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Technical Paper

Aeroacoustics of Heavy Duty Truck Side Mirrors - An Experimental Study

2018-06-13
2018-01-1516
Side mirrors are a known source of aerodynamically generated noise in vehicles. In this work we focus on mirrors for heavy duty trucks, they are large, often not designed with main focus on aero-acoustics and are located in a cumbersome position on the up-right A-pillar of European trucks. First the test method itself is discussed. To allow fast and cost effective design loops a bespoke vehicle, where the powertrain is separated from the cab, is developed. This vehicle can be run on a standard test track. While running the tests the wind speed is monitored, any variations are then compensated for in the post processing allowing averaging over longer time periods. For the mirror tests the door of the vehicle was especially trimmed to reduce other transmission paths into the cab than the side window. Additionally other possible aeroacoustic sources were reduced as much as practically possible.
Technical Paper

CFD Method and Simulations on a Section of a Detailed Multi-Louvered Fin Where the Incoming Air is Directed at 90° and 30° Relative to the Compact Heat-Exchanger

2013-09-24
2013-01-2417
This paper presents results and a Computational Fluid Dynamics (CFD) method for simulation of a detailed louvered fin for a multi-louvered compact heat-exchanger. The airflow was angled at 90°, +30° and −30° relative to the heat-exchanger to evaluate changes in static pressure drop and airflow characteristics. The investigation was based on three heat-exchangers with thicknesses of 52mm and two of 19mm. One period of a detailed louvered fin was simulated for two airflows for each heat-exchanger. The pressure drop data was thereafter compared to experimental data from a full-size heat-exchanger. From the pressure drop and the airflow characteristic results recommendations were made that those kinds of simulations could be defined as steady state, and with the kω-SST turbulence model. For the same heat-exchanger angle the airflow within the core was similar, with a turbulent characteristic behind it.
Journal Article

Comparative Studies between CFD and Wind Tunnel Measurements of Cooling Performance and External Aerodynamics for a Heavy Truck

2014-09-30
2014-01-2443
Nowadays, much focus for vehicle manufacturers is directed towards improving the energy efficiency of their products. The aerodynamic drag constitutes one major part of the total driving resistance for a vehicle travelling at higher speeds. In fact, above approximately 80km/h the aerodynamic drag is the dominating resistance acting on a truck. Hence the importance of reducing this resistance is apparent. Cooling drag is one part of the total aerodynamic drag, which arises from air flowing through the heat exchangers, and the irregular under-hood area. When using Computational Fluid Dynamics (CFD) in the development process it is of great importance to ensure that the methods used are accurately capturing the physics of the flow. This paper deals with comparative studies between CFD and wind-tunnel tests. In this paper, two comparative studies are presented.
Technical Paper

Determining the Vertical and Longitudinal First Mode of Vibration of a Wide Base FEA Truck Tire

2016-04-05
2016-01-1308
The purpose of this study is to determine the effect of tire operating conditions, such as the tire inflation pressure, speed, and load on the change of the first mode of vibration. A wide base FEA tire (445/50R22.5) is virtually tested on a 2.5m diameter circular drum with a 10mm cleat using PAM-Crash code. The varying parameters are altered separately and are as follows: inflation pressure, varying from 50 psi to 165 psi, rotational speed, changing from 20 km/h to 100 km/h, and the applied load will fluctuate from 1,500 lbs. to 9000 lbs. Through a comparison of previous literature, the PAM-Crash FFT algorithmic results have been validated.
Technical Paper

Development of a Modified Off-Road Rigid Ring Tire Model for Heavy Trucks

2014-04-01
2014-01-0878
The rigid-ring tire model is a simplified tire model that describes a tire's behaviour under known conditions through various in-plane and out-of-plane parameters. The complex structure of the tire model is simplified into a spring-mass-damper system and can have its behaviour parameterized using principles of mechanical vibrations. By designing non-linear simulations of the tire model in specific situations, these parameters can be determined. They include, but are not limited to, the cornering stiffness, vertical damping constants, self-aligning torque stiffness and relaxation length. In addition, off-road parameters can be determined using similar methods to parameterize the tire model's behaviour in soft soils. By using Finite Element Analysis (FEA) modeling methods, validated soil models are introduced to the simulations to find additional soft soil parameters.
Technical Paper

Impact of Paint Color on Rest Period Climate Control Loads in Long-Haul Trucks

2014-04-01
2014-01-0680
Cab climate conditioning is one of the primary reasons for operating the main engine in a long-haul truck during driver rest periods. In the United States, sleeper cab trucks use approximately 667 million gallons of fuel annually for rest period idling. The U.S. Department of Energy's National Renewable Energy Laboratory's (NREL) CoolCab Project works closely with industry to design efficient thermal management systems for long-haul trucks that minimize engine idling and fuel use while maintaining occupant comfort. Heat transfer to the vehicle interior from opaque exterior surfaces is one of the major heat pathways that contribute to air conditioning loads during long-haul truck daytime rest period idling. To quantify the impact of paint color and the opportunity for advanced paints, NREL collaborated with Volvo Group North America, PPG Industries, and Dometic Environmental Corporation.
Technical Paper

Sleeper Cab Climate Control Load Reduction for Long-Haul Truck Rest Period Idling

2015-04-14
2015-01-0351
Annual fuel use for long-haul truck rest period idling is estimated at 667 million gallons in the United States. The U.S. Department of Energy's National Renewable Energy Laboratory's CoolCab project aims to reduce heating, ventilating, and air conditioning (HVAC) loads and resulting fuel use from rest period idling by working closely with industry to design efficient long-haul truck climate control systems while maintaining occupant comfort. Enhancing the thermal performance of cab/sleepers will enable smaller, lighter, and more cost-effective idle reduction solutions. In order for candidate idle reduction technologies to be implemented at the original equipment manufacturer and fleet level, their effectiveness must be quantified. To address this need, a number of promising candidate technologies were evaluated through experimentation and modeling to determine their effectiveness in reducing rest period HVAC loads.
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