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Technical Paper

A Modified Enhanced Driver Model for Heavy-Duty Vehicles with Safe Deceleration

2023-08-28
2023-24-0171
To accurately evaluate the energy consumption benefits provided by connected and automated vehicles (CAV), it is necessary to establish a reasonable baseline virtual driver, against which the improvements are quantified before field testing. Virtual driver models have been developed that mimic the real-world driver, predicting a longitudinal vehicle speed profile based on the route information and the presence of a lead vehicle. The Intelligent Driver Model (IDM) is a well-known virtual driver model which is also used in the microscopic traffic simulator, SUMO. The Enhanced Driver Model (EDM) has emerged as a notable improvement of the IDM. The EDM has been shown to accurately forecast the driver response of a passenger vehicle to urban and highway driving conditions, including the special case of approaching a signalized intersection with varying signal phases and timing. However, most of the efforts in the literature to calibrate driver models have focused on passenger vehicles.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
Journal Article

A Numerical Model for Flash Boiling of Gasoline-Ethanol Blends in Fuel Injector Nozzles

2011-09-11
2011-24-0003
Fuels are formulated by a variety of different components characterized by chemical and physical properties spanning a wide range of values. Changing the ratio between the mixture component molar fractions, it is possible to fulfill different requirements. One of the main properties that can be strongly affected by mixture composition is the volatility that represents the fuel tendency to vaporize. For example, changing the mixture ratio between alcohols and hydrocarbons, it is possible to vary the mixture saturation pressure, therefore the fuel vaporization ratio during the injection process. This paper presents a 1D numerical model to simulate the superheated injection process of a gasoline-ethanol mixture through real nozzle geometries. In order to test the influence of the mixture properties on flash atomization and flash evaporation, the simulation is repeated for different mixtures characterized by different gasoline-ethanol ratio.
Journal Article

A Primer on Building a Hardware in the Loop Simulation and Validation for a 6X4 Tractor Trailer Model

2014-04-01
2014-01-0118
This research was to model a 6×4 tractor-trailer rig using TruckSim and simulate severe braking maneuvers with hardware in the loop and software in the loop simulations. For the hardware in the loop simulation (HIL), the tractor model was integrated with a 4s4m anti-lock braking system (ABS) and straight line braking tests were conducted. In developing the model, over 100 vehicle parameters were acquired from a real production tractor and entered into TruckSim. For the HIL simulation, the hardware consisted of a 4s4m ABS braking system with six brake chambers, four modulators, a treadle and an electronic control unit (ECU). A dSPACE simulator was used as the “interface” between the TruckSim computer model and the hardware.
Technical Paper

Acoustic Attenuation Performance of Perforated Absorbing Silencers

2001-04-30
2001-01-1435
The acoustic attenuation performance of a single-pass, perforated concentric silencer filled with continuous strand fibers is investigated theoretically and experimentally. One-dimensional analytical and three-dimensional boundary element methods are employed to predict the acoustic attenuation in the absence of mean flow. Measured complex characteristic impedance and wave number are used to account for the wave propagation through absorbing fiber. The perforation impedance facing the fiber is also presented in terms of the complex characteristic impedance and wave number. The effects of perforate duct porosity and the fiber density are examined. Comparisons of predictions with the experiments illustrate the need for multidimensional analysis at higher frequencies, while the one-dimensional treatment provides a reasonable accuracy at lower frequencies, as expected. The study also shows a significant improvement in the acoustic attenuation of the silencer due to fiber absorption.
Technical Paper

Application of Model-Based Design Techniques for the Control Development and Optimization of a Hybrid-Electric Vehicle

2009-04-20
2009-01-0143
Model-based design is a collection of practices in which a system model is at the center of the development process, from requirements definition and system design to implementation and testing. This approach provides a number of benefits such as reducing development time and cost, improving product quality, and generating a more reliable final product through the use of computer models for system verification and testing. Model-based design is particularly useful in automotive control applications where ease of calibration and reliability are critical parameters. A novel application of the model-based design approach is demonstrated by The Ohio State University (OSU) student team as part of the Challenge X advanced vehicle development competition. In 2008, the team participated in the final year of the competition with a highly refined hybrid-electric vehicle (HEV) that uses a through-the-road parallel architecture.
Technical Paper

Applications of Computer Simulations for Part and Process Design for Automotive Stampings

1997-02-24
970985
Recent studies in sheet metal forming, conducted at universities world wide, emphasize the development of computer aided techniques for process simulation. To be practical and acceptable in a production environment, these codes must be easy to use and allow relatively quick solutions. Often, it is not necessary to make exact predictions but rather to establish the influence of process variables upon part quality, tool stresses, material flow, and material thickness variation. In cooperation with its industrial partners, the ERC for Net Shape Manufacturing of the Ohio State University has applied a number of computer codes for analysis and design of sheet metal forming operations. This paper gives a few selected examples taken from automotive applications and illustrates practical uses of computer simulations to improve productivity and reduce tool development and manufacturing costs.
Journal Article

Assessment of the Influence of GDI Injection System Parameters on Soot Emission and Combustion Stability through a Numerical and Experimental Approach

2015-09-06
2015-24-2422
The next steps of the current European and US legislation, EURO 6c and LEV III, and the incoming new test cycles will impose more severe restrictions on pollutant emissions for Gasoline Direct Injection (GDI) engines. In particular, soot emission limits will represent a challenge for the development of this kind of engine concept, if injection and after-treatment systems costs are to be minimized at the same time. The paper illustrates the results obtained by means of a numerical and experimental approach, in terms of soot emissions and combustion stability assessment and control, especially during catalyst-heating conditions, where the main soot quantity in the test cycle is produced. A number of injector configurations has been designed by means of a CAD geometrical analysis, considering the main effects of the spray target on wall impingement.
Technical Paper

Assessment of the Influence of Intake Duct Geometrical Parameters on the Tumble Motion Generation in a Small Gasoline Engine

2012-10-23
2012-32-0095
During the last years the deep re-examination of the engine design for lowering engine emissions involved two-wheel vehicles too. The IC engine overall efficiency plays a fundamental role in determining final raw emissions. From this point of view, the optimization of the in-cylinder flow organization is mandatory. In detail, in SI engines the generation of a coherent tumble vortex having dimensions comparable to the engine stroke could be of primary importance to extend the engines' ignition limits toward the field of the dilute/lean mixtures. For motorbike and motor scooter applications, the optimization of the tumble generation is considered an effective way to improve the combustion system efficiency and to lower emissions, considering also that the two-wheels layout represents an obstacle in adopting the advanced post-treatment concepts designed for automotive applications.
Technical Paper

Automatic Combustion Control for Calibration Purposes in a GDI Turbocharged Engine

2014-04-01
2014-01-1346
Combustion phasing is crucial to achieve high performance and efficiency: for gasoline engines control variables such as Spark Advance (SA), Air-to-Fuel Ratio (AFR), Variable Valve Timing (VVT), Exhaust Gas Recirculation (EGR), Tumble Flaps (TF) can influence the way heat is released. The optimal control setting can be chosen taking into account performance indicators, such as Indicated Mean Effective Pressure (IMEP), Brake Specific Fuel Consumption (BSFC), pollutant emissions, or other indexes inherent to reliability issues, such as exhaust gas temperature, or knock intensity. Given the high number of actuations, the calibration of control parameters is becoming challenging.
Journal Article

Battery Selection and Optimal Energy Management for a Range-Extended Electric Delivery Truck

2022-09-16
2022-24-0009
Delivery trucks and vans represent a growing transportation segment which reflects the shift of consumers towards on-line shopping and on-demand delivery. Therefore, electrification of this class of vehicles is going to play a major role in the decarbonization of the transportation sector and in the transition to a sustainable mobility system. Hybrid electric vehicles can represent a medium-term solution and have gained an increasing share of the market in recent years. These vehicles include two power sources, typically an internal combustion engine and a battery, which gives more degrees of freedom when controlling the powertrain to satisfy the power request at the wheels. Components sizing and powertrain energy management are strongly coupled and can make a substantial impact on the final energy consumption of a hybrid vehicle.
Technical Paper

Benchmark Comparison of Commercially Available Systems for Particle Number Measurement

2013-09-08
2013-24-0182
Measurement of particle number was introduced in the Euro 5/6 light duty vehicle emissions regulation. Due to the complex nature of combustion exhaust particles, and to transportation, transformation and deposition mechanisms, such type of measurement is particularly complex, and regression analysis is commonly used for the comparison of different measurement systems. This paper compares various commercial instruments, developing a correlation analysis focused on PN (Particle Number) measurement, and isolating the factors that mainly influence each measuring method. In particular, the experimental activity has been conducted to allow critical comparisons between measurement techniques that are imposed by current regulations and instruments that can be used also on the test cell. The paper presents the main results obtained by analyzing instruments based on different physical principles, and the effects of different sampling locations and different operating parameters.
Journal Article

Benchmarking Hybrid Concepts: On-Line vs. Off-Line Fuel Economy Optimization for Different Hybrid Architectures

2013-09-08
2013-24-0084
The recent advance in the development of various hybrid vehicle technologies comes along with the need of establishing optimal energy management strategies, in order to minimize both fuel economy and pollutant emissions, while taking into account an increasing number of state and control variables, depending on the adopted hybrid architecture. One of the objectives of this research was to establish benchmarking performance, in terms of fuel economy, for real time on-board management strategies, such as ECMS (Equivalent Consumption Minimization Strategy), whose structure has been implemented in a SIMULINK model for different hybrid vehicle concepts.
Technical Paper

Biosensing on the CD Microfluidic Platform with Genetically Engineered Proteins

2000-07-10
2000-01-2513
The current Si/polymeric medical diagnostic sensors that are on the market only feature a one-point calibration system [1]. Such a measurement results in less accurate sensing and more in-factory sensor rejection. The two-point calibration fluidic method introduced here will alleviate some of the shortcomings of such current miniature analytical systems. Our fluidic platform is a disposable, multi-purpose micro analytical laboratory on a compact disc (CD) [2, 3]. This system is based on the centrifugal force, in which fluidic flow can be controlled by the spinning rate of the CD and thus a whole range of fluidic functions including valving, mixing, metering, splitting, and separation can be implemented. Furthermore, optical detection such as absorption and fluorescence can be incorporated into the CD control unit to obtain signals from pre-specified positions on the disc.
Technical Paper

CFRP Crash Absorbers in Small UAV: Design and Optimization

2015-09-15
2015-01-2461
The high number of hull losses is a main concern in the UAV field, mostly due to the high cost of on-board equipment. A crashworthiness design can be helpful to control the extent and position of crash impact damage, minimizing equipment losses. However, the wide use of composite materials has recently put the accent on the lack of data about the behavior of these structures under operative loads, such as the crash conditions. This paper presents the outcome of a set of tests carried out to achieve a controlled crush of UAV structures, and to maximize the Specific Energy Absorption. In this work, a small-scale experimental test able to characterize the energy absorption of a Carbon-fiber-reinforced polymer under compression was developed introducing self-supporting sinusoidal shape specimens, which avoid the need for complex anti-buckling devices.
Technical Paper

Cold Start Simulation and Test on DISI Engines Utilizing a Multi-Zone Vaporization Approach

2012-04-16
2012-01-0402
Recent years have witnessed a dramatic increase in global ethanol production, while cellulosic feedstock or the algae-based production approach make more sustainable ethanol production foreseeable in many countries. The ethanol produced will increasingly penetrate the markets not only as blending component, but also as main fuel component, boosting demand for flex-fuel vehicles. One of the main challenges for flex-fuel vehicles is the cold start due to the poor vapor pressure of ethanol. This is detrimental to starting capability in DISI engines in particular, with increased cylinder wall wetting causing higher oil dilution. The most efficient solution for DISI engines is a smart injection strategy, enabling fuel vaporization during injection in the compression stroke. But this requires optimum injection parameters such as injection timing, split ratio and rail pressure.
Technical Paper

Combined Optimization of Energy and Battery Thermal Management Control for a Plug-in HEV

2019-10-07
2019-24-0249
This paper presents an optimization algorithm, based on discrete dynamic programming, that aims to find the optimal control inputs both for energy and thermal management control strategies of a Plug-in Hybrid Electric Vehicle, in order to minimize the energy consumption over a given driving mission. The chosen vehicle has a complex P1-P4 architecture, with two electrical machines on the front axle and an additional one directly coupled with the engine, on the rear axle. In the first section, the algorithm structure is presented, including the cost-function definition, the disturbances, the state variables and the control variables chosen for the optimal control problem formulation. The second section reports the simplified quasi-static analytical model of the powertrain, which has been used for backward optimization. For this purpose, only the vehicle longitudinal dynamics have been considered.
Journal Article

Comparative Assessment of Multi-Axis Bushing Properties Using Resonant and Non-Resonant Methods

2013-05-13
2013-01-1925
Shaped elastomeric joints such as engine mounts or suspension bushings undergo broadband, multi-axis loading; however, in practice, the elastomeric joint properties are often measured at stepped single frequencies (non-resonant test method). This article helps provide insight into multi-axis properties with new benchmark experiments that are designed to permit direct comparison between system resonant and non-resonant identification methods of the dynamic stiffness matrices of elastomeric joints, including multi-axis (non-diagonal) terms. The joints are constructed with combinations of inclined elastomeric cylinders to control non-diagonal terms in the stiffness matrix. The resonant experiment consists of an elastic metal beam end-supported by elastomeric joints coupling the in-plane transverse and longitudinal beam motion.
Technical Paper

Comparative study of different control strategies for Plug-In Hybrid Electric Vehicles

2009-09-13
2009-24-0071
Plug-In Hybrid Vehicles (PHEVs) represent the middle point between Hybrid Electric Vehicles (HEVs) and Electric Vehicles (EVs), thus combining benefits of the two architectures. PHEVs can achieve very high fuel economy while preserving full functionality of hybrids - long driving range, easy refueling, lower emissions etc. These advantages come at an expense of added complexity in terms of available fuel. The PHEV battery is recharged both though regenerative braking and directly by the grid thus adding extra dimension to the control problem. Along with the minimization of the fuel consumption, the amount of electricity taken from the power grid should be also considered, therefore the electricity generation mix and price become additional parameters that should be included in the cost function.
Journal Article

Comparison of Heavy Truck Engine Control Unit Hard Stop Data with Higher-Resolution On-Vehicle Data

2009-04-20
2009-01-0879
Engine control units (ECUs) on heavy trucks have been capable of storing “last stop” or “hard stop” data for some years. These data provide useful information to accident reconstruction personnel. In past studies, these data have been analyzed and compared to higher-resolution on-vehicle data for several heavy trucks and several makes of passenger cars. Previous published studies have been quite helpful in understanding the limitations and/or anomalies associated with these data. This study was designed and executed to add to the technical understanding of heavy truck event data recorders (EDR), specifically data associated with a modern Cummins power plant ECU. Emergency “full-treadle” stops were performed at many combinations of load-speed-surface coefficient conditions. In addition, brake-in-curve tests were performed on wet Jennite for various conditions of disablement of the braking system.
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