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Technical Paper

A Methodology for Prediction of Periprosthetic Injuries in Occupants with TKR Implants in Vehicle Crashes

2016-04-05
2016-01-1529
Periprosthetic fractures refer to the fractures that occur in the vicinity of the implants of joint replacement arthroplasty. Most of the fractures during an automotive frontal collision involve the long bones of the lower limbs (femur and tibia). Since the prevalence of persons living with lower limb joint prostheses is increasing, periprosthetic fractures that occur during vehicular accidents are likely to become a considerable burden on health care systems. It is estimated that approximately 4.0 million adults in the U.S. currently live with Total Knee Replacement (TKR) implants. Therefore, it is essential to study the injury patterns that occur in the long bone of a lower limb containing a total knee prosthesis. The aim of the present study is to develop an advanced finite element model that simulates the possible fracture patterns that are likely during vehicular accidents involving occupants who have knee joint prostheses in situ.
Technical Paper

A Multi-Zone Model for Diesel Spray Combustion

1999-03-01
1999-01-0916
A quasi-dimensional multi-zone model for diesel spray combustion has been developed. The model contains most of the physical processes of diesel spray combustion, and is simplified and economical. The zone formation is based on the fuel injection parameters. For the wall jet penetration velocity, a new equation is used based on the effect of the impinging free jet on the wall jet. For the fuel evaporation, an approximate solution of the instantaneous variations of droplet diameter is given in the simple algebraic equations based on the individual effect of the evaporation and the heat transfer from ambient gas. The soot emission sub-model calculates the soot concentration. This model has been applied for a direct injection diesel engine. The calculated results have shown a reasonable agreement with the experimental results. A parametric study has been carried out.
Technical Paper

A Novel Three-Planetary-Gear Power-Split Hybrid Powertrain for Tracked Vehicles

2018-04-03
2018-01-1003
Tracked vehicles are widely used for agriculture, construction and many other areas. Due to high emissions, hybrid electric driveline has been applied to tracked vehicles. The hybrid powertrain design for the tracked vehicle has been researched for years. Different from wheeled vehicles, the tracked vehicle not only requires high mobility while straight driving, but also pursues strong steering performance. The paper takes the hybrid track-type dozers (TTDs) as an example and proposes an optimal design of a novel power-split powertrain for TTDs. The commercial hybrid TTD usually adopts the series hybrid powertrain, and sometimes with an extra steering mechanism, which has led to low efficiency and made the structure more complicated. The proposed three-planetary-gear power-split hybrid powertrain can overcome the problems above by utilizing the characteristics of planetary gear sets.
Technical Paper

Advancement and Validation of a Plug-In Hybrid Electric Vehicle Plant Model

2016-04-05
2016-01-1247
The objective of the research into modeling and simulation was to provide an improvement to the Wayne State EcoCAR 2 team’s math-based modeling and simulation tools for hybrid electric vehicle powertrain analysis, with a goal of improving the simulation results to be less than 10% error to experimental data. The team used the modeling and simulation tools for evaluating different outcomes based on hybrid powertrain architecture changes (hardware), and controls code development and testing (software). The first step was model validation to experimental data, as the plant models had not yet been validated. This paper includes the results of the team’s work in the U.S. Department of Energy’s EcoCAR 2 Advanced vehicle Technical Competition for university student teams to create and test a plug-in hybrid electric vehicle for reducing petroleum oil consumption, pollutant emissions, and Green House Gas (GHG) emissions.
Technical Paper

An Experimental and Computational Investigation of Water Condensation inside the Tubes of an Automotive Compact Charge Air Cooler

2016-04-05
2016-01-0224
To address the need of increasing fuel economy requirements, automotive Original Equipment Manufacturers (OEMs) are increasing the number of turbocharged engines in their powertrain line-ups. The turbine-driven technology uses a forced induction device, which increases engine performance by increasing the density of the air charge being drawn into the cylinder. Denser air allows more fuel to be introduced into the combustion chamber, thus increasing engine performance. During the inlet air compression process, the air is heated to temperatures that can result in pre-ignition resulting and reduced engine functionality. The introduction of the charge air cooler (CAC) is therefore, necessary to extract heat created during the compression process. The present research describes the physics and develops the optimized simulation method that defines the process and gives insight into the development of CACs.
Journal Article

An Exploration of Jute-Polyester Composite for Vehicle Head Impact Safety Countermeasures

2018-04-03
2018-01-0844
Natural fiber-reinforced composites are currently gaining increasing attention as potential substitutes to pervasive synthetic fiber-reinforced composites, particularly glass fiber-reinforced plastics (GFRP). The advantages of the former category of composites include (a) being conducive to occupational health and safety during fabrication of parts as well as handling as compared to GFRP, (b) economy especially when compared to carbon fiber-reinforced composites (CFRC), (c) biodegradability of fibers, and (d) aesthetic appeal. Jute fibers are especially relevant in this context as jute fabric has a consistent supply base with reliable mechanical properties. Recent studies have shown that components such as tubes and plates made of jute-polyester (JP) composites can have competitive performance under impact loading when compared with similar GFRP-based structures.
Journal Article

An Innovative Modeling Approach to Thermal Management using Variable Fidelity Flow Network Models Imbedded in a 3D Analysis

2011-04-12
2011-01-1048
Speed and accuracy are the critical needs in software for the modeling and simulation of vehicle cooling systems. Currently, there are two approaches used in commercially available thermal analysis software packages: 1) detailed modeling using complex and sophisticated three-dimensional (3D) heat transfer and computational fluid dynamics, and 2) rough modeling using one-dimensional (1D) simplistic network solvers (flow and thermal) for quick prediction of flow and thermal fields. The first approach offers accuracy at the cost of speed, while the second approach provides the simulation speed, sacrificing accuracy and can possibly lead to oversimplification. Therefore, the analyst is often forced to make a choice between the two approaches, or find a way to link or couple the two methods. The linking between one-dimensional and three-dimensional models using separate software packages has been attempted and successfully accomplished for a number of years.
Technical Paper

An Integrated Method for Evaluation of Seat Comfort Based on Virtual Simulation of the Interface Pressures of Driver with Different Body Sizes

2017-03-28
2017-01-0406
This paper presents an integrated method for rapid modeling, simulation and virtual evaluation of the interface pressure between driver human body and seat. For simulation of the body-seat interaction and for calculation of the interface pressure, besides body dimensions and material characteristics an important aspect is the posture and position of the driver body with respect to seat. In addition, to ensure accommodation of the results to the target population usually several individuals are simulated, whose body anthropometries cover the scope of the whole population. The multivariate distribution of the body anthropometry and the sampling techniques are usually adopted to generate the individuals and to predict the detailed body dimensions. In biomechanical modeling of human body and seat, the correct element type, the rational settings of the contacts between different parts, the correct exertion of the loads to the calculation field, etc., are also crucial.
Technical Paper

Analyses of Low-Frequency Motorcycle Noise Under Both Steady-State and Transient Operating Conditions

2021-08-31
2021-01-1108
This paper presents experimental investigations of diagnosing and analyzing the low-frequency, low- SNR (Signal to Noise Ratio) noise sources of three motorcycles using a hybrid technology that consists of a passive SODAR (Sonic Detection And Ranging) and modified HELS (Helmholtz Equation Least Squares) methods. The former enables one to determine the precise locations of multiple sound sources in 3D space simultaneously over the entire frequency range that is consistent with a measurement microphone in non-ideal environment, where there are random background noise and unknown interfering signals. The latter enables one to reconstruct all acoustic quantities such as the acoustic pressure, acoustic intensity, time-averaged acoustic power, radiation patterns, and sound transmission paths through arbitrarily shaped vibrating structures.
Technical Paper

Application Study of Solar Energy and Heat Management System Utilizing Phase Change Materials in Parking Facilities

2024-04-09
2024-01-2451
Ambient temperature is a very sensitive use condition for electric vehicles (EVs), so it is imperative to ensure the maintenance of suitable temperature. This is particularly important in regions characterized by prolonged exposure to unfavorable temperature conditions. In such cases, it becomes necessary to implement insulation measures within parking facilities and allocate energy resources to sustain a desired temperature level. Solar energy is a renewable and environmentally friendly source of energy that is widely available. However, the effectiveness of utilizing solar energy is influenced by various factors, such as the time of day and weather conditions. The use of phase change material (PCM) in a latent heat energy storage (LHES) system has gained significant attention in this field. In contrast to single-phase energy storage materials, PCM offer a more effective heat storage capacity.
Technical Paper

Application of Slope Sensor in Hill-Start to AMT (Automated Manual Transmission) Vehicles

2015-04-14
2015-01-1108
In order to improve the drivability and reduce the clutch friction loss, low-cost slope sensor is used in hill-start control of AMT vehicles. After the power spectrum analysis of the original signal and the design of the digital filter, the angle of the slope is obtained with short enough delay and small enough noise. By using this slope angle information, slope resistance force can be calculated online so that the vehicle can be prevented from sliding backward and optimal launch control can be realized. The digital filter of slope angle signal and the optimal controller of dry clutch engagement are embedded in the TCU (Transmission Control Unit) of a micro-car Geely Panda. Real-vehicle experiments are carried out with optimal clutch controller, which shows that the hill-start with low-cost slope sensor and optimal clutch controller can provide successful vehicle launch with little driveline shock. In addition, it can also avoid backward sliding and engine over-speed effectively.
Technical Paper

Automotive Hybrid System Optimization Using Dynamic Programming

2003-03-03
2003-01-0847
An automotive powertrain system consists of several interactive and linked nonlinear systems. This research focuses on the coordination of Gasoline Direct Injection (GDI) engine, transmission and emission aftertreatment systems. The goal is to design an optimal control strategy for driving performance, emissions (HC, CO, NOX), fuel economy and smoothness when switching engine mode and when shifting gears, under both discrete and continuous limitations. A multivariable control strategy is used to compromise among all powertrain subsystems to achieve optimal overall performance. A nonlinear discrete dynamic programming approach is proposed for hybrid system optimization. The complex multivariable automotive control problem is then simplified into an optimization problem. The feasibility of automotive hybrid control via the discrete dynamic programming approach is demonstrated by results from many numerical simulations under different operating conditions.
Technical Paper

Auxiliary Drive Control Strategy of Hydraulic Hub-Motor Auxiliary System for Heavy Truck

2016-09-27
2016-01-8113
To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.
Journal Article

Comparative Study on Gasoline HCCI and DICI Combustion in High Load Range with High Compression Ratio for Passenger Cars Application

2017-10-08
2017-01-2257
This study compared the combustion and emission characteristics of Homogeneous Charge Compression Ignition (HCCI) and Direct Injection Compression Ignition (DICI) modes in a boosted and high compression ratio (17) engine fueled with gasoline and gasoline/diesel blend (80% gasoline by volume, denoted as G80). The injection strategy was adjusted to achieve the highest thermal efficiency at different intake pressures. The results showed that Low Temperature Heat Release (LTHR) was not observed in gasoline HCCI. However, 20% additional diesel could lower down the octane number and improve the autoignition reactivity of G80, which contributed to a weak LTHR, accounting for approximately 5% of total released heat. The combustion efficiency in gasoline DICI was higher than those in gasoline HCCI and G80 HCCI, while the exhaust loss and heat transfer loss in DICI mode were higher than those in HCCI mode.
Technical Paper

Comparison of Spray Collapses from Multi-Hole and Single-Hole Injectors Using High-Speed Photography

2020-04-14
2020-01-0321
In this paper, the differences between multi-hole and single-hole spray contour under the same conditions were compared by using high-speed photography. The difference between the contour area of multi-hole and that of single-hole spray was used as a parameter to describe the degree of spray collapse. Three dimensionless parameters (i.e. degree of superheat, degree of undercooling, and nozzle pressure ratio) were applied to characterize inside-nozzle thermodynamic, outside-nozzle thermodynamic and kinetic factors, respectively. In addition, the relationship between the three dimensionless parameters and the spray collapse was analyzed. A semi-empirical equation was proposed for evaluation of the degree of collapse based on dimensionless parameters of flash and non-flash boiling sprays respectively.
Technical Paper

Computational Accuracy and Efficiency of the Element Types and Sizes for Car Acoustic Finite Element Model

2014-04-01
2014-01-0890
Automobile cabin acoustical comfort is one of the main features that may attract customers to purchase a new car. The acoustic cavity mode of the car has an effect on the acoustical comfort. To identify the factors affecting computing accuracy of the acoustic mode, three different element type and six different element size acoustic finite element models of an automobile passenger compartment are developed and experimentally assessed. The three different element type models are meshed in three different ways, tetrahedral elements, hexahedral elements and node coupling tetrahedral and hexahedral elements (tetra-hexahedral elements). The six different element size models are meshed with hexahedral element varies from 50mm to 75mm. Modal analysis test of the passenger car is conducted using loudspeaker excitation to identify the compartment cavity modes.
Technical Paper

Configuration Analysis and Performance Comparison of Drive Systems for Pure Electric Vehicle

2015-04-14
2015-01-1165
Many kinds of drive systems can be adopted by a pure electric vehicle. In order to select the most suitable drive system, the configuration features of different drive systems were analyzed. After matching the drive systems in a pure electric vehicle, the dynamic performance comparison has been carried out; and on the basis of establishing the vehicle energy consumption model and taking the city driving cycle as an example, the economic comparison of these drive systems has been completed.
Technical Paper

Control Development for an Engine-Disconnect Clutch in a Pre-Transmission Parallel Hybrid Electric Vehicle

2016-10-17
2016-01-2224
This paper details the development of the control algorithms to characterize the behavior of an electrohydraulic actuated dry clutch used in the powertrain of the Wayne State University EcoCAR 3 Pre-Transmission Parallel hybrid vehicle. The paper describes the methodology and processes behind the development of the clutch physical model and electronic control unit to support the calibration of the vehicle’s hybrid supervisory controller. The EcoCAR 3 competition challenges sixteen North American universities to re-engineer the 2016 Chevrolet Camaro to reduce its environmental impact without compromising its performance and consumer acceptability. The team is in final stages of Year Two competition, which focuses on the powertrain components integration into the selected hybrid architecture. The dry clutch used by the team to enable the coupling between the engine and the electric motor is a key component of the Pre-Transmission Parallel configuration.
Technical Paper

Coordinated Control of Continuously Variable Transmission Speed Ratio in Engine Starting-Up for Hybrid Electric Vehicle

2021-03-16
2021-01-5003
In order to improve the mode switching performance of parallel hybrid electric vehicles (PHEV) and make better use of the dynamics of the vehicle, this paper proposes a three-stage control method for the start-up mode of start-up, speed synchronization, and clutch slip based on the response characteristics of actual vehicle components and the complex working conditions of the actual road. In the speed synchronization phase, a coordinated control method of “engine speed active following + continuously variable transmission (CVT) speed ratio motor speed limiting” is proposed. The real vehicle test results show that the engine starting-up coordinated control method can significantly accelerate the speed synchronization and shorten the starting-up mode duration during the rapid acceleration, so that the vehicle’s power performance can be well played and the ride comfort can be effectively guaranteed.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
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