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One of the primary reasons that FMVSS 111 currently requires flat rearview mirrors as original equipment on the driver's side of passenger cars is a concern that convex mirrors might reduce safety by causing drivers to overestimate the distances to following vehicles. Several previous studies of the effects of convex rearview mirrors have indicated that they do cause overestimations of distance, but of much lower magnitude than would be expected based on the mirrors' levels of image minification and the resulting visual angles experienced by drivers. Previous studies have investigated mirrors with radiuses of curvature up to 2000 mm. The present empirical study was designed to investigate the effects of mirrors with larger radiuses (up to 8900 mm). Such results are of interest because of the possible use of large radiuses in some aspheric mirror designs, and because of the information they provide about the basic mechanisms by which convex mirrors affect distance perception.

A general failure criterion for spot welds is proposed with consideration of the plastic anisotropy and the separation speed for crash applications. A lower bound limit load analysis is conducted to account for the failure loads of spot welds under combinations of three forces and three moments. Based on the limit load solution and the experimental results, an engineering failure criterion is proposed with correction factors determined by different spot weld tests. The engineering failure criterion can be used to characterize the failure loads of spot welds with consideration of the effects of the plastic anisotropy, separation speed, sheet thickness, nugget radius and combinations of loads. Spot weld failure loads under uniaxial and biaxial opening loads and those under combined shear and twisting loads from experiments are shown to be characterized well by the engineering failure criterion.

Vehicle motions can adversely affect the ability of a driver or occupant to quickly and accurately push control buttons located in many advanced vehicle control, navigation and communications systems. A pilot study was conducted using the U.S. Army Tank Automotive and Armaments Command (TACOM) Ride Motion Simulator (RMS) to assess the effects of vertical ride motion on the kinematics of reaching. The RMS was programmed to produce 0.5 g and 0.8 g peak-to-peak sinusoidal inputs at the seat-sitter interface over a range of frequencies. Two participants performed seated reaching tasks to locations typical of in-vehicle controls under static conditions and with single-frequency inputs between 0 and 10 Hz. The participants also held terminal reach postures during 0.5 to 32 Hz sine sweeps. Reach kinematics were recorded using a 10-camera VICON motion capture system. The effects of vertical ride motion on movement time, accuracy, and subjective responses were assessed.

Current automotive design practices related to driver visibility are based on static laboratory studies of mostly straight ahead viewing that were conducted by Meldrum and others beginning in 1962. These individual studies have never been replicated either in the lab or in actual driving situations to determine the validity of their procedures. After a thorough review of the literature related to driver eye location and a statistical analysis of previous static eye location data, an experimental design is proposed to determine dynamic eye location distribution characteristics. This design will provide information on: (a) the relationship of static anthropometric measurements to dynamic eye location; (b) the difference between dynamic on-the-road eye location versus static in-the-lab eye location distributions: (c) the effect of different types of vehicle seating package parameters on eye location; and, (d) a validation of previous static eye location studies.

A formulation that accounts for manufacturing variability in the analysis of structural/acoustic systems is presented. The methodology incorporates the concept of fast probability integration with finite element (FEA) and boundary element analysis (BEA) for producing the probabilistic acoustic response of a structural/acoustic system. The advanced mean value method is used for integrating the system probability density function. FEA and BEA are combined for producing the acoustic response that constitutes the performance function. The probabilistic acoustic response is calculated in terms of a cumulative distribution function. The new methodology is used to illustrate the difference between the results from a probabilistic analysis that accounts for manufacturing uncertainty, and an equivalent deterministic simulation through applications. The probabilistic computations are validated by comparison to Monte Carlo simulations.

An effective fatigue driving stress is proposed to predict the failure of spot welds under cyclic combined loading conditions. The effective fatigue driving stress is obtained based on the Mises yield criterion in terms of the resultant forces and moments in a plastic collapse analysis of spot welds under complex combined loading conditions as discussed in Lin et al. [1]. The effective fatigue driving stress can be used to correlate the fatigue data of spot welds with consideration of the effects of the sheet thickness, nugget diameter and loading conditions. Experimental results for coach-peel and lap-shear specimens under cyclic loading conditions are used to evaluate the applicability of the effective fatigue driving stress. The experimental results for spot welds in both coach-peel and lap-shear specimens are correlated very well based on the effective fatigue driving stress.

This paper assesses the potential for car and light truck fuel economy improvements by 2010-15. We examine a range of refinements to body systems and powertrain, reflecting current best practice as well as emerging technologies such as advanced engine and transmission, lightweight materials, integrated starter-generators, and hybrid drive. Engine options are restricted to those already known to meet upcoming California emissions standards. Our approach is to apply a state-of-art vehicle system simulation model to assess vehicle fuel economy gains and performance levels. We select a set of baseline vehicles representing five major classes - Small and Standard Cars, Pickup Trucks, SUVs and Minivans - and analyze design changes likely to be commercially viable within the coming decade. Results vary by vehicle type.

An automotive absorption air conditioning system would use engine-rejected heat as its energy source. Three possible cycles were studied, based on using water-lithium bromide, ammonia-water, and refrigerant 22-dimethyl ether of tetraethylene glycol as the refrigerant-absorbent pairs. Heat balances were calculated for the cycles and for a comparable vapor compression cycle. Energy input requirements, cooling capacities, coefficients of performance, and pressures and temperatures at various points in the cycle are given. Energy input requirements are compared with test data on the heat rejection from a 390 cu in. displacement production engine.

Closed-form stress intensity factor solutions at the critical locations of spot welds in four types of commonly used specimens are obtained based on elasticity theories and fracture mechanics. The loading conditions for spot welds in the central parts of four types of specimens are first examined. The resultant loads on the weld nugget and the self-balanced resultant loads on the lateral surface of the central parts of the specimens are then decomposed into various types of symmetric and anti-symmetric parts. Closed-form structural stress and stress intensity factor solutions for spot welds under various types of loading conditions are then adopted from a recent work of Lin and Pan to derive new closed-form stress intensity factor solutions at the critical locations of spot welds in the four types of specimens.

When performing vibration analysis of complex vehicle structures, it is often important to be able to evaluate the effects of design changes in one or more substructures (e.g., for design optimization). It may also be convenient to allow different components to be modeled independently by different groups or organizations. For both cases, it is inevitable that some substructures will have non-matching finite element meshes at the interface where they are physically connected. Thus, a key challenge is to be able to handle the dynamic assembly of components with non-matching meshes and the subsequent global vibration analysis in a systematic and efficient manner. To tackle this problem, the enhancement of component mode synthesis methods for handling finite element models partitioned into non-matching substructures is considered in this paper. Some existing methods are reviewed, and new methods are developed.

This paper presents a general control module to control the speed of an electric vehicle (EV). This module consists of a microprocessor and several C-programmable micro-controllers. It uses an identification algorithm to estimate the system parameters on-line. With the estimated parameters, control gains are calculated via pole-placement. In order to compensate for the internal errors, a cross-coupling control algorithm is included. To estimate the true velocity and acceleration from measurements, a discrete-time Kalman filter was utilized. The experimental results validate the general control module for EVs.

The Federal Motor Vehicle Safety Standards currently require driver-side rearview mirrors to be flat. For rearview mirrors of typical size, this requirement normally results in a blind zone on the driver side that is large enough to conceal an average size passenger car. In recent years a number of studies have suggested that nonplanar rearview mirrors may be an effective solution to this problem. This paper reviews the evidence on possible effectiveness of nonplanar mirrors, assesses the strength of that evidence, and makes tentative recommendations. The main conclusion is that the use of nonplanar mirrors would probably result in a net gain in safety, but that the effectiveness of the mirrors is likely to depend on details of how they are implemented. Issues that should be resolved by additional research (some of which is already underway) are: (1) How would U.S. drivers respond to a mixed fleet of vehicles, some of which had flat mirrors and some of which had nonplanar mirrors?

The effects of image size on perceived distance have been of concern for convex rearview mirrors as well as camera-based rear vision systems. We suggest that the importance of image size is limited to cases-such as current rearview mirrors-in which the field of view is small. With larger, richer fields of view it is likely that other distance cues will dominate image size, thereby substantially diminishing the concern that distortions of size will result in distortions of distance perception. We report results from an experiment performed in a driving simulator, with static simulated rearward images, in which subjects were asked to make judgments about the distance to a rearward vehicle. The images showed a field of view substantially wider than provided by any of the individual rearview mirrors in current systems. The field of view was 38 degrees wide and was presented on displays that were either 16.7 or 8.5 degrees wide, thus minifying images by factors of 0.44 or 0.22.

High-intensity discharge (HID) headlamps have several advantages over tungsten-halogen headlamps, including greater light efficiency (lumens per watt) and longer life. However, from the safety point of view, the primary attraction of HID headlamps is that, because they produce more total light, they have the potential to provide more useful illumination to the driver. At the same time, there are concerns with the effects of HID illumination on perception of the colors of important objects and glare to oncoming traffic. This paper reviews research evidence that we have accumulated over the past 14 years concerning the potential benefits and drawbacks associated with the use of HID headlighting. We conclude that the evidence strongly supports the use of well-designed HID headlamps.

In this investigation, dissimilar 5754/7075 and 7075/5754 spot friction welds were first made under different processing conditions. The spot friction welds in lap-shear specimens were tested under quasi-static loading conditions. The optimal processing times to maximize the failure loads of the 5754/7075 and 7075/5754 welds under lap-shear loading conditions are identified. The maximum failure load of the 7075/5754 welds is about 40% larger than that of the 5754/7075 welds. Optical micrographs of both types of spot friction welds made at different processing times before and after failure are examined. The micrographs show different weld geometries and different failure modes of spot friction welds made at different processing times. The failure modes of the 5754/7075 and 7075/5754 spot friction welds appear to be quite complex and strongly depend on the geometry and the strength of the interfacial surface between the two deformed sheet materials.

Sandwich specimens with DP590 steel face sheets and structural epoxy foam cores are investigated under three-point bending conditions. Experimental results indicate that the maximum loads correspond to extensive cracking in the foam cores. Finite element simulations of the bending tests are also performed to understand the failure mechanisms of the epoxy foams. In these simulations, the plastic behavior of the steel face sheets is modeled by the Mises yield criterion with consideration of plastic strain hardening. A pressure sensitive yield criterion is used to model the plastic behavior of the epoxy foam cores. The epoxy foams are idealized to follow an elastic perfectly plastic behavior. The simulation results indicate that the load-displacement responses of some sandwich specimens agree with the experimental results.

Experiments to obtain the failure loads of spot welds are first reviewed under combined opening and shear loading conditions. A failure criterion is then presented for spot welds under combined opening and shear loading conditions based on the results from the experiments and a lower bound limit load analysis. In order to account for spot welds under more complex loading conditions, another lower bound limit load solution is presented to characterize the failure loads of spot welds under combinations of three forces and three moments. Based on the limit load solution, an engineering failure criterion is proposed with correction factors determined by different spot weld tests. The engineering failure criterion can be used to characterize the failure loads of spot welds with consideration of the effects of sheet thickness, nugget radius and combinations of loads.

In this paper, the formability of AA5754 aluminum laser-welded blanks produced by Nd:YAG laser welding is investigated under biaxial straining conditions. The mechanical behavior of the laser-welded blanks is first examined by uniaxial tensile tests conducted with the weld line perpendicular to the tensile axis. Shear failure in the weld metal is observed in the experiments. Finite element simulations under generalized plane strain conditions are then conducted in order to further understand the effects of weld geometry and strength on the shear failure and formability of these welded blanks. The strain histories of the material elements in the weld metal obtained from finite element computations are finally used in a theoretical failure analysis based on the material imperfection approach to predict the failure strains for the laser-welded blanks under biaxial straining conditions.

Fatigue failures of spot friction welds in lap-shear specimens of aluminum 6111-T4 sheets under cyclic loading conditions are investigated in this paper. The paths of fatigue cracks near the spot friction welds are first discussed. A fatigue crack growth model based on the Paris law for crack propagation and the global and local stress intensity factors for kinked cracks is then adopted to predict the fatigue lives of these spot friction welds. The global stress intensity factors and the local stress intensity factors based on the recent published works for resistance spot welds in lap-shear specimens are used to estimate the local stress intensity factors for kinked cracks with experimentally determined kink angles. The results indicate that the fatigue life predictions based on the Paris law and the local stress intensity factors as functions of the kink length agree well with the experimental results.

The increasing availability of camera-based displays for indirect vision in vehicles is providing new opportunities to supplement drivers' direct views of the roadway and surrounding traffic, and is also raising new issues about how drivers perceive the positions and movements of surrounding vehicles. We recently reported evidence that drivers' perception of the distance to rearward vehicles seen in camera-based displays is affected not only by the visual angles subtended by the images of those vehicles, but also by the sizes of those images relative to the sizes of the displays within which they are seen (an influence that we have referred to as a framing effect). There was also evidence for a similar, but weaker, effect with rearview mirrors.