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Technical Paper

A Control Algorithm for Low Pressure - EGR Systems Using a Smith Predictor with Intake Oxygen Sensor Feedback

2016-04-05
2016-01-0612
Low-pressure cooled EGR (LP-cEGR) systems can provide significant improvements in spark-ignition engine efficiency and knock resistance. However, open-loop control of these systems is challenging due to low pressure differentials and the presence of pulsating flow at the EGR valve. This research describes a control structure for Low-pressure cooled EGR systems using closed loop feedback control along with internal model control. A Smith Predictor based PID controller is utilized in combination with an intake oxygen sensor for feedback control of EGR fraction. Gas transport delays are considered as dead-time delays and a Smith Predictor is one of the conventional methods to address stability concerns of such systems. However, this approach requires a plant model of the air-path from the EGR valve to the sensor.
Journal Article

A Nonlinear Model Predictive Control Strategy with a Disturbance Observer for Spark Ignition Engines with External EGR

2017-03-28
2017-01-0608
This research proposes a control system for Spark Ignition (SI) engines with external Exhaust Gas Recirculation (EGR) based on model predictive control and a disturbance observer. The proposed Economic Nonlinear Model Predictive Controller (E-NMPC) tries to minimize fuel consumption for a number of engine cycles into the future given an Indicated Mean Effective Pressure (IMEP) tracking reference and abnormal combustion constraints like knock and combustion variability. A nonlinear optimization problem is formulated and solved in real time using Sequential Quadratic Programming (SQP) to obtain the desired control actuator set-points. An Extended Kalman Filter (EKF) based observer is applied to estimate engine states, combining both air path and cylinder dynamics. The EKF engine state(s) observer is augmented with disturbance estimation to account for modeling errors and/or sensor/actuator offset.
Technical Paper

A User Configurable Powertrain Controller with Open Software Management

2007-04-16
2007-01-1601
The emphasis on vehicle fuel economy and tailpipe emissions, coupled with a trend toward greater system functionally, has prompted automotive engineers to develop on-board control systems with increased requirements and complexity. Mainstream engine controllers regulate fuel, spark, and other subsystems using custom solutions that incorporate off-the-shelf hardware components. Although the digital processor core and the peripheral electronics may be similar, these controllers are targeted to fixed engine architectures which limit their flexibility across vehicle platforms. Moreover, additional software needs are emerging as electronics continue to permeate the ground transportation sector. Thus, automotive controllers will be required to assume increased responsibility while effectively communicating with distributed hardware modules.
Technical Paper

An Exergy-Based Methodology for Decision-Based Design of Integrated Aircraft Thermal Systems

2000-10-10
2000-01-5527
This paper details the concept of using an exergy-based method as a thermal design methodology tool for integrated aircraft thermal systems. An exergy-based approach was applied to the design of an environmental control system (ECS) of an advanced aircraft. Concurrently, a traditional energy-based approach was applied to the same system. Simplified analytical models of the ECS were developed for each method and compared to determine the validity of using the exergy approach to facilitate the design process in optimizing the overall system for a minimum gross takeoff weight (GTW). The study identified some roadblocks to assessing the value of using an exergy-based approach. Energy and exergy methods seek answers to somewhat different questions making direct comparisons awkward. Also, high entropy generating devices can dominate the design objective of the exergy approach.
Technical Paper

Analysis and Design of Crew Sleep Station for ISS

2002-07-15
2002-01-2303
This paper details the analysis and design of the Temporary Sleep Station (TeSS) environmental control system for International Space Station (ISS). The TeSS will provide crewmembers with a private and personal space, to accommodate sleeping, donning and doffing of clothing, personal communication and performance of recreational activities. The need for privacy to accommodate these activities requires adequate ventilation inside the TeSS. This study considers whether temperature, carbon dioxide, and humidity remain within crew comfort and safety levels for various expected operating scenarios. Evaluation of these scenarios required the use and integration of various simulation codes. An approach was adapted for this study, whereby results from a particular code were integrated with other codes when necessary.
Journal Article

Automatic Formal Verification of SysML State Machine Diagrams for Vehicular Control Systems

2021-04-06
2021-01-0260
Vehicular control systems are characterized with numerous complex interactions with a steady rise of autonomous functions, which makes it more challenging for designers and safety engineers to identify unexpected failures. These systems tend to be highly integrated and exhibit features like concurrency for which traditional verification and validation techniques (i.e. testing and simulation) are insufficient to provide rigorous and complete assessment. Model Checking, a well-known formal verification technique, can be used to rigorously prove the correctness of such systems according to design Requirements. In particular, Model Checking is a method for formally verifying finite-state concurrent systems. Specifications about the system are expressed as temporal logic formulas, and efficient symbolic algorithms are used to traverse the model defined by the system and check if the specification holds or not.
Technical Paper

BIO-Plex Thermal Control System Design

2001-07-09
2001-01-2324
Engineers at the Johnson Space Center (JSC) are using innovative strategies to design the TCS for the Bio-regenerative Planetary Life Support Systems Test Complex (BIO-Plex), a regenerative advanced life support system ground test bed. This paper provides a current description of the BIO-Plex TCS design, testing objectives, analyses, descriptions of the TCS test articles expected to be tested in the BIO-Plex, and forward work regarding TCS. The TCS has been divided into some subsystems identified as permanent “infrastructure” for the BIO-Plex and others that are “test articles” that may change from one test to the next. The infrastructure subsystems are the Heating, Ventilation and Air-Conditioning (HVAC), the Crew Chambers Internal Thermal Control Subsystem (CC ITCS), the Biomass Production Chamber Internal Thermal Control Subsystem (BPC ITCS), the Waste Heat Distribution Subsystem (WHDS) and the External Thermal Control Subsystem (ETCS).
Journal Article

Control Allocation for Multi-Axle Hub Motor Driven Land Vehicles

2016-04-05
2016-01-1670
This paper outlines a real-time hierarchical control allocation algorithm for multi-axle land vehicles with independent hub motor wheel drives. At the top level, the driver’s input such as pedal position or steering wheel position are interpreted into desired global state responses based on a reference model. Then, a locally linearized rigid body model is used to design a linear quadratic regulator that generates the desired global control efforts, i.e., the total tire forces and moments required track the desired state responses. At the lower level, an optimal control allocation algorithm coordinates the motor torques in such a manner that the forces generated at tire-road contacts produce the desired global control efforts under some physical constraints of the actuation and the tire/wheel dynamics. The performance of the proposed control system design is verified via simulation analysis of a 3-axle heavy vehicle with independent hub-motor drives.
Technical Paper

Development of a Test Facility for Air Revitalization Technology Evaluation

2007-07-09
2007-01-3161
Development of new air revitalization system (ARS) technology can initially be performed in a subscale laboratory environment, but in order to advance the maturity level, the technology must be tested in an end-to-end integrated environment. The Air Revitalization Technology Evaluation Facility (ARTEF) at the NASA Johnson Space Center (JSC) serves as a ground test bed for evaluating emerging ARS technologies in an environment representative of spacecraft atmospheres. At the center of the ARTEF is a hypobaric chamber which serves as a sealed atmospheric chamber for closed loop testing. A Human Metabolic Simulator (HMS) was custom-built to simulate the consumption of oxygen, and production of carbon dioxide, moisture and heat by up to eight persons. A variety of gas analyzers and dew point sensors are used to monitor the chamber atmosphere and the process flow upstream and downstream of a test article. A robust vacuum system is needed to simulate the vacuum of space.
Technical Paper

EVA Operational Enhancements and ASEM

1992-07-01
921341
Among the many firsts which will occur on STS-49, the maiden voyage of the Space Shuttle Endeavour, a Space Station Freedom (SSF) experiment entitled Assembly of Station by Extravehicular Activity (EVA) Methods (ASEM) promises to test the boundaries of EVA operational capabilities. Should the results be favorable, station and other major users of EVA stand to benefit from increased capabilities. Even the preparation for the ASEM experiment is serving as a pathfinder for complex SSF operations. This paper reviews the major tasks planned for ASEM and discusses the operational analogies investigators are attempting to draw between ASEM and SSF. How these findings may be applied to simplify station assembly and maintenance will also be discussed.
Technical Paper

Environmental Control System for an Experimental Crew Return Vehicle

1997-07-01
972263
A small team of NASA engineers has been assembled at the Johnson Space Center, with the goal of developing an inexpensive space-capable vehicle. In order to minimize cost and development time of the experimental vehicle, it was desirable to build upon a previously-developed vehicle shape. The basic shape of the X-24A experimental lifting body was chosen for several reasons, and in the case of the Environmental Control and Life Support (ECLS), the de-orbit cross-range capability of this shape provides for a minimal on-orbit time while waiting for landing opportunities, which in turn simplifies the ECLS. Figure 1 shows the X-38 vehicle body shape. In keeping with the goal of rapidly developing an inexpensive and reliable vehicle, the ECLS was developed using simple, passive systems where practical. This paper provides an overview of the ECLS mission requirements and design, with emphasis on the philosophy used in its development.
Technical Paper

Handling Deviation for Autonomous Vehicles after Learning from Small Dataset

2018-04-03
2018-01-1091
Learning only from a small set of examples remains a huge challenge in machine learning. Despite recent breakthroughs in the applications of neural networks, the applicability of these techniques has been limited by the requirement for large amounts of training data. What’s more, the standard supervised machine learning method does not provide a satisfactory solution for learning new concepts from little data. However, the ability to learn enough information from few samples has been demonstrated in humans. This suggests that humans may make use of prior knowledge of a previously learned model when learning new ones on a small amount of training examples. In the area of autonomous driving, the model learns to drive the vehicle with training data from humans, and most machine learning based control algorithms require training on very large datasets. Collecting and constructing training data set takes a huge amount of time and needs specific knowledge to gather relevant information.
Technical Paper

High Temperature Lift Heat Pump Refrigerant and Thermodynamic Cycle Selection

1994-06-01
941272
This paper describes the process and analysis used to select a refrigerant and thermodynamic cycle as the basis of a vapor compression heat pump requiring a high temperature lift. Use of a vapor compression heat pump versus other types was based on prior work performed for the Electric Power Research Institute. A high lift heat pump is needed to enable a thermal control system to remove heat down to 275K from a habitable volume when the external thermal environment is severe. For example, a long term habitat will reject heat from a space radiator to a 325K environment. The first step in the selection process was to perform an optimization trade study, quantifying the effect of radiator operating temperature and heat pump efficiency on total system mass; then, select the radiator operating temperature corresponding to the lowest system mass. Total system mass included radiators, all heat pump components and the power supply system.
Technical Paper

Knock Thresholds and Stochastic Performance Predictions: An Experimental Validation Study

2019-04-02
2019-01-1168
Knock control systems are fundamentally stochastic, regulating some aspect of the distribution from which observed knock intensities are drawn. Typically a simple threshold is applied, and the controller regulates the resultant knock event rate. Recent work suggests that the choice of threshold can have a significant impact on closed loop performance, but to date such studies have been performed only in simulation. Rigorous assessment of closed loop performance is also a challenging topic in its own right because response trajectories depend on the random arrival of knock events. The results therefore vary from one experiment to the next, even under identical operating conditions. To address this issue, stochastic simulation methods have been developed which aim to predict the expected statistics of the closed loop response, but again these have not been validated experimentally.
Technical Paper

Lightweight, Flexible, and Freezable Heat Pump/Radiator for EVA Suits

2008-06-29
2008-01-2112
We have completed preliminary tests that show the feasibility of an innovative concept for a spacesuit thermal control system using a lightweight, flexible heat pump/radiator. The heat pump/radiator is part of a regenerable LiCI/water absorption cooling device that absorbs an astronaut's metabolic heat and rejects it to the environment via thermal radiation at a relatively high temperature. We identified key design specifications for the system, demonstrated that it is feasible to fabricate the flexible radiator, measured the heat rejection capability of the radiator, and assessed the effects on overall mass of the PLSS. We specified system design features that will enable the flexible absorber/radiator to operate in a wide range of space exploration environments. The materials used to fabricate the flexible absorber/radiator samples were all found to be low off-gassing and many have already been qualified for use in space.
Technical Paper

Modification of the USOS to Support Installation and Activation of the Node 3 Element

2009-07-12
2009-01-2416
The International Space Station (ISS) program is nearing an assembly complete configuration with the addition of the final resource node module in early 2010. The Node 3 module will provide critical functionality in support of permanent long duration crews aboard ISS. The new module will permanently house the regenerative Environment Control and Life Support Systems (ECLSS) and will also provide important habitability functions such as waste management and exercise facilities. The ISS program has selected the Port side of the Node 1 “Unity” module as the permanent location for Node 3 which will necessitate architecture changes to provide the required interfaces. The USOS ECLSS fluid and ventilation systems, Internal Thermal Control Systems, and Avionics Systems require significant modifications in order to support Node 3 interfaces at the Node 1 Port location since it was not initially designed for that configuration.
Technical Paper

On Enhanced Fuzzy Sliding-Mode Controller and Its Chattering Suppression for Vehicle Semi-Active Suspension System

2018-04-03
2018-01-1403
This paper aims to present an enhanced fuzzy sliding-mode control scheme with variable rate reaching law for semi-active vehicle suspension systems, which can reduce chattering phenomena in high frequency compared with the sliding-mode controller with traditional exponent reaching law. First, an ideal-skyhook damping suspension system is taken as reference model; then the new control law is synthesized by employing the fuzzy logic control while considering the sliding-mode reaching segment characteristics, which can dynamically change the reaching rate to suppress chattering in closed-loop control systems; finally, simulation analysis is conducted under both random road and bump road surface, the results verified the effectiveness and feasibility of the proposed control scheme.
Technical Paper

Overview of NASA's Thermal Control System Development for Exploration Project

2009-07-12
2009-01-2436
NASA's Constellation Program includes the Orion, Altair, and Lunar Surface Systems (LSS) project offices. The first two elements, Orion and Altair, are manned space vehicles while the third element is broader and includes several subelements including Rovers and a Lunar Habitat. The upcoming planned missions involving these systems and vehicles include several risks and design challenges. Due to the unique thermal environment, many of these risks and challenges are associated with the vehicles' thermal control system. NASA's Exploration Systems Mission Directorate (ESMD) includes the Exploration Technology Development Program (ETDP). ETDP consists of several technology development projects. The project chartered with mitigating the aforementioned risks and design challenges is the Thermal Control System Development for Exploration Project.
Technical Paper

Physiological Experience During Shuttle EVA

1995-07-01
951592
To date, 59 man-EVA's have been conducted in the Shuttle Program with minimum physiological problems or limitations. The physiological requirements for life support in the Shuttle EVA include pressure, gas composition, inspired CO2 pressure, heat- removal capability, in-suit water replacement, and caloric replacement. These requirements and their basis in verification testing or analysis are reviewed. The operational measures are identified. The suit pressure in combination with a gas composition of at least 92 percent assures that sufficient O2 pressure is available to the crewmember. The nominal suit pressure of 4.3 psi±0.1 psi was maintained during all 59 man-EVA's. The contingency suit pressure was never required to be used. The suit pressure in combination with the cabin pressure and pre-EVA denitrogenation procedures minimize the risk of altitude decompression sickness. There has been no incidence of decompression sickness during Shuttle EVA.
Technical Paper

Reconfigurable Control System Design for Future Life Support Systems

2008-06-29
2008-01-1976
A reconfigurable control system is an intelligent control system that detects faults within the system and adjusts its performance automatically to avoid mission failure, save lives, and reduce system maintenance costs. The concept was first successfully demonstrated by NASA between December 1989 and March 1990 on the F-15 flight control system (SRFCS), where software was integrated into the aircraft's digital flight control system to compensate for component loss by reconfiguring the remaining control loop. This was later adopted in the Boeing X-33. Other applications include modular robotics, reconfigurable computing structure, and reconfigurable helicopters. The motivation of this work is to test such control system designs for future long term space missions, more explicitly, the automation of life support systems.
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