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Technical Paper

A New Method to Accelerate Road Test Simulation on Multi-Axial Test Rig

2017-03-28
2017-01-0200
Road test simulation on test rig is widely used in the automobile industry to shorten the development circles. However, there is still room for further improving the time cost of current road simulation test. This paper described a new method considering both the damage error and the runtime of the test on a multi-axial test rig. First, the fatigue editing technique is applied to cut the small load in road data to reduce the runtime initially. The edited road load data could be reproduced on a multi-axial test rig successfully. Second, the rainflow matrices of strains on different proving ground roads are established and transformed into damage matrices based on the S-N curve and Miner rules using a reduction method. A standard simulation test for vehicle reliability procedure is established according to the proving ground schedule as a target to be accelerated.
Technical Paper

A Novel Three Steps Composited Parameter Matching Method of an Electromagnetic Regenerative Suspension System

2019-04-02
2019-01-0173
The electromagnetic regenerative suspension has attracted much attention recently due to its potential to improve ride comfort and handling stability, at the same time recover kinetic energy which is typically dissipated in traditional shock absorbers. The key components of a ball-screw regenerative suspension system are a motor, a ball screw and a nut. For this kind of regenerative suspension, its damping character is determined by the motor's torque-speed capacity, which is different from the damping character of the traditional shock absorber. Therefore, it is necessary to establish a systematic approach for the parameter matching of ball-screw regenerative suspension, so that the damping character provided by it can ensure ride comfort and handling stability. In this paper, a 2-DOF quarter vehicle simulation model with regenerative suspension is constructed. The effects of the inertia force on ride comfort and handling stability are analyzed.
Technical Paper

A Personalized Deep Learning Approach for Trajectory Prediction of Connected Vehicles

2020-04-14
2020-01-0759
Forecasting the motion of the leading vehicle is a critical task for connected autonomous vehicles as it provides an efficient way to model the leading-following vehicle behavior and analyze the interactions. In this study, a personalized time-series modeling approach for leading vehicle trajectory prediction considering different driving styles is proposed. The method enables a precise, personalized trajectory prediction for leading vehicles with limited inter-vehicle communication signals, such as vehicle speed, acceleration, space headway, and time headway of the front vehicles. Based on the learning nature of human beings that a human always tries to solve problems based on grouping and similar experience, three different driving styles are first recognized based on an unsupervised clustering with a Gaussian Mixture Model (GMM).
Technical Paper

Active Damping Control of Torsional Vibration in a Diesel Hybrid Powertrain

2019-12-19
2019-01-2342
This paper has designed a real time control algorithm to use ISG motor actively compensate the torque ripple produced by the engine, to reduce torsional vibration. This paper consists of 3 parts. In the first section, this paper has introduced the research object and its modification for experiments. Then the development of control strategy is presented. The engine dynamic model is built, and real-time control with a feedforward unit and a feedback unit is derived. Encoder and cylinder pressure is used for engine torque estimator. Then the ISG motor output the counter-waveform to make the overall output smooth. In order to verify the effectiveness of the control strategy, the final section has established a test bench, where two experiments are carried out. One of the experimental conditions is to set the engine at a constant operating point, while the other is to crank the engine from 0 rpm to idle speed with ISG motor.
Journal Article

An Efficient Path Planning Methodology Based on the Starting Region Selection

2020-04-14
2020-01-0118
Automated parking is an efficient way to solve parking difficulties and path planning is of great concern for parking maneuvers [1]. Meanwhile, the starting region of path planning greatly affects the parking process and efficiency. The present research of the starting region are mostly determined based on a single algorithm, which limits the flexibility and efficiency of planning feasible paths. This paper, taking parallel parking and vertical parking for example, proposes a method to calculate the starting region and select the most suitable path planning algorithm for parking, which can improve the parking efficiency and reduce the complexity. The collision situations of each path planning algorithm are analyzed under collision-free conditions based on parallel and vertical parking. The starting region for each algorithm can then be calculated under collision-free conditions.
Technical Paper

An Elementary Simulation of Vibration Isolation Characteristics of Hydraulically Damped Rubber Mount of Car Engine

2001-04-30
2001-01-1453
Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.
Technical Paper

Analysis of Energy Consumption on Typical Main Cylinder Booster Based Brake-by-Wire System

2016-09-18
2016-01-1955
The traditional vacuum booster is gradually replaced by Brake-by-Wire system (BBW) in modern passenger car, especially Electric Vehicle (EV). Some mechanical and hydraulic components are replaced by electronic components in Brake-by-Wire system. Using BBW system in modern passenger vehicles can not only improve the automotive safety performance, reliability and stability, but also promote vehicle maneuverability, comfort, fuel economy and environmental protection. Although vehicle's braking performance is greatly improved by using BBW, the system will inevitably consume some energy of the vehicle power supply, thus introducing unexpected drawback in comparison with the traditional vacuum assist braking system, since it doesn't need any electric power. Therefore, the analysis of energy consumption on typical main cylinder booster based BBW system under typical driving cycles will contribute to advanced design of current advanced braking system.
Technical Paper

Application of Machine Learning to Engine Air System Failure Prediction

2024-04-09
2024-01-2007
With the capability of avoiding failure in advance, failure prediction model is important not only to end users, but also to the service engineers in vehicle industry. This paper proposes an approach based on anomaly detection algorithms and telematic data to predict the failure of the engine air system with Turbo charger. Firstly, the relationship between air system and all obtained features are analyzed by both physical mechanism and data-wise. Then, the features including altitude, air temperature, engine output power, and charger pressure are selected as the input of the model, with the sampling interval of 1 minute. Based on the selected features, the healthy state for each vehicle is defined by the model as benchmark. Finally, the ‘Medium surface’ is determined for specific vehicle, which is a hyperplane with the medium points of the healthy state located at, to detect the minor weakness symptom (sub-health state).
Journal Article

Cold and Warm Start Characteristics using HVO and RME Blends in a V6 Diesel Engine

2013-04-08
2013-01-1306
The first several cycles determine the quality of an engine start. Low temperatures and air/fuel ratio cause incomplete combustion of the fuel. This can lead to dramatic increases in HC and PM emissions. In order to meet Euro V legislation requirements which have stricter cold start emission levels, it is critical to study the characteristics of cold and warm starting of engines in order to develop an optimized operation. The NO and THC emissions were measured by fast CLD and Fast FID gas analyzers respectively and PM in both nucleation and accumulation modes were measured by DMS500. The coolant temperature was controlled in order to guarantee the experiment repeatability. The results show that at cold start using RME60 produced higher NO and lower THC than the other tested fuels while combustion of HVO60 produced a similar level of NO but lower THC compared with mineral diesel. Meanwhile, the nucleation mode of mineral diesel was similar to RME60 but higher than HVO60.
Technical Paper

Collaborative Control for Intelligent Motorcade Systems: State Transformation, Adaptive Robustness and Stability

2022-12-22
2022-01-7069
The intelligent unmanned ground vehicle (UGV) motorcade system consisting of one leader and n − 1 followers is considered. The safety distance between the front and rear UGVs is treated as the control target. Since the safety distance constraint is a unilateral constraint, the state transformation is needed. Hence, a piecewise type conversion function is formulated to serve for the transformation of the original inequality constraint. The system equation is further expressed by the new state. We assume that the input of the leading UGV is known. Combined with the uncertainty evaluation, a class of collaborative controls for the following UGVs is proposed to deal with the uncertainty with unknown bound. The effectiveness of the designed control is verified by both Lyapunov stability theory and simulations. Both theoretical and simulation results illustrate that the longitudinal safety, stability and global behavior of the intelligent motorcade system are guaranteed.
Technical Paper

Combustion and Emission Characteristics of an Ammonia-Hydrogen Engine under Passive- and Active-Jet Ignition

2024-04-09
2024-01-2109
In the context of carbon neutrality, ammonia is considered a zero-carbon fuel with potential applications in the transportation sector. However, its high ignition energy, low flame speed, and high natural temperature, indicative of low reactivity, make it challenging to be applied as a sole fuel in engines. In such a scenario, the use of another zero-carbon and highly reactive fuel, hydrogen, becomes necessary to enhance the combustion of ammonia. Furthermore, jet ignition, a method known for improving engine combustion performance, may also hold potential for enhancing the combustion performance of ammonia engines. To explore the applicability of jet ignition in engines, this study conducted experimental research on a single-cylinder engine. Two ignition methods were employed: passive jet ignition of premixed ammonia-hydrogen at a compression ratio of 11.5, and active jet ignition of pure ammonia using hydrogen jet flame at a compression ratio of 17.3.
Technical Paper

Control System Design for Variable Nozzle Turbocharger

2009-06-11
2009-01-1668
The electronic control system of the variable nozzle turbocharger (VNT) was designed. The actuator is the electro-hydraulic servo proportional solenoid. The signals of the engine pedal position sensor, the engine speed sensor, the boost pressure sensor, the intake air temperature sensor, and the ambient pressure sensor are sampled and filtered. The engine working condition is estimated. The control algorithm was designed as the closed-loop feedback digital PI control together with the open-loop feed forward control. The gain-scheduled PI control method is applied to improve the robustness. The control system was calibrated at the turbocharger test bench and the engine test bench. The results indicate the designed control system has good performance for the boost pressure control under the steady and transient conditions.
Technical Paper

Coordinating Control Oriented Research on Algorithm of Engine Torque Estimation for Parallel Hybrid Electric Powertrain System

2004-03-08
2004-01-0424
The internal combustion engine and motor should be controlled coordinately to meet the demand of smooth power transfer and good drivability especially during transient conditions for parallel hybrid powertrain system. This paper presents the essential technology of how to estimate the engine torque by the measurement and processing of instantaneous crankshaft speed. One multi-injection gasoline engine and one turbocharged diesel engine are selected to manifest the algorithm of engine torque estimation and the experiments show fairly good results for both engines. Consequently an engine torque sensor can be easily calibrated and applied to feedback engine torque in coordinating control.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Technical Paper

Decision Making and Trajectory Planning for Lane Change Control Inspired by Parallel Parking

2020-04-14
2020-01-0134
Lane-changing systems have been developed and applied to improve environmental adaptability of advanced driver assistant system (ADAS) and driver comfort. Lane-changing control consists of three steps: decision making, trajectory planning and trajectory tracking. Current methods are not perfect due to weaknesses such as high computation cost, low robustness to uncertainties, etc. In this paper, a novel lane changing control method is proposed, where lane-changing behavior is analogized to parallel parking behavior. In the perspective of host vehicle with lane-changing intention, the space between vehicles in the target adjacent lane can be regarded as dynamic parking space. A decision making and path planning algorithm of parallel parking is adapted to deal with lane change condition. The adopted algorithm based on rules checks lane-changing feasibility and generates desired path in the moving reference system at the same speed of vehicles in target lane.
Technical Paper

Determination of Aeration of Oil in High Pressure Chamber of Hydraulic Lash Adjuster in Valve Train

1999-03-01
1999-01-0646
Use of a hydraulic lash adjuster (HLA) in the valve train has some problems as well as several advantages. One of the problems is less stiffness of valve train, which may be further reduced when aeration of the oil in the oil circuit occurs. The much lower stiffness will lead to malfunction, noise and damage with the valve train. So the aeration of oil in HLA high pressure chamber must be considered in modeling and simulation of the valve train. Since air dissolved capacity in the oil varies with pressure, aeration (undissolved air content) in the high pressure chamber is different from that in the oil circuit. So far, only the air content in the oil circuit has been measured, and few reports have been found on determining the aeration in HLA of an operating valve train. Based on knowledge that HLA collapse is caused by compressibility and leakage of oil, a method of determining the aeration of the oil in the high pressure chamber is introduced.
Technical Paper

Development of the Main Controller of Compressed Natural Gas Engine Based on the 32-Digit PowerPC561

2008-06-23
2008-01-1738
To realize the precise control of injection and ignition of compressed natural gas engine, the 32-Digit PowerPC561 was selected as the single-chip microcomputer for the compressed natural gas engine. The signal processing module, controller module and power driver module of the engine control system were introduced successively. In the injection valve drive circuit, a new design method realized the ‘Peak&Hold’ drive current wave shape, which reduced the software work of injection development. In the ignition module circuit, the feedback of the time of ignition persistence and preliminary coil close period were successfully realized. The Engine Control Unit (ECU) has flexible control functions, which fulfill the requirements of engine control system.
Technical Paper

Dynamic Characteristic Analysis of a Hydraulic Engine Mount with Lumped Model Based on Finite Element Analysis

2003-05-05
2003-01-1462
Hydraulic Engine Mount (HEM) is now widely used as a highly effective vibration isolator in automotive powertrain. A lumped parameter model is a traditional model for modeling the dynamic characteristics of HEM, in which the system parameters are usually obtained by experiments. In this paper, Computational Fluid Dynamics (CFD) method and nonlinear Finite Element Analysis (FEA) are used to determine the system parameters. A Fluid Structure Interaction (FSI) FEA technique is used to estimate the parameters of volumetric compliances, equivalent piston area, inertia and resistance of the fluid in the inertia track and decoupler of a HEM. A nonlinear FEA method is applied to determine the dynamic stiffness of rubber spring of the HEM. The system parameters predicated by FEA are compared favorably with experimental data and/or analytical solutions.
Technical Paper

Energetic Macroscopic Representation Based Energy Management Strategy for Hybrid Electric Vehicle Taking into Account Demand Power Optimization

2017-10-08
2017-01-2208
To further explore the potential of fuel economy for hybrid electric vehicle (HEV), a methodology of demand power optimization is proposed. The fuel consumption depends not only on the EMS, but also on the way to operate vehicle. A control strategy to adjust driver’s demand before power splitting is necessary. To get accurate and reliable control strategy, two aspects are the most important. First, a rigorous and organized modeling approach is a base to describe complicated powertrain system of HEV. The energetic macroscopic representation (EMR) is a graphical synthetic description of electromechanical conversion system based on energy flow. A powertrain architecture of HEV is described explicitly via the EMR. Second, the effectiveness of EMS and the reasonability of driving operations are vital.
Technical Paper

Estimation of Road-Tire Friction with Unscented Kalman Filter and MSE-Weighted Fusion based on a Modified Dugoff Tire Model

2015-04-14
2015-01-1601
This paper proposes an estimation method of road-tire friction coefficient for the 4WID EV(4-wheel-independent-drive electric vehicle) in the pure longitudinal wheel slip, lateral sideslip and combined slip situations, which fuses both estimated longitudinal and lateral friction coefficients together, compared with existing methods based on a tire model in one single direction. Unscented Kalman filter (UKF) is introduced to estimate one-directional friction coefficient based on a modified Dugoff tire model. Considering the output results for each direction as a signal for the same target with different noise, MSE-weighted fusion method is proposed to fuse these two results together in order to reach a higher accuracy. The tire forces are estimated with the benefits of the 4WID EV that the driving torque and rolling speed of each wheel can be accurately known. The sideslip angles and slip ratios of each tire are calculated with a vehicle kinematic model.
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