Search Results

Fault diagnosis for automotive systems is driven by government regulations, vehicle repairability, and customer satisfaction. Several methods have been developed to detect and isolate faults in automotive systems, subsystems and components with special emphasis on those faults that affect the exhaust gas emission levels. Limit checks, model-based, and knowledge-based methods are applied for diagnosing malfunctions in emission control systems. Incipient and partial faults may be hard to detect when using a detection scheme that implements any of the previously mentioned methods individually; the integration of model-based and knowledge-based diagnostic methods may provide a more robust approach. In the present paper, use is made of fuzzy residual evaluation and of a fuzzy expert system to improve the performance of a fault detection method based on a mathematical model of the engine.

Over the last decade, many methods have been proposed for estimating the in-cylinder combustion pressure or the torque from instantaneous crankshaft speed measurements. However, such approaches are typically computationally expensive. In this paper, an entirely different approach is presented to allow the real-time estimation of the in-cylinder pressures based on crankshaft speed measurements. The technical implementation of the method will be presented, as well as extensive results obtained for a V-6 S.I. engine while varying spark timing, engine speed, engine load and EGR. The method allows to estimate the in-cylinder pressure with an average estimation error of the order of 1 to 2% of the peak pressure. It is very general in its formulation, is statistically robust in the presence of noise, and computationally inexpensive.

The acoustic attenuation performance of a single-pass, perforated concentric silencer filled with continuous strand fibers is investigated theoretically and experimentally. One-dimensional analytical and three-dimensional boundary element methods are employed to predict the acoustic attenuation in the absence of mean flow. Measured complex characteristic impedance and wave number are used to account for the wave propagation through absorbing fiber. The perforation impedance facing the fiber is also presented in terms of the complex characteristic impedance and wave number. The effects of perforate duct porosity and the fiber density are examined. Comparisons of predictions with the experiments illustrate the need for multidimensional analysis at higher frequencies, while the one-dimensional treatment provides a reasonable accuracy at lower frequencies, as expected. The study also shows a significant improvement in the acoustic attenuation of the silencer due to fiber absorption.

The acoustic characteristics of a hybrid silencer consisting of two dissipative chambers and a Helmholtz resonator are investigated first computationally and experimentally. Complex wave number and characteristic impedance are used for the dissipative chambers to account for the wave propagation through absorbing material. Three-dimensional boundary element method (BEM) is employed to predict the transmission loss in the absence of mean flow and the predictions are compared with the experimental results obtained from an impedance tube setup. Noting that the long connecting tube between acoustic elements may reduce the transmission loss near the resonance frequency, two alternative hybrid silencers with short connecting tubes are also investigated by BEM. The present study shows the effectiveness of hybrid silencers over a wide frequency range and demonstrates the importance of understanding each acoustic element, as well as their interaction in designing silencers.

Charge motion is known to accelerate and stabilize combustion through its influence on turbulence intensity and flame propagation. The present work investigates the effect of charge motion generated by intake runner blockages on combustion characteristics and emissions under part-load conditions in SI engines. Firing experiments have been conducted on a DaimlerChrysler (DC) 2.4L 4-valve I4 engine, with spark range extending around the Maximum Brake Torque (MBT) timing. Three blockages with 20% open area are compared to the fully open baseline case under two operating conditions: 2.41 bar brake mean effective pressure (bmep) at 1600 rpm, and 0.78 bar bmep at 1200 rpm. The blocked areas are shaped to create different levels of swirl, tumble, and cross-tumble. Crank-angle resolved pressures have been acquired, including cylinders 1 and 4, intake runners 1 and 4 upstream and downstream of the blockage, and exhaust runners 1 and 4.

Because of the need to safely vent exhaust gases, most engine dynamometer facilities are not well suited to measuring engine exhaust orifice noise. Depending on the location of the dyno facility within the building, the exhaust system may need to be extended in order to properly vent the exhaust fumes. This additional ducting changes the acoustic modes of the exhaust system which will change the measured orifice noise. Duct additions downstream of the original orifice location also alter the termination impedance such that in-duct pressure measurements with and without the extended exhaust system can vary significantly. In order to minimize the effect of the building's exhaust system on the desired engine exhaust system measurements, the present approach terminates the engine exhaust into a large enclosed volume or surge tank before venting the gases into the building's ventilation system.

This study investigates the autoignition of Primary Reference Fuels (PRFs) using a detailed kinetic model. The chemical kinetics software CHEMKIN is used to facilitate solutions in a constant volume reactor and a variable volume reactor, with the latter representing an IC engine. Experimental shock tube and HCCI engine data from literature is compared with the present predictions in these two reactors. The model is then used to conduct a parametric study in the constant volume reactor of the effect of inlet pressure, inlet temperature, octane number, fuel/air equivalence ratio, and exhaust gas recirculation (EGR) on the autoignition of PRF/air mixtures. A number of interesting characteristics are demonstrated in the parametric study. In particular, it is observed that PRFs can exhibit single or two stage ignition depending on the inlet temperature. The total ignition delay, whether single or two stage, is correlated withn-C7H16/O2 ratio.

The ported shroud casing treatment for turbocharger compressors offers a wider operating flow range, elevated boost pressures at low compressor mass flow rates, and reduced broadband whoosh noise in spark-ignition internal combustion engine applications. However, the casing treatment elevates tonal noise at the blade-pass frequency (BPF). Typical rotational speeds of compressors employed in practice push BPF noise to high frequencies, which then promote multi-dimensional acoustic wave propagation within the compressor ducting. As a result, in-duct acoustic measurements become sensitive to the angular location of pressure transducers on the duct wall. The present work utilizes a steady-flow turbocharger gas stand featuring a unique rotating compressor inlet duct to quantify the variation of noise measured around the duct at different angular positions.

A prototype hybrid exhaust silencing system consisting of dissipative and reactive components is designed based on the boundary element method (BEM) with a specific emphasis on its acoustic performance as evaluated relative to a production system. The outer dimensions of the prototype system are comparable to its production counterpart, which has two silencers connected by a pipe. The predicted transmission loss by BEM for the prototype is compared with the experimental results in an impedance tube for both the prototype and production hardware, providing a design guidance for the former. The sound pressure levels measured at the tailpipe exit during the engine ramp-up experiments in a dynamometer laboratory are presented to compare the two systems, providing the final assessment.

In-cylinder charge motion is known to significantly increase turbulence intensity, accelerate combustion rate, and reduce cyclic variation. This, in turn, extends the tolerance to exhaust gas recirculation (EGR), while the introduction of EGR results in much lowered nitrogen oxide (NOx) emissions and reduced fuel consumption. The present study investigates the effect of charge motion in a spark ignition engine on fuel consumption, combustion, and engine-out emissions with stoichiometric and EGR-diluted mixtures under part-load operating conditions. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine under 2.41 bar brake mean effective pressure at 1600 rpm over a spark range around maximum brake torque timing. The primary intake runners are partially blocked to create different levels of tumble, swirl, and cross-tumble (swumble) motion in the cylinder before ignition.

Quarter-wave resonators are commonly used as acoustic silencers in automotive air induction systems. Similar closed side branches can also be formed in the idle air bypass, exhaust gas recirculation, and positive crankcase ventilation systems of engines. The presence of a mean flow across these side branches can lead to an interaction between the mean flow and the acoustic resonances of the side branch. At discrete flow conditions, this coupling between the flow and acoustic fields may produce high amplitude acoustic pressure pulsations. For the quarter-wave resonator, this interaction can turn the silencer into a noise generator, while for systems where a valve is located at the closed end of the side branch the large pressure pulsations can cause the valve to fail. This phenomenon is not limited to automotive applications, and also occurs in natural gas pipelines, aircraft, and numerous other internal and external flows.

The acoustic and performance characteristics of an automotive centrifugal compressor are studied on a steady-flow turbocharger test bench, with the goal of advancing the current understanding of compression system instabilities at the low-flow range. Two different ducting configurations were utilized downstream of the compressor, one with a well-defined plenum (large volume) and the other with minimized (small) volume of compressed air. The present study measured time-resolved oscillations of in-duct and external pressure, along with rotational speed. An orifice flow meter was incorporated to obtain time-averaged mass flow rate. In addition, fast-response thermocouples captured temperature fluctuations in the compressor inlet and exit ducts along with a location near the inducer tips.

A fire in spacecraft or habitat supporting NASA's Exploration mission could jeopardize the system, mission, and/or crew. Given adequate measures for fire prevention, the hazard from a fire can be significantly reduced if fire detection is rapid and occurs in the early stages of fire development. The simultaneous detection of both particulate and gaseous products has been proven to rapidly detect fires and accurately distinguish between real fires and nuisance sources. This paper describes the development status of gaseous and particulate sensor elements, integrated sensor systems, and system testing. It is concluded that while development is still necessary, the fundamental approach of smart, miniaturized, multisensor technology has the potential to significantly improve the safety of NASA space exploration systems.

The coupling of shear layer instabilities with the acoustic resonances at the interface of two ducts, a main duct and a connecting sidebranch, leads to whistle noise. The present study investigates experimentally the mechanism of such pure tone noise. A generic sidebranch adapter is fabricated to allow for: (1) the ability to mount downstream of the throttle body in the induction system of a production engine; (2) the adjustment of sidebranch length; and (3) the changes in the diameter of the branch duct. Experiments are conducted both in a flow facility and an engine dynamometer facility for the same set of flow rates. The correlation of the whistle noise between these two facilities is examined in terms of frequency and the dimensionless numbers, including Strouhal and Mach.

The evolution of the flow field inside an IC engine during the intake stroke was studied using 2 different experimental techniques, namely the 2–D Particle Image Velocimetry (2–D PIV) and 3–D Particle Tracking Velocimetry (3–D PTV) techniques. Both studies were conducted using a water analog engine simulation rig. The head tested was a typical pent–roof head geometry with two intake valves and one exhaust valve, and the simulated engine operating point corresponded to an idle condition. For both the 2–D PIV and 3–D PTV experiments, high–speed CCD cameras were used to record the motion of the flow tracer particles. The camera frame rate was adjusted to correspond to 1/4° of crank angle (CA), hence ensuring excellent temporal resolution for velocity calculations. For the 2–D PIV experiment, the flow field was illuminated by an Argon–ion laser with laser–sheet forming optics and this laser sheet was introduced through a transparent piston crown to illuminate the center tumble plane.

This year, in the third year of FutureTruck competition, the Ohio State University team has taken the challenge to convert a 2002 Ford Explorer into a more fuel efficient and environmentally friendly SUV. This goal was achieved by use of a post-transmission, charge sustaining, parallel hybrid diesel-electric drivetrain. The main power source is a 2.5-liter, 103 kW advanced CIDI engine manufactured by VM Motori. A 55 kW Ecostar AC induction electric motor provides the supplemental power. The powertrain is managed by a state of the art supervisory control system which optimizes powertrain characteristics using advanced energy management and emission control algorithms. A unique driver interface implementing advanced telematics, and an interior designed specifically to reduce weight and be more environmentally friendly add to the utility of the vehicle as well as the consumer appeal.

With increasing demands to reduce emissions from internal combustion engines, engine manufacturers are forced to seek out new technology. One such technology employed primarily in the diesel and two-stroke engine community is direct-injection (DI). Direct injection has shown promising results in reduction of CO and NOx for both two- and four-stroke engines. While having been used for several years in the diesel industry, direct injection has been scrutinized for an inability to meet future requirements to reduce particulate matter emissions. Direct injection has also came under fire for complicating fuel delivery systems, thus making it cost prohibitive for small utility engine manufacturers. Recent research shows that the application of piezo-driven actuators has a positive effect on soot formation reduction for diesel engines and as this paper will distinguish, has the ability to simplify direct injection fuel delivery systems in general.

Typically, the combustion analysis for S.I. engines is limited to the determination of the apparent heat release from in-cylinder pressure measurements, effectively using a single zone approach with constant properties determined at some average temperature. In this paper, we follow an approach consistent with the engine modeling approach (i.e., reverse modeling) to extract heat release rate from combustion pressure data. The experimental data used here solely consists of quantities measured in a typical engine dynamometer tests, namely the crank-angle resolved cylinder pressure, as well as global measurements of the A/F ratio, engine speed, load, EGR, air mass flow rate and temperature and exhaust emissions. We then perform a two-zone, crank-angle resolved analysis of the pressure data using variable composition and properties.