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Technical Paper

3-Dimensional Numerical Simulation and Research on Internal Flow about Different EGR Rates in Venturi Tube of EGR System for a Turbocharged Diesel Engine

2024-04-09
2024-01-2418
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of turbocharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

A Method of Generating a Composite Dataset for Monitoring of Non-Driving Related Tasks

2024-04-09
2024-01-2640
Recently, several datasets have become available for occupant monitoring algorithm development, including real and synthetic datasets. However, real data acquisition is expensive and labeling is complex, while virtual data may not accurately reflect actual human physiology. To address these issues and obtain high-fidelity data for training intelligent driving monitoring systems, we have constructed a hybrid dataset that combines real driving image data with corresponding virtual data generated from 3D driving scenarios. We have also taken into account individual anthropometric measures and driving postures. Our approach not only greatly enriches the dataset by using virtual data to augment the sample size, but it also saves the need for extensive annotation efforts. Besides, we can enhance the authenticity of the virtual data by applying ergonomics techniques based on RAMSIS, which is crucial in dataset construction.
Technical Paper

A Study of Crevice HC Mechanism Based on the Transient HC Test Data and the Double Zone Combustion Model

2008-06-23
2008-01-1652
The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.
Technical Paper

A Study of Parameter Inconsistency Evolution Pattern in Parallel-Connected Battery Modules

2017-03-28
2017-01-1194
Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.
Technical Paper

A Study on Optimization of the Ride Comfort of the Sliding Door Based on Rigid-Flexible Coupling Multi-Body Model

2017-03-28
2017-01-0417
To solve the problem of serious roller wear and improve the smoothness of the sliding door motion process, the rigid-flexible coupling multi-body model of the vehicle sliding door was built in ADAMS. Force boundary conditions of the model were determined to meet the speed requirement of monitoring point and time requirement of door opening-closing process according to the bench test specification. The results of dynamic simulation agreed well with that of test so the practicability and credibility of the model was verified. In the optimization of the ride comfort of the sliding door, two different schemes were proposed. The one was to optimize the position of hinge pivots and the other was to optimize the structural parameters of the middle guide. The impact load of lead roller on middle guide, the curvature of the motion trajectory and angular acceleration of the sliding door centroid were taken as optimization objectives.
Journal Article

A Study on the Bench Test of Friction-Induced Hot Spots in Disc Brake

2015-09-27
2015-01-2694
During light to moderate braking at high speed, the local high temperature phenomenon can be observed on the brake disc surfaces, known as hot spots. The occurrence of hot spots will lead to negative effects such as brake performance fade, thermal judder and local wear, which seriously affect the performance of vehicle NVH. In this paper, based on the bench test of a ventilated disc brake, the basic characteristics of hot spots is obtained and the evolution process of temperature field and disc deformation is analyzed in detail. In temperature field, hot bands appear first and grow, migrate from inner and outer radius to the middle, with the growing temperature fluctuation and finally hot spots appear in the middle radius of the brake disc. The stable SRO waviness forms much earlier than the temperature fluctuation. In the stop brake studied in this paper, the SRO waviness stabilizes in main 7 order state which is lower than the final hot spot order.
Technical Paper

A Systematic Scenario Typology for Automated Vehicles Based on China-FOT

2018-04-03
2018-01-0039
To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.
Technical Paper

A Usability Study on In-Vehicle Gesture Control

2016-09-14
2016-01-1870
Gesture control has been increasingly applied to automotive industry to reduce the distraction caused by in-vehicle interactions to the primary task of driving. The aim of this study is to find out if gestures can reasonably be used to control in-car devices. Since there exists a big cultural difference of gesture between different countries because of its particularity, a set of gestures which support intuitive human-machine interaction in an automotive environment is searched. The results show a gesture dictionary for a variety of on-board functions, which conforms to Chinese drivers’ driving habits. Furthermore, this paper also describes a driving simulator test to evaluate the usability of gesture from different aspects including the effectiveness, efficiency, satisfaction, memorability and security. Static driving simulator is considered as an excellent environment for the in-car secondary task as its high safety level, repeatability and reliability.
Technical Paper

Accurate Modeling of PMSM Considering Orthotropic Material Parameters of Stator System for Vibroacoustic Prediction

2022-03-29
2022-01-0725
An accurate finite element (FE) model is the basis for the numerical prediction of vibration and noise of permanent magnet synchronous motors (PMSMs). This paper provides an equivalent modeling method of PMSMs considering the orthotropic material parameters of the stator system. First, a theoretical analysis of the influence of orthotropic material parameters on modal characteristics is implemented. Subsequently, the influence of orthotropic material parameters on the modal frequency of the stator is analyzed through the FE method. Then, the modal parameters of the stator core and the stator assembly are obtained by modal tests. According to the equivalent FE model and modal parameters, the orthotropic material parameters of the stator system are acquired. Moreover, to save the calculation time and simplify the modal identification process, the influence of windings is taken into account through additional mass and additional stiffness during the modeling process.
Technical Paper

Active Plasma Probing for Lean Burn Flame Detection

2023-04-11
2023-01-0293
Combustion diagnostics of highly diluted mixtures are essential for the estimation of the combustion quality, and control of combustion timing in advanced combustion systems. In this paper, a novel fast response flame detection technique based on active plasma is introduced and investigated. Different from the conventional ion current sensing used in internal combustion engines, a separate electrode gap is used in the detecting probing. Further, the detecting voltage across the electrode gap is modulated actively using a multi-coil system to be slightly below the breakdown threshold before flame arrival. Once the flame front arrives at the probe, the ions on the flame front tend to decrease the breakdown voltage threshold and trigger a breakdown event. Simultaneous electrical and optical measurements are employed to investigate the flame detecting efficacy via active plasma probing under both quiescent and flow conditions.
Technical Paper

An Experimental Study of the Yielding Locus of a TRIP780 Steel Sheet Using a Biaxial Tensile Test

2015-04-14
2015-01-0584
The yield locus of a cold-rolled transformation-induced plasticity (TRIP780) steel sheet was investigated using a biaxial tensile test on a cruciform specimen. The effect of the key dimensions of the cruciform specimen on the calculation error and stress inhomogeneity was analyzed in detail using an orthogonal test combined with a finite element analysis. Scanning electron metallography (SEM) observations of the TRIP780 steel were performed. The yield curve of the TRIP780 steel was also calculated using the Von Mises, Hill '48, Hill '93, Barlat '89, Gotoh and Hosford yield criteria. The experimental results indicate that none of the selected yield criteria completely agree with the experimental curve. The Hill '48 and Hosford yield criteria have the largest error while the Hill '93 and Gotoh yield criteria have the smallest error.
Technical Paper

An Online Fault Detection and Isolation Method for Permanent Magnet Synchronous Machine

2018-04-03
2018-01-0451
An online fault detection and isolation (FDI) method for several common sensor faults and even demagnetization of PMSM is proposed by combining model-based and signal analysis technology. To begin with, the field reconstruction method (FRM) of PMSM is employed to obtain the flux residuals which are used as the criterion of fault detection. Then, the flux residuals are transformed by multi sequence harmonic synchronous rotating transformation and inputted into low pass filters (LPFs) in order to obtain the DC components. Last, offset and gain faults of the two phase current sensors, offset fault of the rotor angle sensor and permanent magnet (PM) demagnetization can be isolated by comparing the DC components and preset thresholds. The detection and isolation strategy of PMSM is validated by motor controller hardware in motor bench tests.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Technical Paper

Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics

2017-03-28
2017-01-0334
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.
Technical Paper

Analysis on Irreversible Demagnetization Condition of Linear Oscillatory Actuator with Moving Magnets

2022-03-29
2022-01-0281
In this paper, a linear oscillatory actuator (LOA) with moving magnets used in active engine mount is modeled and theoretically analyzed considering its performance decline at high temperature. Firstly, a finite element model (FEM) of the LOA with moving magnets is established. The actuator force is decomposed to ampere force and cogging force through formation mechanism analysis. By using the FEM, ampere forces and cogging forces of the LOA with moving magnets under different current loads and different mover positions are calculated. The FEM and calculation method are validated by bench level test. The voice coil constant and cogging coefficient at normal temperature are identified, which indicates the actuator force is a linear model related to the current and the mover position.
Journal Article

Analytical Modeling of Open-Circuit Magnetic Field in Permanent Magnet Assisted Synchronous Reluctance Motors Considering Iron Bridge Saturation Effects

2022-03-29
2022-01-0731
Calculating accurately iron bridge saturation effects of the magnetic field, for Permanent Magnet Assisted Synchronous Reluctance Motors (PMASynRMs), remains to be a knotty problem. This paper presents an analytical modeling method to predict open-circuit magnetic field distributions and electromagnetic performances of PMASynRMs, considering iron bridge saturation effects. This analytical modeling method combines the magnetic equivalent circuit method, superposition principle, the solution of the governing Maxwell’s field equations and a complex relative permeance function. A quadruple-layer PMASynRM are remodeled into four surface-inserted permanent magnet synchronous motors (SPMSMs) which have different surface-inserted permanent magnets.
Technical Paper

Boosted Current Spark Strategy for Lean Burn Spark Ignition Engines

2018-04-03
2018-01-1133
Spark ignition systems with the capability of providing spark event with either higher current level or longer discharge duration has been developed in recent years to help IC engines towards clean combustion with higher efficiency under lean/diluted intake charge. In this research, a boosted current spark strategy was proposed to investigate the effect of spark discharge current level and discharge duration on the combustion process. Firstly, the discharge characteristics of a boosted current spark system were tested with a traditional spark plug under crossflow conditions, and results showed that the spark channel was more stable, and was stretched much longer when the discharge current was boosted. Then the boosted current strategy was used in a spark ignition engine operating under lean conditions. Boosted current was added to the spark channel with different timing, duration, and current levels.
Technical Paper

Catalytic Characteristic and Application Performance of Catalyzed DPFs Coated with Various Content of Precious Metal in China

2017-10-08
2017-01-2379
Recent toxicological and epidemiologic studies have shown that diesel emissions have been a significant toxic air contaminant. Catalyzed DPF (CDPF) not only significantly reduces the PM mass emissions (>90%), but also further promotes carrier self-regeneration and oxidize more harmful gaseous pollutants by the catalyst coated on the carrier. However, some ultrafine particles and potentially harmful gaseous pollutants, such as VOCs species, originally emitted in the vapor-phase at high plume temperature, may penetrate through the CDPF filter. Furthermore, the components and content of catalyst coated on the CDPF could influence the physicochemical properties and toxicity intensity of those escaping ultrafine particles and gaseous pollutants. In this work, (1) we investigated the influence of precious metal content as a variable parameter on the physicochemical properties and catalytic activities of the small CDPF samples.
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