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Technical Paper

A Comparative Study between Abrasion Techniques to Improve the Adhesion of Rubber and Metal Bond for Commercial Vehicle Applications

2021-09-22
2021-26-0253
Engine mounts are an integral part of the vehicle that helps in reducing the vibrations generated from the engine. Engine mounts require a simple yet complicated amalgamation of two very different materials, steel and rubber. Proper adhesion between the two is required to prevent any part failure. Therefore, it becomes important that a comprehensive study is done to understand the mating phenomenon of both. A good linking between rubber and metal substrate is governed by surface pretreatment. Various methodologies such as mechanical and chemical are adopted for the same. This paper aims to present a comparative study as to which surface pretreatment has an edge over other techniques in terms of separation force required to break the bonding between the two parts. The study also presents a cost comparison between the techniques so that the best possible technique can be put to use in the commercial vehicle industry.
Technical Paper

Engine Mount Design & Failure Analysis in Commercial Vehicle and a Correlation Between Virtual & Physical Validation

2020-04-14
2020-01-0491
Vehicle life and performance is affected by many factors when in use. The most influential being the vibrations generated especially when the vehicle is in motion. These vibrations are directly experienced by the driver, whose performance goes down, if under continuous influence of these vibrations. This increases the fatigue and greatly reduces the return on investment done by the customer. There are two major sources of vibrations, the engine and the road on which the vehicle moves. To prevent such issues engine mounts are used in vehicles, which may seem simple but perform a critical role, of providing comfort to the driver. Therefore, it becomes important that thoroughly designed and examined mounts are being used in the vehicle. This paper focuses on the methodology to be followed for design and validation of an engine mount used in heavy duty vehicles.
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