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Technical Paper

Brushless Series Connected Machine with DC Stator Excitation

2012-04-16
2012-01-0505
The brushless DC motors with permanent magnets are used primarily in law power applications. There are no limits on weight and motor dimensions in considered motors with DC stator excitation. Brushless series connected machine with DC stator excitation do not have rotor coils. Field coil and armature coils are mounted in the stator. Armature windings are connected to DC voltage source trough power transistors commutator. Power transistors are controlled by reflective optical sensors in function of rotor position. In the report, the new principle design of the motor with DC stator excitation is considered. The new principle of design supposes individual excitation for each of the armature phase. Such approach gives an opportunity to design electrical machine with any number of armature phases spaced in phase from each other. In series connected DC machines, the field winding is connected in series with the armature winding.
Technical Paper

DC Motor with Salient Poles Rotor and All Coils Placed on the Stator

2016-04-05
2016-01-0001
DC motors are the most controllable electrical machines but more complicated for fabrication, in comparison with induction motors having simplified design but more complicated for control. Regular DC motor contain excitation (field) coil on the stator and armature coil on the rotor. Armature coil connected with external voltage source by a mechanical commutator with brushes. This arrangement complicates fabrication of DC machine, increases its cost, lowered reliability, and demands regular maintenance. Electromagnets inside of the stator increase dimensions of DC motor. In DC motor with salient pole rotor, there are no coils on the rotor, and mechanical commutator with brushes is eliminated, and eliminated all disadvantages connected with this arrangement. In this paper, we consider the new version of DC machine with DC stator excitation in compare with presented earlier. The difference is in using individual coil excitation for each armature coil, placed on the stator.
Technical Paper

Effectiveness of Methods of Power Distribution in Transmissions of All-Wheel-Drive Trucks

2015-09-29
2015-01-2732
The main indicators for mobility of a multipurpose wheeled vehicle are the maximum and average technical velocity, and they are mainly determined by power-to-weight ratio and the parameters of the suspension. As our analysis shows, with the increase of the power-to-weight ratio of the vehicle and its weight, the growth rate of the velocity is reduced, and after reaching a certain value, the velocity remains almost constant. This is due to the fact that for operating conditions of the multi-purpose wheeled vehicle, movement on roads with different degrees of uneven distribution of the rolling resistance and adhesion, in both transverse and longitudinal directions, is typical. In this investigation we evaluate the effectiveness of the main methods of power distribution among drive wheels of the multi-purpose wheeled vehicles.
Technical Paper

Efficient Power Distribution in an All-Wheel Ground Vehicles

2016-04-05
2016-01-1105
This paper is devoted to development of methodology of system analysis of power distribution systems and development of methods of synthesis of objective laws in the power distribution among drive wheels of a multipurpose wheel vehicle. The methodology of system analysis provides for formulation of the problem; structural analysis of power distribution systems; the synthesis of objective laws in the power distribution; development of methods for their implementation. The methodology is based on the theory of the synthesis of technical systems. In this paper it has been solved the inverse problem of dynamics, namely: in accordance with specified requirements to effectiveness of the multipurpose wheeled vehicle, expressed in the form of formulated performance criteria, it is necessary to determine parameters of characteristics of control actions.
Technical Paper

Electric Drive of an Industrial Tractor

2013-09-24
2013-01-2469
A traction electric drive is offered for an industrial tractor. The drive contains the generator, the controlled rectifier, the independent inverters, and two onboard motors. The important feature of the offered electric drive is application of synchronous reactive machines of independent excitation as the generator and traction motors. These electric machines have the following technical features: the generator and motor design is brushless; and simple, the rotor has high mechanical rigidity that raises reliability at high speeds and overloads. There are no windings on the rotor; the motor is designed for ease of manufacture (by expert estimations its price is lower than the squirrel cage induction motor on the order of 15-20 %). The machines have increased efficiency a result of a “cold” rotor design; the motors have high torque overloads capacity (up to 4-6 times the values of nominal torque).
Technical Paper

Main Features of Forming the Transmission of an Active Multi-Link Road Train

2020-04-14
2020-01-0427
The development of the economy and the associated growth in trade both within the country and international transport, the associated construction and development of transport routes using elements of intelligent transport systems constantly require increasing the efficiency of trunk transportation. In addition, the development of new economic regions with an undeveloped road network is impossible without high-capacity motor vehicles and cross-country ability. To achieve these goals, the creation of active road trains, including multi-link ones, based on non-traditional technical solutions, is required. The idea of using multi-link trains in the system of intercity and international transportation is not new. However, at the present stage of development of automotive technology requires rethinking and use of new achievements of science and technology.
Technical Paper

Method of Producing Composite Powder EP648-Al2O3 for Selective Laser Melting Usage

2016-09-27
2016-01-2117
The development of Additive Technologies (SLS/SLM, EBM, DMD) suggests the increase of range expansion of materials used. One of the most promising directions is products manufacturing from composite materials. The technology of composite micro-powders production on the basis of heat-resistant nickel alloy EP648 and Al2O3 is proposed. The aim of this research is to develop a method of producing composite micropowders for additive technology application. This method is based on modification of the metal micropowders surface by the second phase in a planetary mixer (mechanochemical synthesis).The obtained composite micropowders are compared with powders which are recommended for selective laser melting usage (produced by MTT Technology). The equipment used in the research: planetary mixer, scanning electron microscopy (SEM), optical granulomorphometer Occio 500nano.
Technical Paper

Method of Production of Composite Powder Cu-Ni Suitable for Use in Selective Laser Melting

2016-09-27
2016-01-2121
The copper-nickel alloys are widely used in various industries. The adding of nickel significantly enhances mechanical properties, corrosion resistance and thermoelectric properties of copper. The technology was proposed of production of copper-nickel composite micro-powders by the gaseous deposition of nickel on the surface of copper powder. The vaporization of nickel was implemented by using magnetron. The relationship between mode of processing and the ratio of phases in the powder was investigated. The proposed method allows to modify the powder surface without deformation of the particles. The possibility of using of obtained composite powder in selective laser melting (SLM) was evaluated. It is assumed that the structure of the obtained composite material (SLM) will have inclusions of nickel and continuous chain of copper. This structure will have high mechanical properties and high electrical conductivity.
Technical Paper

Modeling Synchronous and Induction Machine with Wireless Rotor

2021-04-06
2021-01-0773
The new wireless rotor electrical machine has all the coils placed on the stator. The laminated wireless rotor serves as a magnetic field switcher. A wireless rotor is cold, and it facilitates machine cooling. The model of the wireless rotor machine includes electrical and mechanical components. The wireless rotor machines can find an application in practice because they have advantages over existing devices. In modeling, we use a new approach. We consider a motor as a natural control system with torque feedback. Such an approach simplifies analyses and adjustment of the operation of an electrical machine. First, we analyze an open-loop control system without torque feedback. In this case, by changing the rotor speed under external torque, we can receive the torque-speed motor characteristics. After some adjustments to the open-loop system, we can consider the close loop control system with torque feedback. We use a space vector representation for sinusoidal electric components.
Technical Paper

Modeling of the Automatic Power Distribution System among the Traction Motors of the Driving Wheels of a Multi-Axle Vehicle

2019-04-02
2019-01-0914
Dynamics of acceleration, mobility, fuel efficiency of wheeled vehicles are largely determined by the drive circuit to the driving wheels and bridges, as well as devices used in drive link nodes to distribute power among the driving wheels. This is especially important for multi-axle wheeled vehicles. In this paper, the object of the study is a multiaxial wheeled vehicle with an electric transmission consisting of an internal combustion engine with a power of 720 kW, one common generator and twelve traction motors mounted directly on the driving wheels. In connection with the change in load on the driving wheels due to the variability of soil properties, driving conditions (acceleration, braking, uniform motion), terrain topography, it is necessary to provide external regulation of electric machines working in the transmission of the vehicle.
Technical Paper

Optimization of the Process of Acceleration of a Vehicle Taking into Account the Regimes of Operation of Its Engine

2019-04-02
2019-01-0776
Currently, in order to effectively use the engine's energy resources and implement the required indicators of the traction, speed and fuel-economic properties of a vehicle, designers and manufacturers are trying to realize some certain properties to the transmission design that will ensure the most complete coordination of their joint work. However, even the optimal constructive solution cannot be universal, i.e. what is good for some operating conditions is not effective for other conditions. Therefore, today it is economically expedient to create vehicles intended for a certain, relatively narrow range of operating conditions. A wide range of modern continuously variable transmissions (CVT), as well as automatic control systems make it possible to radically change the approach to the design of vehicle transmissions. It remains only to determine the algorithms for changing the gear ratio of the CVT.
Technical Paper

Power Distribution in Transmissions of Multi-Wheeled Vehicles

2016-04-05
2016-01-1103
The main indicators for mobility of a multipurpose wheeled vehicle are the maximum and average technical velocity (it is defined as the distance traveled divided by the time elapsed), and they are mainly determined by power-to-weight ratio and the parameters of the suspension. As our analysis shows, with the increase of the power-to-weight ratio of the vehicle and its weight, the growth rate of the velocity is reduced, and after reaching a certain value, the velocity remains almost constant. This is due to the fact that for operating conditions of the multi-purpose wheeled vehicle, movement on roads with different degrees of uneven distribution of the rolling resistance and adhesion, in both transverse and longitudinal directions, is typical.
Technical Paper

Selective Laser Melting of Copper by 200 W CO2 Laser

2016-04-05
2016-01-0333
Due to its unique physical properties (high thermal and electric conductivity) copper is one of the most interesting materials in point of view of additive manufacturing in particular of Selective Laser Melting (SLM). But because of the low laser radiation absorption, low melting point and high thermal conductivity it is difficult to fabricate of copper components without pores. Results of many research have been shown that for successful Selective Laser Melting of copper powder is needed high laser power (more than 300 W) and high laser scanning speed (more than 600 mm/s). However now most SLM machines are equipped with laser plants with output power up to 200 W.In this research, SLM machine with 200 W maximum power CO2 laser has been used. For determination of the influence of SLM process parameters on quality of copper parts cubic specimens have been fabricated. The point distance, exposure time and base plate preheating temperature have been changing.
Technical Paper

Study of Influence of Electron Beam Treatment on Surface Properties of the Material Produced by Selective Laser Melting

2016-09-27
2016-01-2142
The treatment of solid surface by powerful streams of charged particles accelerated with power density ≥106 W/cm2 widely used for modification of different materials properties. The fast enter of electron beam power in the material of target causes the flow intense thermal and deformation processes. The changing of the structure, the phase composition, the microrelief of treated surface consequently happens. It is often accompanied by the hardening and increase of the wearing properties. The work proposed of using low-energy high-current electron beam as finish treatment of product obtained by selective laser melting of heat-resistant nickel alloy EP648. The subject of research was the surface properties of the product.
Technical Paper

The Traction: Electric Drive of the Active Trailer for Pipe Transportation

2015-09-29
2015-01-2823
In this paper, we consider the hybrid power train for transportation of long pipes with big diameter. It is includes diesel engine for main towing vehicle and auxiliary electric drive for the active trailer The trains with active trailers are necessary at the building of oil and natural gas pipelines in no road conditions and marshlands. Due to the electric drive, the trailer's off-road capability on marshland conditions is sharply increased and its control is facilitated. The specified attractive qualities are appeared, if wheels of the trailer are executed as drivable, and the kinematic circuit of a drive is fulfilled as one-stage. At this, it is taken in attention that power of the electric drive will take 20 - 25 % from rated power of the basic traction drive, with the expanded range of torque control (till 1:10 and more). Such overloads are provided by the electric drive with synchronous reluctance machine of independent excitation developed by authors.
Technical Paper

Three Zone Permanent Magnetic Structures and Their Applications

2015-04-14
2015-01-0141
Linear electric motors designed on the basis of permanent magnets have disadvantage. It is caused by nonlinear distribution of a magnetic flux density around the cylindrical permanent magnet. Therefore, the motors should be designed with the high level reserve power. It lids to increase of mass - dimensional parameters of a motor. In addition, it complicates a control system of an electric drive on base of the linear motor. These disadvantages are eliminated by using, offered by authors, of three-zoned permanent magnetic structures. Using the three zone magnetic structures on basis Nd-Fe-B permanent magnets allows reducing weight - dimensional parameters of the linear motor. In this paper is considered design technique of creation the tree zone magnet structure. As an example, it was designed linear electrical motor (actuator) for diesel speed electronic controller. Prototype electronic speed controller was build and tested.
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