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Technical Paper

A New Design for Dedicated Hybrid Transmission (DHT) Product Platform Development Solution

2022-03-29
2022-01-0670
With increasing pressure for reduction in CO2 emissions and stricter fuel targets from road vehicles, OEMs around the globe have to electrify their vehicle range to meet increasingly challenging emission standards in recent years and new transmission technologies are gaining more attention in different main markets. The actual and future powertrain development has three major directions in order to reduce or avoid emissions in the transportation sector: Hybrid Vehicles: Hybrid Electric Vehicles (HEV), Plug-in HEV (PHEV) Electric Vehicles (EV); Range Extender Electric Vehicle (REEV); Fuel Cell Electric Vehicles (FCEV), Range Extender FCEV (REFCEV). This paper presents a new type Hybrid transmission which is called “DHT (Dedicated Hybrid Transmission)” technology for cost-effective HEVs and PHEVs; it permits the design of very compact automatic transmissions with an integrated high-voltage electric motor on the output side of the transmission.
Technical Paper

A New Method of Target Detection Based on Autonomous Radar and Camera Data Fusion

2017-09-23
2017-01-1977
Vehicle and pedestrian detection technology is the most important part of advanced driving assistance system (ADAS) and automatic driving. The fusion of millimeter wave radar and camera is an important trend to enhance the environmental perception performance. In this paper, we propose a method of vehicle and pedestrian detection based on millimeter wave radar and camera. Moreover, the proposed method complete the detection of vehicle and pedestrian based on dynamic region generated by the radar data and sliding window. First, the radar target information is mapped to the image by means of coordinate transformation. Then by analyzing the scene, we obtain the sliding windows. Next, the sliding windows are detected by HOG features and SVM classifier in a rough detect. Then using the match function to confirm the target. Finally detecting the windows in a precision detection and merging the detecting windows. The target detection process is carried out in the following three steps.
Technical Paper

A New Narrowband Active Noise Control System in the Presence of Frequency Mismatch and its Application for Steady-State Blower Noise

2015-06-15
2015-01-2214
In order to reduce high-frequency harmonic noise produced by the blower in the auxiliary system of a fuel cell vehicle (FCV), a narrowband active noise control (ANC) method instead of conventional passive mufflers is adopted since the blower demands clean air condition and expects good acoustic performance. However, in ANC practical applications, the frequency difference between reference signal and actual primary signal, i.e., frequency mismatch (FM), can significantly degrade the high-frequency performance of narrowband ANC system. In this paper, a new narrowband ANC system is proposed to compensate for the performance degeneration due to the existence of FM and improve noise reduction at high frequencies. The proposed system consists of two parts: the Filtered Error Least Mean Square (FELMS) algorithm filtering the primary signals at wide frequency range other than those at the targeted frequencies, and the FM removal algorithm proposed by Yegui Xiao.
Technical Paper

A Study on the Hole-to-Hole Spray Variation Based on Nozzle Internal Structure

2013-04-08
2013-01-1611
Spray behavior is regarded as one of main factors which influence engine performance, fuel consumption and emissions for diesel engine. In practice, spray characteristics from each orifice from a multi-hole nozzle are normally arranged symmetrically, while the hole-to-hole spray variation is unavoidable. This variation will cause spatial uneven distribution of spray and combustion degrade, which will be no longer inconsiderable in face of the more and more stringent emission rules. In this paper, two methods including spray macro-characteristics experiment and separated fuel mass measurement are employed to test the hole-to-hole spray variation of two six-hole symmetric VCO injectors of different brands, and experiments are operated under different conditions including different injection pressures, back pressures and injection durations.
Technical Paper

A Test Method and Simulation Study of PMMA Glazing on Motion Deviation

2014-04-01
2014-01-1001
For achieving vehicle light weighting, the motion deviation is calculated for substitution of PMMA glazing for inorganic glass. In this paper, a test method is proposed to measure and calculate the motion deviation of the dual-curvature glass. To simulate the dual-curvature glass, the torus surface is fitted with least square method according to the window frame data, which are measured by Coordinate Measuring Machine. By using this method, the motion deviation of PMMA glazing and inorganic glass can be calculated, which can not only validate the effectiveness of motion simulation, but also compare the performances. The results demonstrate that the performance of PMMA glazing is better than that of inorganic glass and the simulation results is validated.
Journal Article

Analytical Solutions of Resilience Based on Tri-Parameters Constitutive Model under Different Cold-Forming Cases

2014-04-01
2014-01-0374
Ti-alloy sheet is a high-modulus elastic-plastic material, about which the resilience in the cold-forming process is quite difficult to control. As a matter of fact, the procedure of cold-forming is composed of many cases such as tensile case and bending case. An expression of ultimate radius for bending-curvature is obtained based on tri-parameters elastic-plastic constitutive model. By classifying the cold-forming process, some typical cases of cold-forming are presented in this paper, and analytical solutions with a high precision of resilience for high-modulus elastic-plastic material such as Ti-alloy sheet under the different typical cases are obtained in this paper. The accurate analytical solutions of resilience for high-modulus elastic-plastic material presented in this paper will contribute to cold-forming process both in the mould-designing and optimizing of cold-forming procedure.
Technical Paper

Antilock Brake Control System for Four-Wheel-Drive Electric Vehicle with Electro-hydraulic Braking based on Precise Control of Hydraulic Braking Force

2015-04-14
2015-01-1573
With the objective to regulate hydraulic pressure accurately by controlling high speed on-off valve (HSV), finite element models are parameterized based on measured parameters of an ABS hydraulic actuator unit (HCU). The data that reflects transient electromagnetic characteristics of HSV is selected with finite element numerical simulation. Taking full advantage of those data, accurate physical models of HSV are built with other parts of hydraulic braking system. Then a new system structure is proposed to control hydraulic pressure. Not only do simulation results show ideal control effect, but also hydraulic braking system can be controlled under arbitrary input signal. Accordingly, hydraulic braking force can achieve fine regulation. Finally, the hydraulic braking system is utilized to design antilock brake control system for four-wheel-drive electric vehicle with electro-hydraulic braking. That kind of system is established on the basis of hierarchical control structure.
Technical Paper

CFD Modeling of Mini and Full Flow Burner Systems for Diesel Engine Aftertreatment under Low Temperature Conditions

2012-09-24
2012-01-1949
With introductions of stringent diesel engine emission regulations, the DOC and DPF systems have become the mainstream technology to eliminate soot particles through diesel combustion under various operation conditions. Urea-based SCR has been the mainstream technical direction to reduce NOx emissions. For both technologies, low-temperature conditions or cold start conditions pose challenges to activate DOC or SCR emission-reduction performance. To address this issue, mini or full flow burner systems may be used to increase exhaust temperature to reach DOC light-off or SCR initiation temperature by combustion of diesel fuel. In essence, the burner systems incorporate a fuel injector, spray atomization, proper fuel / air mixing mechanisms, and combustion control as independent heat sources.
Technical Paper

Camera-Radar Data Fusion for Target Detection via Kalman Filter and Bayesian Estimation

2018-08-07
2018-01-1608
Target detection is essential to the advanced driving assistance system (ADAS) and automatic driving. And the data fusion of millimeter wave radar and camera could provide more accurate and complete information of targets and enhance the environmental perception performance. In this paper, a method of vehicle and pedestrian detection based on the data fusion of millimeter wave radar and camera is proposed to improve the target distance estimation accuracy. The first step is the targets data acquisition. A deep learning model called Single Shot MultiBox Detector (SSD) is utilized for targets detection in consecutive video frames captured by camera and further optimized for high real-time performance and accuracy. Secondly, the coordinate system of camera and radar are unified by coordinate transformation matrix. Then, the parallel Kalman filter is used to track the targets detected by radar and camera respectively.
Journal Article

Characteristics of Lubricants on Auto-ignition under Controllable Active Thermo-Atmosphere

2016-04-05
2016-01-0889
Downsizing gasoline direct injection engine with turbo boost technology is the main trend for gasoline engine. However, with engine downsizing and ever increasing of power output, a new abnormal phenomenon, known as pre-ignition or super knock, occurs in turbocharged engines. Pre-ignition will cause very high in-cylinder pressure and high oscillations. In some circumstances, one cycle of severe pre-ignition may damage the piston or spark plug, which has a severe influence on engine performance and service life. So pre-ignition has raised lots of attention in both industry and academic society. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. The auto-ignition characteristics of different lubricants are studied. This paper focuses on the ignition delay of different lubricants in Controllable Active Thermo-Atmosphere (CATA) combustion system.
Technical Paper

Constitutive Model of Ti40 Alloy Sheet Based on DIC Measurement

2013-04-08
2013-01-1427
Based on the experimental data of true stress-strain measured by DIC (Digital Image Correlation) combined with the data from a tensile test machine, the methodology for establishing a constitutive model for Ti40 alloy sheet is presented in this paper. The procedure is demonstrated by building the constitutive relationship for Ti40 alloy sheet. As the verification of the constitutive relationship, a force-displacement diagram is simulated by FEA (Finite Element Analysis). A comparison of force-displacement diagram obtained separately by FEA and the tensile test machine is made and the result shows that the method for establishing the constitutive relationship for Ti40 alloy sheet presented in this paper are reliable and considerately accurate.
Technical Paper

Control Optimization of a Compound Power-Split Hybrid Transmission for Electric Drive

2015-04-14
2015-01-1214
A novel compound power-split hybrid transmission based on a modified Ravigneaux gear set is presented. The equivalent lever diagrams are used to investigate the electric operating modes for the hybrid powertrain, and then its dynamic and kinematic characteristics as well as efficiency characteristics are described in equations. A brake clutch mounted on the carrier shaft is proposed to enhance the electric driving efficiency for the hybrid transmission. Three types of electric operating mode are analyzed by the simplified combined lever diagrams and the system efficiency and torque characteristics for these electric operating modes are compared. A major influence on output torque of the hybrid transmission derived from the torque capability of motors and brake clutch is depicted.
Technical Paper

Correlation of Objective and Subjective Evaluation in Automotive Brake Pedal Feel

2018-10-05
2018-01-1889
In order to establish the correlation between objective and subjective evaluation of brake pedal feel for passenger cars, road tests of brake pedal feel were carried out and an evaluation method was proposed. In the road tests, subjective scores and objective measurements were obtained under the conditions of uniform and emergency braking. The objective measurements include pedal preload, low deceleration pedal force and travel, moderate deceleration pedal force and travel, brake response time and brake linearity. Using the theory of analytic hierarchy process (AHP), the design process of the evaluation method was established. Key setups including the hierarchical structure model, the judgement matrix and the score calculation method of objective measurements were described in detail. Then, the correlation between subjective and objective scores was analyzed. It can be concluded that the evaluation method is effective and it can be applied to brake pedal feel assessment and adjustment.
Technical Paper

Damage Identification of Rear Axle Under Experimental Condition from Curvature Mode Change

2010-04-12
2010-01-0930
In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.
Technical Paper

Effect of Ageing Catalyzed Continuously Regenerating Trap on Particulate Emissions from Urban Diesel Bus Based on On-road Test

2014-10-13
2014-01-2802
Durability and performance evaluation of the ageing catalyzed continuously regenerating trap (CCRT) on solid and volatile particles from diesel bus were studied through a set of transient TSI engine exhaust particle sizer spectrometer based on on-road test. Particle characteristics under stepped steady conditions and during regeneration were discussed in detail. Under idle and stepped steady conditions, total particle number and mass Emission Rate (ER) of each test presented rising trends as speed increase. Total number ERs of all tests showed downtrend as the CCRT aging. The particle number size distributions at different ageing stage showed changing characteristics due to developing filter mechanism. Compared with baseline data, the total number reduction rates at idle condition were incremental, from 91.4% to 98.9% as the CCRT ageing. Percentages of nuclei mode concentrations took higher range from 66.6% to 89.9% compared with the baseline data, 43.2-43.7%.
Technical Paper

Effect of Water Injection Temperature on Characteristics of Combustion and Emissions for Internal Combustion Rankine Cycle Engine

2014-10-13
2014-01-2600
The present work discusses a novel oxyfuel combustion method named internal combustion rankine cycle (ICRC) used in reciprocating engines. Water is heated up through heat exchanger by exhaust gas and engine cooling system, and then injected into the cylinder near top dead center to control the combustion temperature and in-cylinder pressure rise rate, meanwhile to enhance the thermo efficiency and work of the combustion cycle. That is because injected water increases the mass of the working fluid inside the cylinder, and can make use of the combustion heat more effectively. Waste heat carried away by engine coolant and exhaust gas can be recovered and utilized in this way. This study investigates the effect of water injection temperature on the combustion and emission characteristics of an ICRC engine based on self-designed test bench. The results indicate that both indicated work and thermal efficiency increase significantly due to water injection process.
Technical Paper

Evaluation of Global and Local Deformation Behaviors of Similar Laser Welded Joints using Digital Image Correlation

2014-04-01
2014-01-0832
Similar laser welded blanks with same material and same gauge have been extensive applied in automobile body for improving the material utilization and extending maximum coil size. It is known that, for TWBs with dissimilar material and thicknesses, the difference of material properties and/or thickness of the welded blanks, change of the material properties in the weld seam and heat-affected zones (HAZ) as well as location and orientation of the weld seam are reasons for reduced formability. However, the plastic deformation capacity of TWBs is reduced even when the material and thickness are the same. The aim of this paper is to evaluate the deformation behaviors of similar laser welded joints. Uniaxial tensile of five laser welded joints, with 90°,60°,45°,30°and 0°weld orientations, were tested by using optical measurement-DIC (Digital Image Correlation). Strain /strain ratio distribution and evolution of each joint was analyzed and compared with base material.
Technical Paper

Evaporation Characteristics of n-Heptane Droplet Streams in a Heated Air Channel Flow

2016-04-05
2016-01-0843
An experimental study is presented on the evaporation of diluted droplet-laden two-phase jet flows within a heated air channel co-flow. In this study, n-heptane is pre-atomized by an ultrasonic nozzle to produce droplet cluster with a median diameter of about15μm, and a continuous cold air flow is applied to carry the fuel droplet cluster to emerge from a nozzle tube, producing a free turbulent jet of droplet stream. The droplet stream is then introduced as a central jet into a square-shaped channel with heated air co-flow for evaporation investigations. With flexibilities of the initial properties of droplet stream and surrounding conditions of channel flow, the axial evolution of droplet size is determined to characterize the evaporation behavior of n-heptane droplet stream under various boundary conditions. The equivalence ratios of droplet streams are varied by changing both the carrier-air flow rate and the fuel flow rate.
Technical Paper

Fatigue Design and Analysis of the Vehicle Exhaust System's Hanger

2013-10-14
2013-01-2609
The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.
Technical Paper

Modified Car Following and Lane Changing Simulations Model for Autonomous Vehicle on Highway

2018-08-07
2018-01-1647
Being one of the most simple and basic driving scenarios, highway scenario can be one of the first scenarios to achieve autonomous driving. Both car following (CF) and lane changing (LC) are the most basic and frequent maneuver during highway driving tasks, and therefore become two key issues to focus on in recent researches about autonomous vehicle (AV). Different from conventional CF and LC researches that attach much importance to the character, psychology, perception ability, and driving experience of human drivers, more timely and accurate reactions based on fast perception and communication technology as well as the automatic actuator are hypotheses for this research. Moreover, based on these hypotheses, a modified intelligent driver model (MIDM) is proposed for AVs’ following behavior to alleviate the fluctuations caused by lane changing behaviors.
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