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This paper describes the design, development and operation of a digital electronic piston telemetry system. A feature is the multiplicity of operating modes, including two-way communication. The system has been demonstrated to work with thermocouples and accelerometers embedded in the piston of a very small engine at speeds of over 2000rev/m. The piston-mounted components can be fitted to a piston as small as 80mm diameter, and the size is reduced with every modification as smaller more powerful electronic components become available. Typical results are quoted in the paper

A 2-D simulation of fluid dynamic and chemistry interaction following end gas autoignition has demonstrated three distinct modes of reaction, dependent upon the temperature gradient about an exothermic centre. All three modes (deflagration, developing detonation and thermal explosion) can contribute to knock; the developing detonation case, associated with intermediate temperature gradient, has been identified as the more damaging. The simulation code (LUMAD) has been used in a systematic parametric study designed to separate the complex interacting events which can lead to mixed modes in real engines. A most significant finding related to the sequential autoignition of multiple exothermic centres.

Small diesel engines are a common primer for micro and mini-grid systems, which can supply affordable electricity to rural and remote areas, especially in developing countries. These diesel generators have no exhaust after-treatment system thus exhaust emissions are high. This paper investigates the potential of introducing simulated synthetic gas (syngas) to diesel in a small diesel engine to explore the opportunities of widening fuel choices and reducing emissions using a 5.7kW single cylinder direct injection diesel generator engine. Three different simulated syngas blends (with varying hydrogen content) were prepared to represent the typical syngas compositions produced from downdraft gasification and were injected into the air inlet. In-cylinder pressure, ignition delay, premixed combustion, combustion stability, specific energy consumption (SEC), and gaseous and particle emissions were measured at various power settings and mixing ratios.

This paper will present a method of estimating tyre friction force using an extended Kalman filter (EKF). A review of current and proposed methods for tyre force estimation from the literature will be given. The EKF developed will estimate vehicle motions and tyre forces as state estimates from a noisy measurement set. The tyre forces will be compared to those from a high order vehicle model with non-linear tyres, which is subjected to the same tests as the measured vehicle, in order to validate the estimated forces. The robustness of the estimator to noise and input errors will be tested. The ultimate aim of this work is to provide estimates of tyre forces to a controller such as ABS or TCS.

Persisting concerns regarding ride comfort, directional stability and more recently road damage have caused the manufacturers of commercial vehicles to consider controllable suspension systems. An electronically controllable adaptive suspension that comprises a variable spring rate system, switchable damping and load levelling is proposed as a cost-effective solution. This paper describes the aforementioned system and provides an outline of the design scheme for a prototype system; practical issues such as system configuration/detail, control system requirements, etc., are discussed. The system is evaluated analytically and both ride and handling modes are examined. In conclusion, performance capabilities are defined and cost-benefit issues addressed.

A non-linear contact analysis of a leading-trailing shoe drum brake, using the finite element method, is presented. The FE model accurately captures both the static and pseudo-dynamic behaviour at the friction interface. Flexible-to-flexible contact surfaces with elastic friction capabilities are used to determine the pressure distribution. Static contact conditions are established by initially pressing the shoes against the drum. This first load step is followed by a gradual increase of applied rotation to the drum in order to define the maximum reacted braking torque and pseudo-dynamic pressure distribution at the transition point between sticking and sliding motion. The method clearly illustrates the changes in contact force that take place as a function of the applied pressure, coefficient of friction and initial gap between lining and rotor. These changes in contact area are shown to influence the overall stability and therefore squeal propensity of the brake assembly.

Fluctuations in the operational output of spark ignition engines are observed from one engine cycle to the other, when an engine is run at technically identical operating condition. These fluctuations known as cycle-to-cycle variations, when high, adversely affect the performance of an engine. Reduction in cycle-to-cycle variation in engines has been noted by researchers as one of the methods of improving engine efficiency and operational stability. This study investigated the combustion performance characteristics of two fuels: E5 (95% gasoline and 5% ethanol) and ULG98 (unleaded gasoline) in a spark ignition engine, operating at varying inlet pressure conditions and ignition timing. A two-stroke, 80mm bore, spark ignition engine was operated at an engine speed of 750 rpm, inlet pressures of 1.6 and 2.0 bar and spark-timings ranging from 2 to 13 bTDC. A top cylinder head with a centralized spark plug was used in all the experiments.

A 3-zone thermodynamic cycle model has been developed which incorporates the Leeds correlations of turbulent burning velocity. The correlations encompass both the beneficial effects of turbulence in flame wrinkling and the detrimental effects of flame strain, which can lead to partial or total flame quench. Allowance has been made for the effects of “developing turbulence”, as the initially laminar flame kernel grows and is progressively influenced by larger scales of turbulence. Available experimental cylinder pressure and flame propagation data were used to check the plausibility of the simulation code and to establish values for the various constants employed to characterize the turbulence. The program was then used to explore the effects of engine speed, mixture strength, induction pressure and turbulence levels on the development of the combustion event.

This paper presents a method of control for a 6×6 series-configured Hybrid Electric Off-road Vehicle (HEOV). The vehicle concerned is an eight-tonne logistics support vehicle which utilizes Hub Mounted Electric Drives (HMED) at each of its six wheel stations. This set-up allows Individual Wheel Control (IWC) to be implemented to improve vehicle handling and mobility. Direct Yaw-moment Control (DYC) is a method of regulating individual wheel torque to control vehicle yaw motion, providing greater stability in cornering. When combined with both a Traction Control System (TCS) and an Anti-lock Braking System (ABS) the tire/road interaction is fully controlled, leading to improved control over vehicle dynamics, whilst also improving vehicle safety.

This paper proposes an advanced control strategy to improve vehicle handling and directional stability by integrating either Active Front Steering (AFS) or Active Rear Steering (ARS) with Variable Torque Distribution (VTD) control. Both AFS and ARS serve as the steerability controller and are designed to achieve the improved yaw rate tracking in low to mid-range lateral acceleration using Sliding Mode Control (SMC); while VTD is used as the stability controller and employs differential driving torque between left and right wheels on the same axle to produce a relatively large stabilizing yaw moment when the vehicle states (sideslip angle and its angular velocity) exceed the reference stable region defined in the phase plane. Based on these stand-alone subsystems, an integrated control scheme which coordinates the control actions of both AFS/ARS and VTD is proposed. The functional difference between AFS and ARS when integrated with VTD is explained physically.

Most active control systems developed for passenger vehicles are developed as safety systems. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. While stability is the primary concern of these control systems the driveability of the vehicle is also an important consideration. An example of compromised driveability in a stability control system is brake based active yaw control. Brake based systems are very effective at stability control but can have a negative impact on the longitudinal dynamics of a vehicle. The objective of the vehicle control systems developed for the future will be to preserve vehicle driveability while ensuring the stability of the vehicle. In this work, active suspension and active drivelines are developed as stability control systems that have a minimal impact on the driveability of the vehicle.

Many active control systems are developed as safety systems for passenger vehicles. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. In the motorsport environment, increased stability is desirable but not if the driveability of the vehicle is heavily compromised. In this work, active suspension and active drivelines are examined to improve vehicle dynamics and enhance driveability while maintaining stability. The active control systems are developed as separate driveability and stability controls and tested individually then integrated to create a multi-objective control system to improve both driveability and stability. The controllers are tested with standard vehicle manoeuvres.

A non-contacting laser displacement meter has been used for dynamic measurements of the radial movement of a v-ribbed belt (type 3PK) around the arc of wrap running on a belt testing rig. Accurate and repeatable results are possible. Using this device, the belt radial movement and the beginning of rib bottom / groove tip contact around the arc of wrap have been determined experimentally for v-ribbed belts. Slip, torque loss, maximum torque capacity and efficiency have been measured during the tests.

The main objective of this research was to validate the friction prediction capability of Ricardo Software products PISDYN and RINGPAK by comparing predictions with measured piston assembly friction force. The measurements were made by the University of Leeds on a single cylinder Ricardo Hydra gasoline engine using an IMEP method developed by the University. This technique involves the use of advanced instrumentation to make accurate measurements of cylinder pressure, crankshaft angular velocity and connecting rod strain. These measured values are used to calculate the forces acting on the piston assembly including the friction force. PISDYN was used by Ricardo to calculate friction force at the interface between the piston skirt and cylinder liner. The model used includes the effects of secondary dynamics, partial lubrication and piston skirt profile. RINGPAK was used by Ricardo to calculate the friction force at each piston ring.

The emissions from vehicles in real world driving are of current concern, as they are often higher than on legislated test cycles and this may explain why air quality in cities has not improved in proportion to the reduction in automotive emissions. This has led to the Real Driving Emissions (RDE) legislation in Europe. RDE involves journeys of about 90km with roughly equal proportion of urban, rural and motorway driving. However, air quality exceedances occur in cities with urban congested traffic driving as the main source of the emissions that deteriorate the air quality. Thus, the emissions measured on RDE journeys may not be relevant to air quality in cities. A Temet FTIR and Horiba exhaust flow measurement system was used for the mass emissions measurements in a Euro 4 SI vehicle. A 5km urban journey on a very congested road was undertaken 29 times at various times so that different traffic congestion was encountered.

Numerical investigations are reported on the location of sites at which autoignition first develops in the end-gas ahead of a spark-ignited flame in a combustion chamber following rapid compression of an alkane + air mixture to high pressures and temperatures. Attention is drawn to the part played by the reactions that give rise to a negative temperature coefficient of reaction rate in an inhomogeneous temperature field. A ‘reduced’ kinetic mechanism was employed to model the spontaneous oxidation of n-alkanes. Flame propagation was described in terms of the ‘eddy dissipation concept’ and coupled to the more detailed mechanism by means of a switching algorithm. The CFD calculations were performed by use of KIVA II.

Current trends in automotive engine design are towards smaller, lighter components operating under higher specific loads. Consequently, engine bearings are expected to operate under highly stressed conditions, with minimum lubricant film thicknesses falling below 1μm. There is, however, insufficient understanding of acceptable tolerances on surface geometry of bearing shells and crankshaft pins. Measurement data suggest that some engine crankpins are machined with as many as 21 circumferential lobes. Some lobes have amplitudes in excess of 5 μm and are thought to be responsible for premature bearing damage. This study presents results from a theoretical analysis of dynamically loaded journal bearings with circumferential lobes on the journal. The Reynolds equation for a rigid journal bearing is solved for an incompressible, Newtonian, iso-viscous lubricant, with a flow conserving cavitation model accommodating oil film history.

Reported in the current paper is a study of the effects of Nitric Oxide (NO) within a simulated Exhaust Gas Residual (sEGR) on Spark Ignition (SI) engine end gas autoignition. A modified version of the single cylinder Leeds University Ported Optical Engine Version 2 (LUPOE-2) engine was designed to completely eliminate retained residual gas and so allow unambiguous definition of the composition of the in-cylinder charge. The engine was alternately operated on stoichiometric mixtures of iso-octane, two Primary Reference Fuels (PRF), a Toluene Reference Fuel (TRF), and a commercially available Unleaded Gasoline (ULG) and air. These mixtures were diluted with sEGR (products of the complete stoichiometric combustion of the given fuel/air mixture) in mass fractions ranging from 0-15%; with and without 5000ppm NO (0.52% by mass) within that sEGR.

Modern engine developments result in very different gas pressure-temperature histories to those in RON/MON determination tests and strain the usefulness of those knock scales and their applicability in SI engine knock and HCCI autoignition onset models. In practice, autoignition times are complex functions of fuel chemistry and burning velocity (which affects pressure-temperature history), residual gas concentration and content of species such as NO. As a result, autoignition expressions prove inadequate for engine conditions straying far from those under which they were derived. The currently reported study was designed to separate some of these effects. Experimental pressure crank-angle histories were derived for an engine operated in skip-fire mode to eliminate residuals. The unburned temperature history was derived for each cycle and was used with a number of autoignition/knock models.

The paper discusses the concept, design and final results from the ‘Ultra Boost for Economy’ collaborative project, which was part-funded by the Technology Strategy Board, the UK's innovation agency. The project comprised industry- and academia-wide expertise to demonstrate that it is possible to reduce engine capacity by 60% and still achieve the torque curve of a modern, large-capacity naturally-aspirated engine, while encompassing the attributes necessary to employ such a concept in premium vehicles. In addition to achieving the torque curve of the Jaguar Land Rover naturally-aspirated 5.0 litre V8 engine (which included generating 25 bar BMEP at 1000 rpm), the main project target was to show that such a downsized engine could, in itself, provide a major proportion of a route towards a 35% reduction in vehicle tailpipe CO2 on the New European Drive Cycle, together with some vehicle-based modifications and the assumption of stop-start technology being used instead of hybridization.