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Technical Paper

A Chemical-Kinetic Approach to the Definition of the Laminar Flame Speed for the Simulation of the Combustion of Spark-Ignition Engines

2017-09-04
2017-24-0035
The laminar burning speed is an important intrinsic property of an air-fuel mixture determining key combustion characteristics such as turbulent flame propagation. It is a function of the mixture composition (mixture fraction and residual gas mass fraction) and of the thermodynamic conditions. Experimental measurements of Laminar Flame Speeds (LFS) are common in literature, but initial pressure and temperature are limited to low values due to the test conditions: typical pressure values for LFS detection are lower than 25 bar, and temperature rarely exceeds 550 K. Actual trends in spark ignition engines are to increase specific power output by downsizing and supercharging, thus the flame front involves even more higher pressure and temperature since the beginning of combustion.
Journal Article

A Control-Oriented Knock Intensity Estimator

2017-09-04
2017-24-0055
The performance optimization of modern Spark Ignition engines is limited by knock occurrence: heavily downsized engines often are forced to work in the Knock-Limited Spark Advance (KLSA) range. Knock control systems monitor the combustion process, allowing to achieve a proper compromise between performance and reliability. Combustion monitoring is usually carried out by means of accelerometers or ion sensing systems, but recently the use of cylinder pressure sensors is also becoming frequent in motorsport applications. On the other hand, cylinder pressure signals are often available in the calibration stage, where SA feedback-control based on the pressure signal can be used to avoid damages to the engine during automatic calibration. A predictive real-time combustion model could help optimizing engine performance, without exceeding the allowed knock severity.
Technical Paper

A Methodology for In-Cylinder Flow Field Evaluation in a Low Stroke-to-Bore SI Engine

2002-03-04
2002-01-1119
This paper presents a methodology for the 3D CFD simulation of the intake and compression processes of four stroke internal combustion engines.The main feature of this approach is to provide very accurate initial conditions by means of a cost-effective initialization step. Calculations are applied to a low stroke-to-bore SI engine, operated at full load and maximum engine speed. It is demonstrated that initial conditions for this kind of engines have an important influence on flow field development, particularly in terms of mean velocities close to the firing TDC. Simulation results are used to discuss the choice of a set of parameters for the flow field characterization of low stroke-to-bore engines, as well as to provide an insight into the flow patterns during the overlapping period.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
Technical Paper

A RANS CFD 3D Methodology for the Evaluation of the Effects of Cycle By Cycle Variation on Knock Tendency of a High Performance Spark Ignition Engine

2014-04-01
2014-01-1223
Knocking combustions heavily limits the efficiency of Spark Ignition engines. The compression ratio is limited in the design stage of the engine development, letting to Spark Advance control the task of reducing the odds of abnormal combustions. A detailed analysis of knocking events can help improving engine performance and diagnosis strategies. An effective way is to use advanced 3D CFD (Computational Fluid Dynamics) simulation for the analysis and prediction of combustion performance. Standard 3D CFD approach is based on RANS (Reynolds Averaged Navier Stokes) equations and allows the analysis of the mean engine cycle. However knocking phenomenon is not deterministic and it is heavily affected by the cycle to cycle variation of engine combustions. A methodology for the evaluation of the effects of CCV (Cycle by Cycle Variability) on knocking combustions is here presented, based on both the use of Computation Fluid Dynamics (CFD) tools and experimental information.
Technical Paper

AFR Control on a Single Cylinder Engine Using the Ionization Current

1998-02-23
980203
Over the years numerous researchers have suggested that the ionization current signal carries within it combustion relevant information. The possibility of using this signal for diagnostics and control provides motivation for continued research in this area. To be able to use the ion current signal for feedback control a reliable estimate of some combustion related parameter is necessary and therein lies the difficulty. Given the nature of the ion current signal this is not a trivial task. Fei An et al. [1] employed PCA for feature extraction and then used these feature vectors to design a neural network based classifier for the estimation of air to fuel ratio (AFR). Although the classifier predicted AFR with sufficient reliability, a major draw back was that the ion current signals used for prediction were averaged signals thus precluding a cycle to cycle estimate of AFR.
Journal Article

Advanced Combustion Modelling of High BMEP Engines under Water Injection Conditions with Chemical Correlations Generated with Detailed Kinetics and Machine Learning Algorithms

2020-09-15
2020-01-2008
Water injection is becoming a technology of increasing interest for SI engines development to comply with current and prospective regulations. To perform a rapid optimization of the main parameters involved by the water injection process, it is necessary to have reliable CFD methodologies capable of capturing the most important phenomena. In the present work, a methodology for the CFD simulation of combustion cycles of SI GDI turbocharged engines under water injection operation is proposed. The ECFM-3Z model adopted for combustion and knock simulations takes advantages by the adoption of correlations for the laminar flame speed, flame thickness and ignition delay times prediction obtained by a detailed chemistry calculation. The latter uses machine learning algorithms to reduce the time to generate the full database while still maintaining an even distribution along the variables of interest.
Technical Paper

An Experimental Study on the Effect of Intake Primary Runner Blockages on Combustion and Emissions in SI Engines under Part-Load Conditions

2004-10-25
2004-01-2973
Charge motion is known to accelerate and stabilize combustion through its influence on turbulence intensity and flame propagation. The present work investigates the effect of charge motion generated by intake runner blockages on combustion characteristics and emissions under part-load conditions in SI engines. Firing experiments have been conducted on a DaimlerChrysler (DC) 2.4L 4-valve I4 engine, with spark range extending around the Maximum Brake Torque (MBT) timing. Three blockages with 20% open area are compared to the fully open baseline case under two operating conditions: 2.41 bar brake mean effective pressure (bmep) at 1600 rpm, and 0.78 bar bmep at 1200 rpm. The blocked areas are shaped to create different levels of swirl, tumble, and cross-tumble. Crank-angle resolved pressures have been acquired, including cylinders 1 and 4, intake runners 1 and 4 upstream and downstream of the blockage, and exhaust runners 1 and 4.
Technical Paper

An Investigation of Mixture Formation Processes During Start-Up of a Natural Gas Powered SI Engine

1998-05-04
981387
The mixture formation processes of methane and air in an optical access engine operating steadily at 200 RPM have been explored in order to study charge inhomogeneity in a natural gas powered spark ignition engine during transient engine cranking. Planar Laser Induced Fluorescence has been used to create fuel/air equivalence ratio maps as a function of injection timing for various image planes at intervals throughout the intake and compression strokes. The work has been done using a Honda VTEC-E engine head that features port injection, four valves per cylinder, a pentroof style combustion chamber for the generation of tumble motion, and one nearly deactivated intake valve to generate swirl motion at low engine speeds in order to enhance mixing.
Technical Paper

Application of Enhanced Least Square to Component Synthesis Using FRF for Analyzing Dynamic Interaction of Coupled Body-Subframe System

1999-05-17
1999-01-1826
The component response synthesis approach utilizing frequency response function (FRF) has been used to analyze the dynamic interaction of two or more vehicle components coupled at discrete interface points. This method is somewhat suitable for computing higher frequency response because experimental component FRFs can be incorporated into the formulation directly. However its calculations are quite sensitive to measurement errors in the FRFs due to the several matrix inversion steps involved. In the past, researchers have essentially used a combined direct inverse and truncated singular valued decomposition (TSVD) technique to ensure a stable calculation, which is typically applied semi-empirically due to the lack of understanding of the influence of measurement error.
Technical Paper

Application of Model-Based Design Techniques for the Control Development and Optimization of a Hybrid-Electric Vehicle

2009-04-20
2009-01-0143
Model-based design is a collection of practices in which a system model is at the center of the development process, from requirements definition and system design to implementation and testing. This approach provides a number of benefits such as reducing development time and cost, improving product quality, and generating a more reliable final product through the use of computer models for system verification and testing. Model-based design is particularly useful in automotive control applications where ease of calibration and reliability are critical parameters. A novel application of the model-based design approach is demonstrated by The Ohio State University (OSU) student team as part of the Challenge X advanced vehicle development competition. In 2008, the team participated in the final year of the competition with a highly refined hybrid-electric vehicle (HEV) that uses a through-the-road parallel architecture.
Technical Paper

Assessment of the Influence of Intake Duct Geometrical Parameters on the Tumble Motion Generation in a Small Gasoline Engine

2012-10-23
2012-32-0095
During the last years the deep re-examination of the engine design for lowering engine emissions involved two-wheel vehicles too. The IC engine overall efficiency plays a fundamental role in determining final raw emissions. From this point of view, the optimization of the in-cylinder flow organization is mandatory. In detail, in SI engines the generation of a coherent tumble vortex having dimensions comparable to the engine stroke could be of primary importance to extend the engines' ignition limits toward the field of the dilute/lean mixtures. For motorbike and motor scooter applications, the optimization of the tumble generation is considered an effective way to improve the combustion system efficiency and to lower emissions, considering also that the two-wheels layout represents an obstacle in adopting the advanced post-treatment concepts designed for automotive applications.
Journal Article

Circumferential Variation of Noise at the Blade-Pass Frequency in a Turbocharger Compressor with Ported Shroud

2021-08-31
2021-01-1044
The ported shroud casing treatment for turbocharger compressors offers a wider operating flow range, elevated boost pressures at low compressor mass flow rates, and reduced broadband whoosh noise in spark-ignition internal combustion engine applications. However, the casing treatment elevates tonal noise at the blade-pass frequency (BPF). Typical rotational speeds of compressors employed in practice push BPF noise to high frequencies, which then promote multi-dimensional acoustic wave propagation within the compressor ducting. As a result, in-duct acoustic measurements become sensitive to the angular location of pressure transducers on the duct wall. The present work utilizes a steady-flow turbocharger gas stand featuring a unique rotating compressor inlet duct to quantify the variation of noise measured around the duct at different angular positions.
Technical Paper

Correlation of a CAE Hood Deflection Prediction Method

2008-04-14
2008-01-0098
As we continue to create ever-lighter road vehicles, the challenge of balancing weight reduction and structural performance also continues. One of the key parts this occurs on is the hood, where lighter materials (e.g. aluminum) have been used. However, the aerodynamic loads, such as hood lift, are essentially unchanged and are driven by the front fascia and front grille size and styling shape. This paper outlines a combination CFD/FEA prediction method for hood deflection performance at high speeds, by using the surface pressures as boundary conditions for a FEA linear static deflection analysis. Additionally, custom post-processing methods were developed to enhance flow analysis and understanding. This enabled the modification of existing test methods to further improve accuracy to real world conditions. The application of these analytical methods and their correlation with experimental results are discussed in this paper.
Technical Paper

Development and Software-in-the-Loop Validation of an Artificial Neural Network-Based Engine Simulator

2022-09-16
2022-24-0029
Due to the ever increasingly stringent emission regulations for passenger vehicles, the efficiency and performance increase of Spark Ignition (SI) engines have been under the focus of the engine manufacturers. The quest for efficiency and performance increase has led to the development of increasingly complex powertrains and control strategies. The development process requires novel methods that feature a smooth transition between the real and the virtual prototypes. Furthermore, to reduce the development time and cost, developing an engine simulator with a low computational effort and good accuracy, which predicts the engine behavior on the entire operating range, plays a crucial role. This work proposes an Artificial Intelligence-based engine simulator for a Spark Ignition engine. The simulator relies on Neural Networks for the calculation of the main combustion metrics. In the first part of this paper, the data acquired at the engine test cell are analyzed.
Technical Paper

Development and Validation of a Virtual Sensor for Estimating the Maximum in-Cylinder Pressure of SI and GCI Engines

2021-09-05
2021-24-0026
This work focuses on the development and validation of a data-driven model capable of predicting the maximum in-cylinder pressure during the operation of an internal combustion engine, with the least possible computational effort. The model is based on two parameters, one that represents engine load and another one the combustion phase. Experimental data from four different gasoline engines, two turbocharged Gasoline Direct Injection Spark Ignition, a Naturally Aspirated SI and a Gasoline Compression Ignition engine, was used to calibrate and validate the model. Some of these engines were equipped with technologies such as Low-Pressure Exhaust Gas Recirculation and Water Injection or a compression ignition type of combustion in the case of the GCI engine. A vast amount of engine points were explored in order to cover as much as possible of the operating range when considering automotive applications and thus confirming the broad validity of the model.
Technical Paper

Development of a Model for the Wall Film Formed by Impinging Spray Based on a Fully Explicit Integration Method

2005-09-11
2005-24-087
A wall film model has been implemented in a customized version of KIVA-3 code developed at University of Bologna. Under the hypothesis of `thin laminar flow' the model simulates the dynamics of a liquid wall film generated by impinging sprays. Particular care has been taken in numerical implementation of the model. The major phenomena taken into account in the present model are: wall film formation by impinging spray; body forces, such as gravity or acceleration of the wall; shear stress at the interface with the gas and no slip condition on the wall; momentum contribution and dynamic pressure generated by the tangential and normal component of the impinging drops; film evaporation by heat exchange with wall and surrounding gas. The model doesn't consider the effect of the wavy film motion and suppose that all the impinging droplets adhere to the film.
Technical Paper

Development of a Novel Approach for Non-Intrusive Closed-Loop Heat Release Estimation in Diesel Engines

2013-04-08
2013-01-0314
Over the past years, policies affecting pollutant emissions control for Diesel engines have become more and more restrictive. In order to meet such requirements, innovative combustion control methods have currently become a key factor. Several studies demonstrate that the desired pollutant emission reduction can be achieved through a closed-loop combustion control based on in-cylinder pressure processing. Nevertheless, despite the fact that cylinder pressure sensors for on-board application have been recently developed, large scale deployment of such systems is currently hindered by unsatisfactory long term reliability and high costs. Whereas both the accuracy and the reliability of pressure measurement could be improved in future years, pressure sensors would still be a considerable part of the cost of the entire engine management system.
Technical Paper

Diesel Engine Acoustic Emission Analysis for Combustion Control

2012-04-16
2012-01-1338
Future regulations on pollutant emissions will impose a drastic cut on Diesel engines out-emissions. For this reason, the development of closed-loop combustion control algorithms has become a key factor in modern Diesel engine management systems. Diesel engines out-emissions can be reduced through a highly premixed combustion portion in low and medium load operating conditions. Since low-temperature premixed combustions are very sensitive to in-cylinder thermal conditions, the first aspect to be considered in newly developed Diesel engine control strategies is the control of the center of combustion. In order to achieve the target center of combustion, conventional combustion control algorithms correct the measured value varying main injection timing. A further reduction in engine-out emissions can be obtained applying an appropriate injection strategy.
Technical Paper

Effect of Intake Primary Runner Blockages on Combustion Characteristics and Emissions with Stoichiometric and EGR-diluted Mixtures in SI Engines

2007-10-29
2007-01-3992
In-cylinder charge motion is known to significantly increase turbulence intensity, accelerate combustion rate, and reduce cyclic variation. This, in turn, extends the tolerance to exhaust gas recirculation (EGR), while the introduction of EGR results in much lowered nitrogen oxide (NOx) emissions and reduced fuel consumption. The present study investigates the effect of charge motion in a spark ignition engine on fuel consumption, combustion, and engine-out emissions with stoichiometric and EGR-diluted mixtures under part-load operating conditions. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine under 2.41 bar brake mean effective pressure at 1600 rpm over a spark range around maximum brake torque timing. The primary intake runners are partially blocked to create different levels of tumble, swirl, and cross-tumble (swumble) motion in the cylinder before ignition.
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