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Technical Paper

Burner Development for Light-Off Speed-Up of Aftertreatment Systems in Gasoline SI engines

2022-06-14
2022-37-0033
Emission legislation for passenger cars is requiring a drastic reduction of exhaust pollutants from internal combustion engines (ICE). In this framework, achieving a quick heating-up of the catalyst is of paramount importance to cut down the cold start emissions and meet future regulation requirements. This paper describes the development and the basic characteristics of a novel burner for gasoline engines exhaust systems designed for being activated immediately at engine cold start. The burner is comprised of a fuel injector, an air system, and an ignition device. The design of the combustion chamber is first presented, with a description of the air-fuel interactions and mixture formation processes. Swirl is used along with a flame-holder concept to anchor the flame at the mixer exit. Spray-swirl and spray-walls interaction are also discussed. Computational Fluid Dynamics (CFD) analyses have been used to investigate these aspects.
Technical Paper

Engine Efficiency Measurements Using a 100 kHz Radio Frequency Corona Igniter

2023-08-28
2023-24-0041
Conventional spark-ignition engines are currently incapable of meeting rising customer performance demands while complying with even stringent pollutant-emissions regulations. As a result, innovative ignition systems are being developed to accomplish these targets. Radio-Frequency corona igniters stand out for their ability to accelerate early flame growth speed by exploiting the combined action of kinetic, thermal and transport effects. Furthermore, a volumetric discharge enables the promotion of combustion over a wide area, as opposed to the local ignition of traditional spark. The present work wants to evaluate the advantages of a Streamer-type Radio Frequency corona discharge at about 100 kHz with respect to those of traditional spark igniter.
Technical Paper

Experimental and Numerical Analysis of a Swirled Fuel Atomizer for an Aftertreatment Diesel Burner

2023-08-28
2023-24-0106
Emission legislation for light and heavy duty vehicles is requiring a drastic reduction of exhaust pollutants from internal combustion engines (ICE). Achieving a quick heating-up of the catalyst is of paramount importance to cut down cold start emissions and meet current and new regulation requirements. This paper describes the development and the basic characteristics of a novel burner for diesel engines exhaust systems designed for being activated immediately at engine cold start or during vehicle cruise. The burner is comprised of a swirled fuel dosing system, an air system, and an ignition device. The main design characteristics are presented, with a detailed description of the atomization, air-fuel interaction and mixture formation processes. An atomizer prototype has been extensively analyzed and tested in various conditions, to characterize the resulting fuel spray under cold-start and ambient operating conditions.
Technical Paper

Experimental and Numerical Investigation of the Flow Field Effect on Arc Stretching for a J-type Spark Plug

2021-09-05
2021-24-0020
Nowadays internal combustion engines can operate under lean combustion conditions to maximize efficiency, as long as combustion stability is guaranteed. The robustness of combustion initiation is one of the main issues of actual spark-ignition engines, especially at high level of excess-air or dilution. The enhancement of the in-cylinder global motion and local turbulence is an effective way to increase the flame velocity. During the ignition process, the excessive charge motion can hinder the spark discharge and eventually cause a misfire. In this perspective, the interaction between the igniter and the flow field is a fundamental aspect which still needs to be explored in more detail to understand how the combustion originates and develops. In this work, a combined experimental and numerical study is carried out to investigate the flow field around the spark gap, and its effect on the spark discharge evolution.
Technical Paper

GDI Ammonia Spray Numerical Simulation by Means of OpenFOAM

2023-04-11
2023-01-0311
The goal of mitigating climate change has driven research to the use of carbon-free energy sources. In this regards, green hydrogen appears as one of the best options, however, its storage remains difficult and expensive. Indeed, there is room to consider the use of ammonia (an efficient hydrogen carrier) directly as a fuel for internal combustion engines or gas turbines. Currently, there are very few works in the literature describing liquid ammonia sprays, both from experimental and modeling point of view, and especially dealing with flash-boiling conditions. In this research work, the direct injection ammonia spray is modeled with the Lagrangian particle approach, building up a numerical model within the OpenFOAM framework, for transient analyses using the U-RANS approach.
Technical Paper

Investigations on Hydrogen Injections Using a Real-Fluid Approach

2023-04-11
2023-01-0312
Computational fluid dynamics is used with the aim to gain further insights of the hydrogen injection process in internal combustion engines. To this end, three-dimensional RANS simulations of hydrogen under-expanded jets under a variety of injection pressures and temperatures and chamber backpressure are performed. A numerical framework that accounts for real-fluid effects is used which includes accurate non-linear mixing rules for thermodynamic and transport properties with multiple species. Jet formation process, transition to turbulent regime, and mixing process are investigated which are key aspects for the design of efficient injection and combustion. Different simulations are discussed to investigate the structures in the near field, such as Mach disk, barrel, and reflected shocks. It is found that for direct injection applications, especially in high back-pressure cases, accounting for real fluid behavior of hydrogen-air mixtures is important for accurate predictions.
Technical Paper

Lean Combustion Analysis of a Plasma-Assisted Ignition System in a Single Cylinder Engine fueled with E85

2022-09-16
2022-24-0034
Engine research community is developing innovative strategies capable of reducing fuel consumption and pollutant emissions while ensuring, at the same time, satisfactory performances. Spark ignition engines operation with highly diluted or lean mixture is demonstrated to be beneficial for engine efficiency and emissions while arduous for combustion initiation and stability. Traditional igniters are unsuitable for such working conditions, therefore, advanced ignition systems have been developed to improve combustion robustness. To overcome the inherent efficiency limit of combustion engines, the usage of renewable fuels is largely studied and employed to offer a carbon neutral transition to a cleaner future. For such a reason, both innovative ignition systems and bio or E-fuels are currently being investigated as alternatives to the previous approaches. Within this context, the present work proposes a synergetic approach which combines the benefits of a biofuel blend, i.e.
Technical Paper

Numerical Simulation of the Early Flame Development Produced by a Barrier Discharge Igniter in an Optical Access Engine

2021-09-05
2021-24-0011
Currently, conventional spark-ignition engines are unfit to satisfy the growing customer requirements on efficiency while complying with the legislations on pollutant emissions. New ignition systems are being developed to extend the engine stable operating range towards increasing lean conditions. Among these, the Radio-Frequency corona igniters represent an interesting solution for the capability to promote the combustion in a much wider region than the one involved by the traditional spark channel. Moreover, the flame kernel development is enhanced by means of the production of non-thermal plasma, where low-temperature active radicals are ignition promoters. However, at low pressure and at high voltage the low temperature plasma benefits can be lost due to occurrences of spark-like events. Recently, RF barrier discharge igniters (BDI) have been investigated for the ability to prevent the arc formation thanks to a strong-breakdown resistance.
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