculated with these weights.
Technical Paper

A New Type of Electro-Hydraulic Power Steering System for Heavy-Duty Commercial Vehicles

2015-04-14
2015-01-1502
The earth's fossil energy is not limitless, and we should be taking advantage of the highly developed fields of science and technology to utilize it more efficiently and to create a fully environmentally friendly life. Considering the prodigious amount of vehicles in the world today, even a small improvement in their energy-saving performance could have a significant impact. In this paper, a new type of electro-hydraulic power steering (EHPS) system is described. It has two main advantages. First, it can significantly decrease the demand on the motor so that it can be used for a wider range of vehicles. Second, its pressure-flow characteristic can be programmed and is more flexible than hydraulic power steering (HPS) system. A prototype with a 500 W motor was applied to a truck with a front load of 2,700 kg, and static steer sweep tests were conducted to validate its feasibility.
Technical Paper

A Novel Three-Planetary-Gear Power-Split Hybrid Powertrain for Tracked Vehicles

2018-04-03
2018-01-1003
Tracked vehicles are widely used for agriculture, construction and many other areas. Due to high emissions, hybrid electric driveline has been applied to tracked vehicles. The hybrid powertrain design for the tracked vehicle has been researched for years. Different from wheeled vehicles, the tracked vehicle not only requires high mobility while straight driving, but also pursues strong steering performance. The paper takes the hybrid track-type dozers (TTDs) as an example and proposes an optimal design of a novel power-split powertrain for TTDs. The commercial hybrid TTD usually adopts the series hybrid powertrain, and sometimes with an extra steering mechanism, which has led to low efficiency and made the structure more complicated. The proposed three-planetary-gear power-split hybrid powertrain can overcome the problems above by utilizing the characteristics of planetary gear sets.
Technical Paper

A Three-Dimensional Flame Reconstruction Method for SI Combustion Based on Two-Dimensional Images and Geometry Model

2022-03-29
2022-01-0431
A feasible method was developed to reconstruct the three-dimensional flame surface of SI combustion based on 2D images. A double-window constant volume vessel was designed to simultaneously obtain the side and bottom images of the flame. The flame front was reconstructed based on 2D images with a slicing model, in which the flame characteristics were derived by slicing flame contour modeling and flame-piston collision area analysis. The flame irregularity and anisotropy were also analyzed. Two different principles were used to build the slicing model, the ellipse hypothesis modeling and deep learning modeling, in which the ellipse hypothesis modeling was applied to reconstruct the flame in the optical SI engine. And the reconstruction results were analyzed and discussed. The reconstruction results show that part of the wrinkled and folded structure of the flame front in SI engines can be revealed based on the bottom view image.
Technical Paper

Advanced Braking Control System for Hybrid Electric Vehicle Using Fuzzy Control Logic

2006-10-31
2006-01-3583
During braking, energy regeneration for hybrid electric vehicles (HEV) is an important technique to improve their fuel economy and extend their driving range. Due to the effect of regenerative braking torque added by the electric motor, the control logic of the braking system should be adjusted. This paper presents a control strategy for an HEV braking system, which calculates the optimal target wheel slip ratio based on vehicle dynamic states; a fuzzy logic approach is applied to maintain the optimal target slip ratio so that the best compromise between hydraulic braking torque and regenerative braking torque can be obtained for the vehicle. This control strategy is implemented with an 8-DOF nonlinear vehicle model and a “Magic Formula” tire model; the simulation results show that the proposed strategy is robust and effective.
Technical Paper

Analysis of Common Rail Pressure Build-Up and Assistant-Establishment of Engine Phase Position in Starting Process

2006-10-31
2006-01-3525
Rapid pressure build-up before acquiring the engine phase position is necessary to improve the start performance for a common rail diesel engine. This paper presents a simulation model to describe the pressure build-up process of the DENSO HP0-MD high-pressure pump, with the two pressure-control-solenoid-valves (PCV) are frequently driven in sequence. As the fuel is pumped only when one PCV is energized in its corresponding plunger supply stroke, simulation studies are carried out to analyze the pressure build-up effect of different driving frequency, and the 30Hz frequency is selected as the optimal driving frequency to achieve about 80% fuel supply efficiency for the normal cranking speed range. Additionally, when only the crankwheel signal is useful, a novel method, which checks whether the rail pressure rises in a special PCV energizing zone, is designed to assistant ascertain engine phase.
Technical Paper

Auxiliary Drive Control Strategy of Hydraulic Hub-Motor Auxiliary System for Heavy Truck

2016-09-27
2016-01-8113
To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.
Technical Paper

Control System Development for the Diesel APU in Off-Road Hybrid Electric Vehicle

2007-10-30
2007-01-4209
This paper developed a control system for the auxiliary power unit (APU) in off-road series hybrid electric special vehicle. A control system configuration was designed according to the requirements of the high voltage system in series hybrid electric special vehicle. Then optimal engine operating areas were defined. A gain scheduling engine speed PI controller was designed based on these areas. A closed loop voltage regulator was designed for the synchronous generator. The proposed control system was first validated on an APU control test bench. The test results showed the control system guaranteed the diesel APU good dynamic response characteristics while remaining stable output voltage. Finally, the APU control system was implemented on a diesel APU in an off-road series hybrid electric vehicle and a road test was conducted. The road test results showed the APU control system promised good performance in both vehicle dynamics and vehicle high voltage system.
Technical Paper

Design and Analysis of Parallel Hybrid Electric Vehicles for Heavy-Duty Truck Applications in a Total Cost of Ownership Framework

2018-07-13
2018-01-5025
Due to the potential on decreasing fuel consumption and design flexibility, parallel configurations are widely used for hybrid electric vehicles (HEVs). However, the fuel economy and economic profitability of parallel HEVs for heavy-duty truck applications under Chinese driving conditions still need to be investigated. It is uneasy to improve the fuel economy of parallel HEVs with a single electric motor from control perspective only. In this article, the battery size of the architecture is optimized by using the dynamic programming (DP) approach, based on a dynamic degradation model of the LiFePO4 battery. Moreover, based on the DP results, a near-optimal control strategy of the hybrid powertrain system for online application is proposed. Finally, with two economic assumptions, the initial costs, operation costs, and payback periods are obtained in a total cost of ownership framework perspective.
Technical Paper

Development and Validation of New Control Algorithm for Parallel Hybrid Electric Transit Bus

2006-10-31
2006-01-3571
The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

Development of Model Predictive Control Strategy of SCR System for Heavy-Duty Diesel Engines with a One-State Control-Oriented SCR Model

2018-09-10
2018-01-1763
Urea-based selective catalytic reduction (SCR) of nitric oxides (NOx) is a key technology for heavy-duty diesel engines to achieve the increasingly stringent NOx emission standards. The aqueous urea injection control is critical for urea-SCR systems in order to achieve high NOx conversion efficiency while restricting the tailpipe ammonia (NH3) slip. For Euro VI emission regulation, an advanced control strategy is essential for SCR systems since its NOx emission limits are tighter and test procedure are more stringent compared to Euro IV and Euro V. The complex chemical kinetics of the SCR process has motivated model-based control design approaches. However, the model is too complex to allow real-time implementation. Therefore, it is very important to have a reduced order model for SCR control system.
Technical Paper

Development of Simulation Platform and Control Strategy of Electronic Braking System for Commercial Vehicles

2014-09-30
2014-01-2286
Pneumatic Electric Braking System (EBS) is getting widely spread for commercial vehicles. Pneumatic EBS improves the problem of slow response of traditional pneumatic braking system by implementing brake-by-wire. However, the time-delay response and hysteresis of some electro-pneumatic components and some other issues decrease the response and control accuracy of the pneumatic EBS.
Journal Article

Experimental Investigation of Homogeneous Charge Induced Ignition (HCII) with Low-Pressure Injection to Reduce PM Emissions in a Heavy-Duty Engine

2016-04-05
2016-01-0775
Homogeneous Charge Induced Ignition (HCII) combustion utilizes a port injection of high-volatile fuel to form a homogeneous charge and a direct injection of high ignitable fuel near the Top Dead Center (TDC) to trigger combustion. Compared to Conventional Diesel Combustion (CDC) with high injection pressures, HCII has the potential to achieve diesel-like thermal efficiency with significant reductions in NOx and PM emissions with relatively low-pressure injections, which would benefit the engine cost saving remarkably. In the first part of current investigation, experiments were conducted at medium load with single diesel injection strategy. HCII exhibited great potential of using low injection pressures to achieve low soot emissions. But the engine load for HCII was limited by high heat release rate. Thus, in the second and third part, experiments were performed at high and low load with double diesel injection strategy.
Technical Paper

Experimental Study of Catalyzed Diesel Particulate Filter with Exhaust Fuel Injection System for Heavy-Duty Diesel Engines

2014-04-01
2014-01-1496
The diesel particulate filter (DPF) is an effective technology for particulate matter (PM) and particle number (PN) reduction. On heavy-duty diesel engines, the passive regeneration by Diesel Oxidation catalysts (DOC) and catalyzed DPFs (CDPF) is widely used for its simplicity and low cost, which is generally combined with the active regeneration of exhaust fuel injection. This study investigated a DOC-CDPF system with exhaust fuel injection upstream of the DOC. The system was integrated with a 7-liter diesel engine whose engine-out PM emission was below the Euro IV level and tested on an engine dynamometer. PM and PN concentrations were measured based on the Particle Measurement Programme (PMP), and the number/size spectrum for particles was obtained by a Differential Mobility Spectrometer (DMS). The filtration efficiency of DPF on PN was higher than 99% in ESC test, while the efficiency on PM was only 58%.
Technical Paper

Experimental Study of Flame Accelerated Ignition on Rapid Compression Machine and Heavy Duty Engine

2017-10-08
2017-01-2242
A new ignition method named Flame Accelerated Ignition (FAI) is proposed in this paper. The FAI system composes of a spark plug and a flame acceleration tunnel with annular obstacles inside. The FAI was experimentally investigated on a rapid compression machine (RCM) with optical accessibility and a single-cylinder heavy duty research engine. In RCM, the flame is significantly accelerated and the combustion process is evidently enhanced by FAI. The ignition delay and the combustion duration are both sharply decreased compared with conventional spark ignition (CSI) case. According to the optical diagnostics, the flame rushes out of the exit of the flame acceleration tunnel at maximum axial speed over 40 m/s, which exceeds 10 times that of CSI flame propagation. In radial direction, the flame curls outwards near the tunnel exit and keeps growing afterwards.
Technical Paper

Fuel Consumption Analysis and Optimizing of a Heavy Duty Dual Motor Coaxial Series-Parallel Hybrid Lorry under C-WTVC

2017-10-08
2017-01-2359
Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.
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