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Different driving test cycles, the Leeds-West Park (LWP) loop and the Leeds-High Park (LHP) or HPL-A and B (Leeds-Hyde Park Loop-A or B, hereafter referred as HPL-A or B cycle) loop were selected for this urban intersection research and results are presented in this study. Different emissions-compliant petrol passenger cars (EURO 1, 2, 3 and 4) were compared for their real-world emissions. A reasonable distance of steady state speed was needed and for the analysis made in this paper were chosen vehicle speeds at ~20, ~30 and ~40 km/h. Specific spot of periods of driving at the speeds mentioned above were identified, then the starting and ending point was found and the total emissions in g for that period divided by the distance was calculated. A typical urban driving cycle including a loop and a section of straight road was used for the comparison test as it was similar to the legislative ECE15 urban driving cycle.

The tailpipe exhaust emissions were measured under real world urban driving conditions by using a EURO4 emissions compliant SI car equipped with an on-board heated FTIR for speciated gaseous emission measurements, a differential GPS for travel profiles, thermocouples for temperatures, and a MAX fuel meter for transient fuel consumption. Emissions species were measured at 0.5 Hz. The tests were designed to enable cold start to occur into congested traffic, typical of the situation of people living alongside congested roads into a large city. The cold start was monitored through temperature measurements of the TWC front and rear face temperatures and lubricating oil temperatures. The emissions are presented to the end of the cold start, defined when the downstream TWC face temperature is hotter than the front face which occurred at ∼350-400oC. Journeys at various times of the day were conducted to investigate traffic flow impacts on the cold start.

This paper reports the results of a back-to-back comparison of the squeal and judder propensity of simple cast iron and siliconised carbon disk brake systems. A finite element simulation approach is used to predict the squeal propensity of the two systems based on the results of a complex eigenvalue analysis. These results which are validated by dynamometer noise tests carried out according to the SAE J2521 [1] standard procedure show that the siliconised carbon rotor is much less prone to squeal over the range of conditions considered. The combined experimental and numerical simulation approach is also applied to the problem of hot judder for the two rotors. The critical rotational speeds for hot spots to form are predicted to be an order of magnitude higher for the siliconised carbon rotor system. These results demonstrate the potential of the new carbon composite rotor material to reduce the occurrence of noise and vibration problems in automotive brakes.

Aluminium alloys have been used extensively in the automotive industry to reduce the weight of a vehicle and improve fuel consumption which in turn leads to a reduction in engine emissions. The main aim of the current study is to replace the conventional cast iron rotor material with a lightweight alternative such as coated aluminium alloy. The main challenge has been to meet both the cost and functional demands of modern mass-produced automotive braking systems. A sensitivity analysis based on the Taguchi approach was carried out to investigate the effect of various parameters on the thermal performance of a typical candidate disc brake. Wrought aluminium disc brake rotors coated with alumina on the rubbing surfaces were determined to have the best potential for replacing the conventional cast iron rotor at reasonable cost. Optimisation of the structure was subsequently carried out using a genetic algorithm on the selected coated aluminium disc brake rotor.

Reducing exhaust emissions has been a major focus of research for a number of years since internal combustion engines (ICE) contribute to a large number of harmful particles entering the environment. As a way of reducing emissions and helping to tackle climate change, many countries are announcing that they will ban the sale of new ICE vehicles soon. Electrical vehicles (EVs) represent a popular alternative vehicle propulsion system. However, although they produce zero exhaust emissions, there is still concern regarding non-exhaust emission, such as brake dust, which can potentially cause harm to human health and the environment. Despite EVs primarily using regenerative braking, they still require friction brakes as a backup as and when required. Moreover, most EVs continue to use the traditional grey cast iron (GCI) brake rotor, which is heavy and prone to corrosion, potentially exacerbating brake wear emissions.

Current trends in automotive engine design are towards smaller, lighter components operating under higher specific loads. Consequently, engine bearings are expected to operate under highly stressed conditions, with minimum lubricant film thicknesses falling below 1μm. There is, however, insufficient understanding of acceptable tolerances on surface geometry of bearing shells and crankshaft pins. Measurement data suggest that some engine crankpins are machined with as many as 21 circumferential lobes. Some lobes have amplitudes in excess of 5 μm and are thought to be responsible for premature bearing damage. This study presents results from a theoretical analysis of dynamically loaded journal bearings with circumferential lobes on the journal. The Reynolds equation for a rigid journal bearing is solved for an incompressible, Newtonian, iso-viscous lubricant, with a flow conserving cavitation model accommodating oil film history.

Diesel engine exhaust pipe and incylinder deposits were analysed for the global fuel, lube oil, carbon and ash fractions for a range of diesel engines. A large SOF fraction, typically 30%, was found and this was dominated by lubricating oil. These deposits are shown to contain significant levels of PAH and hence provide a source of diesel PAH emissions and possible sites for incylinder pyrosynthesis of high molecular weight PAH. A Perkins 4-236 NA DI was used to investigate the role of exhaust pipe deposits on PAH emissions. It was shown that PAH compounds could be volatilised from the exhaust pipe. The difference in the exhaust inlet and outlet particulate composition for diesel and kerosene fuels was used to quantify the n-alkane and PAH emissions originating from the exhaust pipe deposits. Comparison with pure PAH free fuels showed that the exhaust outlet PAH composition was similar to that expected from the exhaust pipe deposits.

Initial results are presented for the production of hydrogen from waste lubricating oil using a chemical looping reforming (CLR) process. The development of flexible and sustainable sources of hydrogen will be required to facilitate a "hydrogen economy." The novel CLR process presented in this paper has an advantage over hydrogen production from conventional steam reforming because CLR can use complex, low value, waste oils. Also, because the process is scalable to small and medium size, hydrogen can be produced close to where it is required, minimizing transport costs. Waste lubricating oil typically contains 13-14% weight of hydrogen, which through the steam reforming process could produce a syngas containing around 75 vol% H₂, representing over 40 wt% of the fuel. The waste oil was converted to a hydrogen-rich syngas in a packed bed reactor, using a Ni/ Al₂O₃ catalyst as the oxygen transfer material (OTM).