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Current efforts to extend controlled flight into the post-stall regime will bring about major changes in aircraft dynamic capability. These changes will have far-reaching implications in terms of the specification, design, evaluation, and operational use of future fighter aircraft. Significant research continues to be accomplished in developing the technologies required to design and build supermaneuverable fighters. This paper discusses some of the background to current agility research and addresses the research which must be accomplished in order for the Air Force to specify requirements for and evaluate these aircraft.

The Air Force Special Operations Command (AFSOC) has driven the requirement and technology development of expendable, air-launched, Small Unmanned Aircraft System (SUAS) for the past six years. As the Air Force lead command for SUAS, AFSOC intends to use this capability to extend the range of on-board sensors, see below the weather, track multiple targets, increase target acquisition accuracy and provide direct support to ground teams. Today, state of the art technology for Group 1 (0-20 lbs) and Group 2 SUAS (21 - 55 lbs), provides approximately 25 - 60 minutes of endurance with conventional lithium ion / lithium polymer batteries. However, to make air-launched expendable SUAVs viable for multiple mission scenarios, technology must be developed to allow for a mission endurance of a minimum of four hours. Additionally, Size, Weight And Power (SWAP) considerations challenge even the best solution when trying to provide up to 150W for peak consumption.

In this work we present our recent effort in developing a novel heat exchanger based on endothermic chemical reaction (HEX reactor). The proposed HEX reactor is designed to provide additional heat sink capability for aircraft thermal management systems. Ammonium carbamate (AC) which has a decomposition enthalpy of 1.8 MJ/kg is suspended in propylene glycol and used as the heat exchanger working fluid. The decomposition temperature of AC is pressure dependent (60°C at 1 atmosphere; lower temperatures at lower pressures) and as the heat load on the HEX increases and the glycol temperature reaches AC decomposition temperature, AC decomposes and isothermally absorbs energy from the glycol. The reaction, and therefore the heat transfer rate, is controlled by regulating the pressure within the reactor side of the heat exchanger. The experiment is designed to demonstrate continuous replenishment of AC.

One of the main challenges in the power systems of future aircraft is the capability to support pulsed power loads. The high rise and fall times of these loads along with their high power and negative impedance effects will have an undesirable impact on the stability and dc bus voltage quality of the power system. For this reason, studying ways to mitigate these adverse effects are needed for the possible adoption of these type of loads. One of the technologies which can provide benefits to the stability and bus power quality is Energy Storage (ES). This ES is designed with the capability to supply high power at a fast rate. In this paper, the management of the ES to mitigate the effects of pulsed power loads in an aircraft power system is presented. First, the detailed nonlinear model of the power network with pulsed power loads is derived. Due to the large size of this model, a model order reduction is performed using a balanced truncation and a second order approximation.

Aircraft engine power is degraded with increasing altitude according to the resultant reduction in air pressure, temperature, and density. One way to mitigate this problem is through turbo-normalization of the air being supplied to the engine. Supercharger and turbocharger components suffer from a well-recognized loss in efficiency as they are scaled down in order to match the reduced mass flow demands of small-scale Internal Combustion Engines. This is due in large part to problems related to machining tolerance limitations, such as the increase in relative operating clearances, and increased blade thickness relative to the flow area. As Internal Combustion Engines decrease in size, they also suffer from efficiency losses owing primarily to thermal loss. This amplifies the importance of maximizing the efficiency of all sub-systems in order to minimize specific fuel consumption and enhance overall aircraft performance.

Advancements in electrical, mechanical, and structural design onboard modern more electric aircraft have added significant stress to the thermal management systems (TMS). A thermal management system level analysis tool has been created in MATLAB/Simulink to facilitate rapid system analysis and optimization to meet the growing demands of modern aircraft. It is anticipated that the tracking of thermal energy through numerical integration will lead to more accurate predictions of worst case TMS sizing conditions. In addition, the non-proprietary nature of the tool affords users the ability to modify component models and integrate advanced conceptual designs that can be evaluated over multiple missions to determine the impact at a system level.

The purpose of this study is to set up a laboratory test apparatus to analyze aircraft flight control EMAS' electrical and thermal energy flow under transient and dynamic flight profiles. A hydraulic load frame was used to exert load to the EMA. The actuator was placed within an environmental chamber which simulates ambient temperature as function of altitude. The simulated movement or stroke was carried out by the EMA. The under test EMA's dynamic load, stroke, and ambient temperature were synchronized through a real time Labview DAQ system. Motor drive voltage, current, regenerative current, and motor drive and motor winding temperature were recorded for energy analysis. The EMA under test was subjected to both transient and holding load laid out in a test matrix.

Numerical simulations indicate that blast loading on aircraft structural joints can impart loading rates in excess of 10 Mlb/sec (ten million pounds per second, Reference 1). Experimental evidence, on the other hand, suggests that mechanical joint failure loads are highly loading rate dependent; for example, the failure load for a dynamically loaded tension joint can double from its static value. This paper discusses the progress and to-date findings of research on the assessment of strength failure of aircraft structural joints subjected to loading rates expected from an internal explosive detonation, and several associated experimental procedures to generate such dynamic loading. This work is conducted at MDC and at the University of Dayton Research Institute (UDRI) in support of the FAA Aircraft Hardening Program.

We have developed a pilot's harness-mounted, high-voltage quick-disconnect connector for a binocular, helmet-mounted display system. It connects and disconnects with power off, and disconnects “hot” without pilot intervention, external sparks, or exposed hot embers in the explosive environment of the cockpit. Furthermore, we have successfully implemented a procedure in which high-voltage pins of up to 13.5 kV disconnect inside a hermetically sealed unit before the physical separation of the connector. The locations of the conductors and shields are designed to avoid crosstalk among adjacent circuits. The connector shell is equipped to house and cool two hybrid video amplifiers that provide up to 70 MHz video bandwidth to the helmet-mounted CRTs. The connector has been human-engineered to facilitate the arm, head, and torso movements of the pilot. Shielded cables and wires are potted as a multilayered ribbon for maximum flexibility between the connector and helmet.

Integrated system-level analysis capability is critical to the design and optimization of aircraft thermal, power, propulsion, and vehicle systems. Thermal management challenges of modern aircraft include increased heat loads from components such as avionics and more-electric accessories. In addition, on-going turbine engine development efforts are leading to more fuel efficient engines which impact the traditionally-preferred heat sink - engine fuel flow. These conditions drive the need to develop new and innovative ways to manage thermal loads. Simulation provides researchers the ability to investigate alternative thermal architectures and perform system-level trade studies. Modeling the feedback between thermal and engine models ensures more accurate thermal boundary conditions for engine air and fuel heat sinks, as well as consideration of thermal architecture impacts on engine performance.

The rapid expansion of the market for remotely piloted aircraft (RPA) includes a particular interest in 10-25 kg vehicles for monitoring, surveillance, and reconnaissance. Power-plant options for these aircraft are often 10-100 cm3 internal combustion engines. Both power and fuel conversion efficiency decrease with increasing rapidity in the aforementioned size range. Fuel conversion efficiency decreases from ∼30% for conventional-scale engines (>100 cm3 displacement) to <5% for micro glow-fuel engines (<10 cm3 displacement), while brake mean effective pressure decreases from >10 bar (>100 cm3) to <4 bar (<10 cm3). Based on research documented in the literature, the losses responsible for the increase in the rate of decreasing performance cannot be clearly defined. Energy balances consisting of five pathways were experimentally determined on two engines that are representative of Group-2 RPA propulsion systems and compared to those in the literature for larger and smaller engines.

Many of the engines used in Remotely Piloted Aircraft (RPA), come directly from the remote-control (R/C) aircraft market, which turn a propeller but are not necessarily built for the greatest efficiency or reduced fuel consumption. The DoD “single fuel concept” is pushing these platforms to be able to operate with JP-8 using an Otto Cycle engine. Additionally, with increased environmental concern with fossil fuels, possible future DoD requirements could require the use of bio-derived liquid fuels. The research presented in this paper takes steps to satisfying both the efficiency and single fuel requirements. The Fuji BF-34EI engine was successfully shown to operate effectively with JP-8, Diesel, Algae-based Diesel and Camelina based Hydroprocessed Renewable Jet fuel. When generally compared over the entire engine operating map, between AVGAS and JP-8, the latter is shown to present a 10-20% lower brake specific fuel consumption (BSFC).

This paper presents a Remaining Useful Life Evaluation Routine for engine oils, developed from cyclic voltammetric method to detect the antioxidants present in automotive and diesel engine, used to increase their thermal-oxidative stability. A large matrix of drain samples from different equipment types/manufacturers, both engine and field trials were analyzed using the voltammetric technique (RULER™). The depletion of antioxidant capacity, compared to the new oil, was determined and gave different results, varying from low to high depletion in service. It was found that a correlation exists between antioxidant depletion and engine type as well as time in service.

This paper presents the details of an engine emulation system utilized within a Hardware-in-the-Loop (HIL) test environment for aircraft power systems. The paper focuses on the software and hardware interfaces that enable the coupling of the engine model and the generator hardware. In particular, the rotor dynamics model that provides the critical link between the modeled dynamics of the engine and the measured dynamics of the generator is described in detail. Careful consideration for the measured torque is included since the measurement contains inertial effects as well as torsional resonances. In addition, the rotor model is equipped with the ability to apply power and speed scaling between the engine and generator.