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The environment is one of the most important issues currently facing the world and the automobile industry is required to respond with eco-cars. To meet this requirement, the hybrid vehicle is one of the most optimal solutions. The hybrid system automatically stops engine idling (idling stop), or stops the engine during deceleration to recover energy. The engine stop however creates a problem concerning the vehicle's climate control system. Because the conventional climate control system incorporates a compressor driven by engine belt, there is almost no cooling performance while the engine is stopped. Until now, when a driver needed more cooling comfort the engine has been switched back on as a compromise measure. To realize cabin comfort that is consistent with fuel saving, a 2-way driven compressor has been developed that can be driven both by engine belt while the engine is running and by electric motor when the engine is stopped.

In the 42V Mild Hybrid System introduced into market by Toyota for the first time in the world, the crankshaft using belt(s) drives the motor/generator (MG). The set-up employs an inverter unit to control the MG electronically. This paper describes the system configuration, operations, characteristic features and development results of the new power control system. The focus is on the MG, the inverter-for-MG-control and energy regeneration, as well as DC/DC converter for the power supply to the 14V devices.

As part of the International Lubricant Standardization and Approval Committee's (ILSAC) goal of developing a global automatic transmission fluid (ATF) specification, members have been evaluating test methods that are currently used by various automotive manufacturers for qualifying ATF for use in their respective transmissions. This report deals with comparing test methods used for determining torque capacity in friction systems (shifting clutches). Three test methods were compared, the Plate Friction Test from the General Motors DEXRON®-III Specification, the Friction Durability Test from the Ford MERCON® Specification, and the Japanese Automotive Manufacturers Association Friction Test - JASO Method 348-95. Eight different fluids were evaluated. Friction parameters used in the comparison were breakaway friction, dynamic friction torque at midpoint and the end of engagement, and the ratio of end torque to midpoint torque.

The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.

This paper presents a custom integrated circuit (IC) on which circuit functions necessary for “Active Hydraulic Brake (AHB) system” are integrated, and its key component, “Current-to-Digital Converter” for solenoid current measurement. The AHB system, which realizes a seamless brake feeling for Antilock Brake System (ABS) and Regenerative Brake Cooperative Control of Hybrid Vehicle, and the custom IC are installed in the 4th-generation Prius released in 2015. In the AHB system, as linear solenoid valves are used for hydraulic brake pressure control, high-resolution and high-speed sensing of solenoid current with ripple components due to pulse width modulation (PWM) is one of the key technologies. The proposed current-to-digital converter directly samples the drain-source voltage of the sensing DMOS (double-diffused MOSFET) with an analog-to-digital (A/D) converter (ADC) on the IC, and digitizes it.

A HIL simulator for developing vehicle adaptive cruise control systems is presented in this paper. The xPC target is used to establish real-time simulation environment. The simulator is composed of a virtual vehicle model, real components of an ACC system like ECU, electronic throttle and braking modulator, a user interface to facilitate simulation, and brake and accelerator pedals to make interactive driver inputs easier. The vehicle model is validated against data from field test. Tests of an ACC controller in the real-time are conducted on the simulator.

Future Automotive Systems Technology Simulator (FASTSim) is a free and open-source tool developed by National Renewable Energy Lab (NREL). Among the attractive capabilities of the FASTSim is that it can perform computationally efficient fuel economy simulations of automotive vehicles with reasonable accuracy for standard or arbitrary drive cycles. The modeling capability includes vehicles with various types of powertrains such as: conventional vehicles (CVs), hybrid-electric vehicles (HEVs), plugin hybrid electric vehicles (PHEVs) and battery-only electric vehicles (BEVs). The public version of FASTSim available from NREL is implemented in Excel, which achieves the goal of good accessibility to a broad audience, but has some limitations, including: i) bottleneck in computations when importing arbitrary drive cycles, ii) slower computations in general than other scripting or programming languages, and iii) less portable to integration with other applications and/or other platforms.

Transport vehicles consume a large amount of fuel with low efficiency, which is significantly affected by drivers' behaviors. An assessment system of eco-driving pattern for buses could identify the deficiencies of driver operation as well as assist transportation enterprises in driver management. This paper proposes an assessment method regarding drivers' economic efficiency, considering driving conditions. To this end, assessment indexes are extracted from driving economy theories and ranked according to their effect on fuel consumption, derived from a database of 135 buses using multiple regression. A layered structure of assessment indexes is developed with application of AHP, and the weight of each index is estimated. The driving pattern score could be calculated with these weights.

Road test simulation on test rig is widely used in the automobile industry to shorten the development circles. However, there is still room for further improving the time cost of current road simulation test. This paper described a new method considering both the damage error and the runtime of the test on a multi-axial test rig. First, the fatigue editing technique is applied to cut the small load in road data to reduce the runtime initially. The edited road load data could be reproduced on a multi-axial test rig successfully. Second, the rainflow matrices of strains on different proving ground roads are established and transformed into damage matrices based on the S-N curve and Miner rules using a reduction method. A standard simulation test for vehicle reliability procedure is established according to the proving ground schedule as a target to be accelerated.

The earth's fossil energy is not limitless, and we should be taking advantage of the highly developed fields of science and technology to utilize it more efficiently and to create a fully environmentally friendly life. Considering the prodigious amount of vehicles in the world today, even a small improvement in their energy-saving performance could have a significant impact. In this paper, a new type of electro-hydraulic power steering (EHPS) system is described. It has two main advantages. First, it can significantly decrease the demand on the motor so that it can be used for a wider range of vehicles. Second, its pressure-flow characteristic can be programmed and is more flexible than hydraulic power steering (HPS) system. A prototype with a 500 W motor was applied to a truck with a front load of 2,700 kg, and static steer sweep tests were conducted to validate its feasibility.

The electromagnetic regenerative suspension has attracted much attention recently due to its potential to improve ride comfort and handling stability, at the same time recover kinetic energy which is typically dissipated in traditional shock absorbers. The key components of a ball-screw regenerative suspension system are a motor, a ball screw and a nut. For this kind of regenerative suspension, its damping character is determined by the motor's torque-speed capacity, which is different from the damping character of the traditional shock absorber. Therefore, it is necessary to establish a systematic approach for the parameter matching of ball-screw regenerative suspension, so that the damping character provided by it can ensure ride comfort and handling stability. In this paper, a 2-DOF quarter vehicle simulation model with regenerative suspension is constructed. The effects of the inertia force on ride comfort and handling stability are analyzed.

Forecasting the motion of the leading vehicle is a critical task for connected autonomous vehicles as it provides an efficient way to model the leading-following vehicle behavior and analyze the interactions. In this study, a personalized time-series modeling approach for leading vehicle trajectory prediction considering different driving styles is proposed. The method enables a precise, personalized trajectory prediction for leading vehicles with limited inter-vehicle communication signals, such as vehicle speed, acceleration, space headway, and time headway of the front vehicles. Based on the learning nature of human beings that a human always tries to solve problems based on grouping and similar experience, three different driving styles are first recognized based on an unsupervised clustering with a Gaussian Mixture Model (GMM).

Statistical Energy Analysis (SEA) is a promising tool for developing an efficient sound package design for reducing airborne interior noise at high frequencies. The optimal sound package, however, is not directly predicted by using the SEA vehicle model alone and therefore requires parametric studies of sound package configurations. This paper describes an effective method for using SEA modeling to achieve the desired interior noise level targets. A mathematical model, expressed by one equation, is derived on the assumption that the directions of the power flows are known in the SEA model. This equation describes the relationship between sound package properties and the resulting interior noise level. Using the relationship between weight and performance of sound package, an efficient configuration can be determined. The predicted sound pressure level of the vehicle interior with the optimized sound package correlated well to the experimental data for the case presented in this paper.

Many efforts have been made to understand the mechanism of whiplash injury. Recently, the cervical facet joint capsules have been focused on as a potential site of injury. An experimental approach has been taken to analyze the vertebral motion and to estimate joint capsule stretch that was thought to be a potential cause of pain. The purpose of this study is to analyze the kinematics of the cervical facet joint using a human FE model in order to better understand the injury mechanism. The Total Human Model for Safety (THUMS) was used to visually analyze the local and global kinematics of the spine. Soft tissues in the neck were newly modeled and introduced into THUMS for estimating the loading level in rear impacts. The model was first validated against human test data in the literature by comparing vertebrae motion as well as head and neck responses. Joint capsule strain was estimated from a maximum principal strain output from the elements representing the capsule tissues.

This paper analyzed the mechanisms of injury in high speed, right-lateral impacts of stock car auto racing, and interaction of the occupant and the seat system for the purpose of reducing the risk of injury, primarily rib fractures. Many safety improvements have been made to stock car racing recently, including the Head and Neck Support devices (HANS®), the 6-point restraint harnesses, and the implementation of the SAFER Barrier. These improvements have contributed greatly to mitigating injury during the race crash event. However, there is still potential to improve the seat structure and the understanding of the interaction between the driver and the seat in the continuation of making racing safety improvements. This is particularly true in the case of right-lateral impacts where the primary interaction is between the seat supports and the driver and where the chest is the primary region of injury.

Posterior translation of the tibia with respect to the femur can stretch the posterior cruciate ligament (PCL). Fifteen millimeters of relative displacement between the femur and tibia is known as the Injury Assessment Reference Value (IARV) for the PCL injury. Since the anterior protuberance of the tibial plateau can be the first site of contact when the knee is flexed, the knee bolster is generally designed with an inclined surface so as not to directly load the projection in frontal crashes. It should be noted, however, that the initial flexion angle of the occupant knee can vary among individuals and the knee flexion angle can change due to the occupant motion. The behavior of the tibial protuberance related to the knee flexion angle has not been described yet. The instantaneous angle of the knee joint at the timing of restraining the knee should be known to manage the geometry and functions of knee restraint devices.

Quietness is one of the most important characteristics for Hybrid Electric Vehicle quality. Reduction of the rattle noise caused by the torque fluctuation of an internal combustion engine can contribute to get a customer satisfaction. Toyota Hybrid System(THS) also has same requirement. Especially, the rattle noise during idling may happen discontinuously despite of periodical engine combustion excitation. It is necessary to study the mechanism and reduce the rattle noise. At lower engine torque range, decreasing the torsional damper’s stiffness can improve this condition as the manual transaxle done. However, the rattle noise can occur easily in conditions of relatively large torque spike inputs to the torsional system, such as the engine start/stop function of THS using the motor/generator in the transaxle.

Previous studies have investigated the impacts of biofuel usage on the performance, drivability and durability of modern diesel engines and exhaust after-treatment systems including test work with different types, concentrations and mixtures of bio fuel components. During this earlier work vehicle fuel filter blocking issues were encountered during a field trial using various types of EN 14214 compliant Fatty Acid Methyl Ester (FAME) blended into EN 590 diesel. This paper summarises a subsequent literature review that was carried out looking into potential causes of this filter blocking and further work that was then carried out to expand on the findings. From this, a laboratory study was carried out to assess the increase in fuel filter blocking tendency (FBT) when various FAMEs from mixed sources were blended into EN 590 diesel at different concentrations, including levels above those currently allowed in the European market.

Plugin hybrid electric vehicles (PHEVs) have several attractive features in terms of reduction of greenhouse gas (GHG) emissions. Compared to conventional vehicles (CVs) that only have an internal combustion engine (ICE), PHEVs have better energy efficiency like regular hybrids (HEVs), allow for electrifying an appreciable portion of traveled miles, and have no range anxiety issues like battery-only electric vehicles (BEVs). However, in terms of criteria emissions (e.g., NOx, NMOG, HC), it is unclear if PHEVs are any better than HEVs or CVs. Unlike GHG emissions, criteria emissions are not continuously emitted in proportional quantities to fossil fuel consumption. Rather, the amount and type of criteria emissions is a rather complex function of many factors, including type of fuel, ICE temperature, speed and torque, catalyst temperature, as well as the ICE controls (e.g., fuel-to-air ratio, valve and ignition timing).

In the early stages of vehicle development, it is important for decision makers to understand a feasible constraint region that satisfies all system level requirements. The purpose of this paper is to propose a target cascading method to solve for a feasible design region which satisfies all constraints of the system based on model based simulation. In this method, the feasible design region is explored by using both global optimization methods and active learning techniques. In optimization problems, the inverse problem for understanding feasibility for specific designs is defined and solved. To determine the objective functions of the inverse problem, an index representing the achievement level of constraints from system requirements is introduced. To predict feasible regions in the specific design space, a surrogate model of minimized values of the index is trained by using a kriging model.