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Journal Article

A Global Optimal Energy Management System for Hybrid Electric off-road Vehicles

2017-03-28
2017-01-0425
Energy management strategies greatly influence the power performance and fuel economy of series hybrid electric tracked bulldozers. In this paper, we present a procedure for the design of a power management strategy by defining a cost function, in this case, the minimization of the vehicle’s fuel consumption over a driving cycle. To explore the fuel-saving potential of a series hybrid electric tracked bulldozer, a dynamic programming (DP) algorithm is utilized to determine the optimal control actions for a series hybrid powertrain, and this can be the benchmark for the assessment of other control strategies. The results from comparing the DP strategy and the rule-based control strategy indicate that this procedure results in approximately a 7% improvement in fuel economy.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
Journal Article

Application of Genetic Algorithm for Preliminary Trajectory Optimization

2011-10-18
2011-01-2594
The aviation sector has played a significant role in shaping the world into what it is today. The rapid growth of global economies and the corresponding sharp rise in the number of people now wanting to travel on business and for pleasure, has largely been responsible for the development of this industry. With a predicted rise in Revenue Passenger Kilometers (RPK) by over 150% in the next 20 years, the industry will correspondingly be a significant contributor to environmental emissions. Under such circumstances optimizing aircraft trajectories for lowered emissions will play a critical role amongst various other measures, in mitigating the probable environmental effects of increased air traffic. Aircraft trajectory optimization using evolutionary algorithms is a novel field and preliminary studies have indicated that a reduction in emissions is possible when set as objectives.
Journal Article

Assessment of the Influence of GDI Injection System Parameters on Soot Emission and Combustion Stability through a Numerical and Experimental Approach

2015-09-06
2015-24-2422
The next steps of the current European and US legislation, EURO 6c and LEV III, and the incoming new test cycles will impose more severe restrictions on pollutant emissions for Gasoline Direct Injection (GDI) engines. In particular, soot emission limits will represent a challenge for the development of this kind of engine concept, if injection and after-treatment systems costs are to be minimized at the same time. The paper illustrates the results obtained by means of a numerical and experimental approach, in terms of soot emissions and combustion stability assessment and control, especially during catalyst-heating conditions, where the main soot quantity in the test cycle is produced. A number of injector configurations has been designed by means of a CAD geometrical analysis, considering the main effects of the spray target on wall impingement.
Technical Paper

Assessment of the Influence of Intake Duct Geometrical Parameters on the Tumble Motion Generation in a Small Gasoline Engine

2012-10-23
2012-32-0095
During the last years the deep re-examination of the engine design for lowering engine emissions involved two-wheel vehicles too. The IC engine overall efficiency plays a fundamental role in determining final raw emissions. From this point of view, the optimization of the in-cylinder flow organization is mandatory. In detail, in SI engines the generation of a coherent tumble vortex having dimensions comparable to the engine stroke could be of primary importance to extend the engines' ignition limits toward the field of the dilute/lean mixtures. For motorbike and motor scooter applications, the optimization of the tumble generation is considered an effective way to improve the combustion system efficiency and to lower emissions, considering also that the two-wheels layout represents an obstacle in adopting the advanced post-treatment concepts designed for automotive applications.
Technical Paper

Automated ATM System Enabling 4DT-Based Operations

2015-09-15
2015-01-2539
As part of the current initiatives aimed at enhancing safety, efficiency and environmental sustainability of aviation, a significant improvement in the efficiency of aircraft operations is currently pursued. Innovative Communication, Navigation, Surveillance and Air Traffic Management (CNS/ATM) technologies and operational concepts are being developed to achieve the ambitious goals for efficiency and environmental sustainability set by national and international aviation organizations. These technological and operational innovations will be ultimately enabled by the introduction of novel CNS/ATM and Avionics (CNS+A) systems, featuring higher levels of automation. A core feature of such systems consists in the real-time multi-objective optimization of flight trajectories, incorporating all the operational, economic and environmental aspects of the aircraft mission.
Technical Paper

Automatic Combustion Control for Calibration Purposes in a GDI Turbocharged Engine

2014-04-01
2014-01-1346
Combustion phasing is crucial to achieve high performance and efficiency: for gasoline engines control variables such as Spark Advance (SA), Air-to-Fuel Ratio (AFR), Variable Valve Timing (VVT), Exhaust Gas Recirculation (EGR), Tumble Flaps (TF) can influence the way heat is released. The optimal control setting can be chosen taking into account performance indicators, such as Indicated Mean Effective Pressure (IMEP), Brake Specific Fuel Consumption (BSFC), pollutant emissions, or other indexes inherent to reliability issues, such as exhaust gas temperature, or knock intensity. Given the high number of actuations, the calibration of control parameters is becoming challenging.
Technical Paper

Automotive Body Concept Modeling Method for the NVH Performance Optimization

2015-03-10
2015-01-0012
The development and application of the vehicle advanced CAE (computer aided engineering) allowed the vehicle designers to considerably reduce the weight and improve the structural performance of the body. However, the current advanced CAE model can only be available in the late design phase of the vehicle when only minor changes of the structure is feasible. Despite the detailed CAE model, which requires all detailed design, the concept CAE model can be created with less need for the detailed CAD data and it can be created in the early (concept) design phase. The members and panels of the automotive body in white (BIW) are modeled and approximated using beam and shell elements. The joints properties are then obtained from the original detailed CAE model using Guyan reduction method. The automotive seat concept model is also created and added to the concept BIW model.
Journal Article

Benchmarking Hybrid Concepts: On-Line vs. Off-Line Fuel Economy Optimization for Different Hybrid Architectures

2013-09-08
2013-24-0084
The recent advance in the development of various hybrid vehicle technologies comes along with the need of establishing optimal energy management strategies, in order to minimize both fuel economy and pollutant emissions, while taking into account an increasing number of state and control variables, depending on the adopted hybrid architecture. One of the objectives of this research was to establish benchmarking performance, in terms of fuel economy, for real time on-board management strategies, such as ECMS (Equivalent Consumption Minimization Strategy), whose structure has been implemented in a SIMULINK model for different hybrid vehicle concepts.
Technical Paper

CFRP Crash Absorbers in Small UAV: Design and Optimization

2015-09-15
2015-01-2461
The high number of hull losses is a main concern in the UAV field, mostly due to the high cost of on-board equipment. A crashworthiness design can be helpful to control the extent and position of crash impact damage, minimizing equipment losses. However, the wide use of composite materials has recently put the accent on the lack of data about the behavior of these structures under operative loads, such as the crash conditions. This paper presents the outcome of a set of tests carried out to achieve a controlled crush of UAV structures, and to maximize the Specific Energy Absorption. In this work, a small-scale experimental test able to characterize the energy absorption of a Carbon-fiber-reinforced polymer under compression was developed introducing self-supporting sinusoidal shape specimens, which avoid the need for complex anti-buckling devices.
Technical Paper

Cold Start Simulation and Test on DISI Engines Utilizing a Multi-Zone Vaporization Approach

2012-04-16
2012-01-0402
Recent years have witnessed a dramatic increase in global ethanol production, while cellulosic feedstock or the algae-based production approach make more sustainable ethanol production foreseeable in many countries. The ethanol produced will increasingly penetrate the markets not only as blending component, but also as main fuel component, boosting demand for flex-fuel vehicles. One of the main challenges for flex-fuel vehicles is the cold start due to the poor vapor pressure of ethanol. This is detrimental to starting capability in DISI engines in particular, with increased cylinder wall wetting causing higher oil dilution. The most efficient solution for DISI engines is a smart injection strategy, enabling fuel vaporization during injection in the compression stroke. But this requires optimum injection parameters such as injection timing, split ratio and rail pressure.
Technical Paper

Combined Optimization of Energy and Battery Thermal Management Control for a Plug-in HEV

2019-10-07
2019-24-0249
This paper presents an optimization algorithm, based on discrete dynamic programming, that aims to find the optimal control inputs both for energy and thermal management control strategies of a Plug-in Hybrid Electric Vehicle, in order to minimize the energy consumption over a given driving mission. The chosen vehicle has a complex P1-P4 architecture, with two electrical machines on the front axle and an additional one directly coupled with the engine, on the rear axle. In the first section, the algorithm structure is presented, including the cost-function definition, the disturbances, the state variables and the control variables chosen for the optimal control problem formulation. The second section reports the simplified quasi-static analytical model of the powertrain, which has been used for backward optimization. For this purpose, only the vehicle longitudinal dynamics have been considered.
Journal Article

Coupling Between 1D-3D Simulation Results to Predict Cavitation in Motorcycle Forks

2009-11-02
2009-01-2680
Fork system is a primary component for motorcycles because it assures the contact between tires and road, therefore the safety and the driving feeling. Usually fork optimization and tuning are experimentally made involving the generation of a high large number of prototypes and an expensive experimental campaign. To reduce the design and the tuning phases of a generic damper system, the numerical simulation should be considered. In this paper, a one-dimensional (1D) model of fore-carriage forks for road applications is presented. The model was built-up in AMESim code. In particular, the authors’ attention was focused on the detection and analysis of cavitation phenomenon inside the fork. As well known, the cavitation is a complex three-dimensional (3D) phenomenon that implies the phase transition.
Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
Technical Paper

Dynamic Stiffness Investigation of an Automotive Body-in-White by Utilizing Response Surface Methodology

2018-06-13
2018-01-1479
Noise, vibration, and harshness (NVH) attribute is needed to be included in the vehicle structure design since improving the NVH characteristics enhances the ride quality experienced by the occupants. In this regard, an efficient method was proposed to investigate the structural dynamic response of an automotive body considering low-frequency NVH performances. Moreover, the improvement of an automotive structure under the constraint of NVH behavior was investigated by using the design of experiments (DOEs) method. The DOEs methodology was for screening of the design space and generating approximation models. Here, the thicknesses of panels consisting of a body-in-white (BIW) of an automotive were employed as design variables for optimization, whose objective was to increase the first torsional and bending natural frequencies. Central composite design (CCD) for DOEs sampling and response surface methodology (RSM) were employed to optimize the dynamic stiffness.
Journal Article

Environmental Impact Assessment, on the Operation of Conventional and More Electric Large Commercial Aircraft

2013-09-17
2013-01-2086
Global aviation is growing exponentially and there is a great emphasis on trajectory optimization to reduce the overall environmental impact caused by aircraft. Many optimization techniques exist and are being studied for this purpose. The CLEAN SKY Joint Technology Initiative for aeronautics and Air transport, a European research activity run under the Seventh Framework program, is a collaborative initiative involving industry, research organizations and academia to introduce novel technologies to improve the environmental impact of aviation. As part of the overall research activities, “green” aircraft trajectories are addressed in the Systems for Green Operations (SGO) Integrated Technology Demonstrator. This paper studies the impact of large commercial aircraft trajectories optimized for different objectives applied to the on board systems.
Technical Paper

Evolutionary Safety Testing of Embedded Control Software by Automatically Generating Compact Test Data Sequences

2005-04-11
2005-01-0750
Whereas the verification of non-safety-related, embedded software typically focuses on demonstrating that the implementation fulfills its functional requirements, this is not sufficient for safety-relevant systems. In this case, the control software must also meet application-specific safety requirements. Safety requirements typically arise from the application of hazard and/or safety analysis techniques, e.g. FMEA, FTA or SHARD. During the downstream development process it must be shown that these requirements cannot be violated. This can be achieved utilizing different techniques. One way of providing evidence that violations of the safety properties identified cannot occur is to thoroughly test each of the safety requirements. This paper introduces Evolutionary Safety Testing (EST), a fully automated procedure for the safety testing of embedded control software.
Technical Paper

GALOP - IAV's Universal Speed Ratio Selection Strategy for ATs, CVTs and Hybrid Drivetrains

2002-03-04
2002-01-1256
IAV has developed a strategy for transmission ratio selection that serves AMT, ATs, CVTs and Hybrid drivetrains. Since the power demand dependent strategy is applicable to all transmission types, it is possible to implement the same character of vehicle behavior. As a result, a manufacturer specific vehicle characteristic can be given to the complete range of powertrains. This universal field of application is made possible by the choice of ratio being dependent on the drivers demand of traction power instead of the usual dependency concerning the accelerator position and the vehicle velocity. Therefore, as opposed to conventional shifting strategies, the selected transmission ratio guarantees the demanded traction power. In the case of insufficient power at the actual transmission ratio, the engine speed will be increased.
Journal Article

Holistic Engine and EAT Development of Low NOX and CO2 Concepts for HD Diesel Engine Applications

2020-09-15
2020-01-2092
The latest legislative tendencies for on-highway heavy duty vehicles in the United States such as the feasibility assessment of low NOX standards of CARB or EPA’s memorandum forecast further tightening of the NOX emissions limits. In addition, the GHG Phase 2 legislation and also phased-in regulations in the EU enforce a continuous reduction in CO2 emissions resp. fuel consumption. In order to meet such low NOX emission limits, a rapid heat-up of the exhaust after-treatment system (EATS) is inevitable. However, the required thermal management results in increased fuel consumption, i.e. CO2 emissions as shown in numerous previous works also by the authors. A NOX-CO2 trade-off for cumulative cycle emissions can be observed, which can be optimized by using more advance technologies on the engine and/or on the EATS side.
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