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Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

A Lumped Parameter Model Concerning the Amplitude-Dependent Characteristics for the Hydraulic Engine Mount with a Suspended Decoupler

2019-04-02
2019-01-0936
This paper presents a novel lumped parameter model(LPM) and its parameter identification method for the hydraulic engine mount(HEM) with a suspended decoupler. In the new model the decoupler membrane’s variable stiffness caused by being contact with the metallic cage is considered. Therefore, the decoupler membrane in the model can be taken as a spring. As a result, two parameters of the decoupler’s variable stiffness and the equivalent piston area are added. Then the finite element method is employed to analyze the suspended decoupler membrane’s variable stiffness characteristics under the contact state with the metallic cage. A piecewise polynomial is used to fit the decoupler membrane’s variable stiffness. To guarantee the symmetry of the stiffness, the polynomial only keeps the odd power coefficients.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

A Unified Frequency Understanding of Image Corruptions and its Application to Autonomous Driving

2023-04-11
2023-01-0060
Image corruptions due to noise, blur, contrast change, etc., could lead to a significant performance decline of Deep Neural Networks (DNN), which poses a potential threat to DNN-based autonomous vehicles. Previous works attempted to explain corruption from a Fourier perspective. By comparing the absolute Fourier spectrum difference between corrupted images and clean images in the RGB color space, they regard the noise from some corruptions (Gaussian noise, defocus blur, etc.) as concentrating on the high-frequency components while others (contrast, fog, etc.) concentrate on the low-frequency components. In this work, we present a new perspective that unifies corruptions as noise from high frequency and thus propose an image augmentation algorithm to achieve a more robust performance against common corruptions. First, we notice the 1/fα statistical rule of the natural image's spectrum and the channels-wise differential sensitivity on the YCbCr color space of the Human Visual System.
Technical Paper

An Optimized Design of Multi-Chamber Perforated Resonators to Attenuate Turbocharged Intake System Noise

2021-04-06
2021-01-0669
The turbocharger air intake noise during transient conditions like wide open throttle and tip-in/out affects the passenger ride comfort. This paper aims to study an optimized design of multi-chamber perforated resonators to attenuate this noise. The noise produced by a turbocharger in a test vehicle has been measured to find out the noise spectral characteristics which can be used to design the acoustic targets including the amplitude and frequency range of transmission loss (TL). The structural parameters of the resonators are optimized based on genetic algorithm (GA) and two-dimensional prediction theory of the resonator TL. The optimized resonators are installed on the test vehicle to verify the actual noise reduction effect. The results suggest that the broadband noise has been eliminated, and subjective feelings are greatly improved.
Technical Paper

Analysis of Rotor Dynamics Characteristics of Jeffcot Rotor-Floating Ring Bearing System Including Heat Transfer

2021-04-06
2021-01-0641
With the increasing application of turbochargers on internal combustion engines, there are more and more examples of vibration faults in turbochargers. The dynamics characteristics of the bearing-rotor system of engine turbocharger systems have received extensive attention. The bearing-rotor system dynamics is a discipline that couples bearing fluid lubrication research and rotor dynamics. The lubrication characteristics of the bearing and the dynamic characteristics of the rotor must be studied at the same time. In this paper, the lubrication model of floating ring bearing of turbocharger is established, and the viscosity lubrication condition considering heat transfer effect is obtained. Based on the Capone cylindrical bearing oil film force model, the nonlinear oil film force equation of the floating ring bearing is deduced. Further the dynamic model of the Jeffcott rotor-floating ring bearing system is established.
Journal Article

Anti-Lock Braking System Control Design on An Integrated-Electro-Hydraulic Braking System

2017-03-28
2017-01-1578
Two control strategies, safety preferred control and master cylinder oscillation control, were designed for anti-lock braking on a novel integrated-electro-hydraulic braking system (I-EHB) which has only four solenoid valves in its innovative hydraulic control unit (HCU) instead of eight in a traditional one. The main idea of safety preferred control is to reduce the hydraulic pressure provided by the motor in the master cylinder whenever a wheel tends to be locking even if some of the other wheels may need more braking torque. In contrast, regarding master cylinder oscillation control, a sinusoidal signal is given to the motor making the hydraulic pressure in the master cylinder oscillate in certain frequency and amplitude. Hardware-in-the-loop simulations were conducted to verify the effectiveness of the two control strategies mentioned above and to evaluate them.
Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Auto-ignition Characteristics of Lubricant Droplets under Hot Co-Flow Atmosphere

2018-09-10
2018-01-1807
It has been revealed by researches that lubricant properties have a great effect on the low-speed pre-ignition (LSPI) frequency in downsizing turbocharged direct-injection engines which are developed for better fuel economy. Droplets of lubricant or lubricant-gasoline mixture are considered to be the potential pre-ignition sources. Those droplets fly into the combustion chamber and ignite the gasoline-air mixture. To study lubricant droplets fundamentally, a novel set of droplet auto-ignition system is designed based on a Dibble Burner for this experiment. Influences of metallic additive contents, viscosities, lubricant diluted with gasoline and waste lubricant on the ignition delay of droplets are investigated by testing 12 groups of lubricants or lubricant-gasoline mixture. The equivalent diameter of each droplet generated by micro-syringes is around 2.1 mm. The co-flow temperature varies from 1123 K to 1223 K, and the experiments are carried out at atmospheric pressure.
Technical Paper

Braking Pressure Tracking Control of a Pressure Sensor Unequipped Electro-Hydraulic Booster Based on a Nonlinear Observer

2018-04-03
2018-01-0581
BBW (Brake-by-wire) can increase the vehicle safety performance due to high control accuracy and fast response speed. As one solution of BBW, the novel Integrated-electro-hydraulic brake system (I-EHB) is proposed, which consists of electro-hydraulic booster and hydraulic pressure control unit. The electro-hydraulic booster is activated by an electric motor that driving linear motion mechanism to directly produce the master cylinder pressure. With electro-hydraulic booster as an actuator, the hydraulic pressure control problem is a key issue. Most literatures deal with the pressure control issue based on the feedback pressure signal measured by pressure sensor. As far as the authors are aware, none of the proposed techniques takes into account the pressure sensor unequipped BBW. In this paper, there is no pressure feedback signal, but there is only position feedback signal measured by position sensor for control law design.
Technical Paper

CMM: LiDAR-Visual Fusion with Cross-Modality Module for Large-Scale Place Recognition

2023-12-20
2023-01-7039
LiDAR and camera fusion have emerged as a promising approach for improving place recognition in robotics and autonomous vehicles. However, most existing approaches often treat sensors separately, overlooking the potential benefits of correlation between them. In this paper, we propose a Cross- Modality Module (CMM) to leverage the potential correlation of LiDAR and camera features for place recognition. Besides, to fully exploit potential of each modality, we propose a Local-Global Fusion Module to supplement global coarse-grained features with local fine-grained features. The experiment results on public datasets demonstrate that our approach effectively improves the average recall by 2.3%, reaching 98.7%, compared with simply stacking of LiDAR and camera.
Technical Paper

Characteristics of Auto-Ignition for Lubricants and Lubricant/Gasoline Based on an Innovative Single Droplet Test System

2020-04-14
2020-01-1428
Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.
Technical Paper

Characteristics of Transient NO Emissions Based on the First Firing Cycle Analysis of Cold-Start

2006-04-03
2006-01-1050
The First Firing Cycle (FFC) is very important at cold-start. Misfiring of the first firing cycle can lead to significant HC emissions and affect the subsequent cycles. This paper presents an investigation of characteristics of transient NO emissions in a small LPG SI engine with electronic gaseous injection system. To determine the optimal excess air coefficient ( λ=[A/F]/[A/F]stoic) of the first firing cycle, the emission of instantaneous NO was proposed as a useful criterion to judge if the combustion is occurred or not. A fast response NO detector- Cambustion fNOx400, based on the chemiluminescence's (CLD) method, has been employed to measure continuous, transient emissions of NO during the first firing cycle in the exhaust port of the engine. At the same time, the transient cylinder pressure, instantaneous crankshaft speed of the engine and engine-out HC emissions were measured and recorded.
Technical Paper

Development and Assessment of Machine-Learning-Based Intake Air Charge Prediction Models for a CNG Engine

2022-03-29
2022-01-0166
Based on the sample data obtained from the bench test of a four-cylinder naturally aspirated CNG engine, three different machine learning models, BP, SVM and GRNN, were used to develop the intake charge prediction model for the intake system of this engine, in which engine speed, intake manifold pressure and intake temperature, VVT angle and gas injection time were taken as input parameters and intake charge was used as output parameter. The comparative analysis of the experimental data and model prediction data showed that the mean absolute error (MAE) of BP model, GRNN model, and SVM model were 2.69, 8.11and 5.13, and the root mean square error (MSE) were 3.53, 9.29, and 7.17, respectively. BP model has smaller prediction error and higher accuracy than SVM and GRNN models, which is more suitable for the prediction of the intake charge of this type of four-cylinder naturally aspirated CNG engine.
Technical Paper

Development and Evaluation of the Performance Characteristics of a Poly-Disperse Droplet Stream Generator

2013-04-08
2013-01-1617
A specially designed generator has been developed to produce poly-disperse droplet streams: A liquid fuel (n-heptane) is metered to an ultrasonic atomizer to produce droplets, which are then carried and accelerated vertically upwards through a nozzle tube by carrier-air flow. Conditions of the streams at the nozzle exit are modulated by varying the length of nozzle tubes, the fuel and carrier-air flow rate. Optical measurement techniques such as direct photography method, schlieren photography and particle image velocimetry (PIV) are employed to characterize its performance characteristics. Effects of the nozzle tube length, the carrier-air and fuel flow rate are investigated to evaluate the performance of the generator. Longer nozzle tubes provide a better flow guidance for the carrier-air, and tend to generate streams with less and smaller droplets due to the transporting losses.
Technical Paper

Development of Composite Brake Pedal Stroke Simulator for Electro-Hydraulic Braking System

2014-04-01
2014-01-0117
A brake pedal stroke simulator for Electro-hydraulic Braking System (EHBS) was developed to ensure the comfort braking pedal feel for the brake-by-wire system. An EHBS with an integrated master cylinder was proposed, and a composite brake pedal stroke simulator was designed for the EHBS, which was comprised of two inline springs and a third parallel one. A normally closed solenoid valve was used to connect the master cylinder booster chamber and the stroke simulator. The suitable brake pedal stroke was achieved by three stages of these springs' compression, whereas the solenoid valve was shutdown to enable mechanical control of the service brakes when electrical faults appeared.
Technical Paper

Dynamic Stress Experimental Study on Key Part of Port under Impact Load

2014-04-01
2014-01-0827
The port structure consisting of spur pile, vertical pile and beam is subjected to impact loads, so its internal stress state of each point will rapidly change over time. Dynamic photoelastic method is used to study the dynamic stress and stress wave propagation. With epoxy resin and other materials, a photoelastic model of beam to column connection structure is processed and product. The dynamic response of the model under the impact load by the free fall is researched by the dynamic photoelastic method, and recorded by the new digital dynamic photoelastic system with a laser source and high-speed photography system. The internal dynamic stress propagation and distribution, the maximum shear stress and the dynamic stress concentration problems can be obtained by analyzing the dynamic response.
Technical Paper

Effect of Direct Water Injection Timing on Common Rail Diesel Engine Combustion Process and Efficiency Enhancement

2017-10-08
2017-01-2281
The present work aims at optimizing diesel engine combustion efficiency with optimized water injection strategy. The engine had been modified based on a two-cylinder mechanical pump diesel engine into common rail diesel engine with capability of direct water injection. The direct water injection system was designed and manufactured independently. An air-fluid booster was utilized to establish the water injection pressure up to 40MPa. Customized diesel injector was selected to be used as water injector in this study. Water injection strategy was optimized in detail with injection timing around TDC which ranges from 12°CA BTDC to -5°CA BTDC under 10 bar IMEP. The engine efficiency can be improved under selected water injection strategy due to the increment of work fluid in the combustion chamber. Moreover, the nitric oxides emissions show decrement around 10%.
Technical Paper

Effect of Ethanol Reforming Gas Combined with EGR on Lean Combustion Characteristics of Direct Injection Gasoline Engine

2022-03-29
2022-01-0428
Ethanol reforming gas combined with EGR technology can not only improve thermal efficiency, but also reduce pollutant emission under lean combustion condition. In this investigation, GT-Power is used to carry out one-dimensional simulation model calculation and analysis to explore the combustion characteristics, economy performance of a direct injection gasoline engine when the excess air coefficient (λ) increases from 1 to 1.3 and the ethanol reforming gas mixing ratio increases from 0% to 30% at the working condition of 2000 r/min and 10 bar. Then the EGR system is introduced to deeply discuss the working characteristics of the direct injection gasoline engine when the EGR rate increases from 0% to 20%. The results show that the increase of λ leads to the decrease of in-cylinder pressure and the delay of the peak of cylinder pressure.
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