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A very difficult problem exists regarding windshield shape, and that is to create a balance between aerodynamics and optical distortion. To assist in solving this problem, this study, concerning the characteristics of visual perception for the optical distortion when drivers receive visual information through a windshield, was carried out. In this study, the windshield area was divided into 4 zones from the viewpoints of the level of drivers' fixation frequency and types of objects observed. Distortion was defined as the gap angle ( distortion angle ), which crossed the lines of a grid board with and without a windshield, and distortion angles were measured on a total of 4 windshields. Four drivers indicated areas in each windshield in which they felt the area was distorted. As a result, the thresholds of optical distortion were shown as a function of the horizontal and vertical distortion angles by discriminatory analysis.

In the field of automotive body electronic control such as control of door locks, power windows, and wipers, there is a growing need of multiplexing communication to reduce the amount of wire harnesses. To meet this need, we developed a multiplexing communication protocol particularly suited to the body electronic control. Based on the developed protocol, we designed a communication control IC and a simple driver/receiver circuit with a few discrete components. The bus access method of the communication is the CSMA/CD with nondestructive bit arbitration, and its bit rate is 5 kbps. Its transmission media is a single wire. The communication IC has a multiplexing control block and a serial I/O block for an interface with a host CPU. It was fabricated using CMOS technology and has a chip of 2.6mm x 3.0mm in size that contains about 5,000 transistors. The driver/receiver circuit consists of one transistor, one capacitor and several resistors.

A new three-dimensional human head finite element model, consisting of the scalp, skull, dura, falx, tentorium, pia, CSF, venous sinuses, ventricles, cerebrum (gray and white matter), cerebellum, brain stem and parasagittal bridging veins has been developed and partially validated against experimental data of Nahum et al (1977). A frontal impact and a sagittal plane rotational impact were simulated and impact responses from a homogeneous brain were compared with those of an inhomogeneous brain. Previous two-dimensional simulation results showed that differentiation between the gray and white matter and the inclusion of the ventricles are necessary in brain modeling to match regions of high shear stress to locations of diffuse axonal injury (DAI). The three-dimensional simulation results presented here also showed the necessity of including these anatomical features in brain modeling.

Traumatic brain injury (TBI) continues to be a major health problem, with over 500,000 cases per year with a societal cost of approximately $85 billion in the US. Motor vehicle accidents are the leading cause of such injuries. In many cases of TBI widespread disruption of the axons occurs through a process known as diffuse axonal injury (DAI) or traumatic axonal injury (TAI). In the current study, an in vivo TAI model was developed using spinal nerve roots of adult rats. This model was used to determine functional and structural responses of axons to various strains and displacement rates. Fifty-six L5 dorsal nerve roots were each subjected to a predetermined strain range (<10%, 10-20% and >20%) at a specified displacement rate (0.01 mm/sec and 15 mm/sec) only once. Image analysis was used to determine actual strains on the roots during the pull.

To meet the requirements for higher horsepower and torque as well as lower fuel consumption and emissions, we have developed a new “Intelligent Variable Valve Timing (VV-i)” system. It gives continuously variable intake cam phasing by up to 60 degrees crank angle (CA) . This system not only increases WOT output by optimizing intake valve closing timing but also reduces fuel consumption and NOx/ HC emissions under part load by increasing intake and exhaust valve overlap on 4 stroke Spark Ignited engines. VVT-i has been applied to optimize a new 3-liter inline 6 engine for higher torque and at the same time better fuel economy with continuous and wide-range cam phasing.

In the field of automobile disk wheels, demands for aluminum wheels have been increasing for the reason of ride comfort and better appearance. And over 90 percent of luxurious passenger cars are equipped with aluminum wheels. This trend is spurred also by the demand for higher fuel efficiency for the cause of environmental protection, which calls for weight reduction of automobiles. This paper reports our research on manufacturing light-weight, high-quality aluminum cast wheels; covering the entire process from basic design to casting, and placing emphasis on the following three points. 1) Determination of optimum wheel configuration through computer simulation 2) Selection of optimum material composition 3) Optimization of the thin plate casting conditions Combination of the above technologies developed for the purpose of weight reduction resulted in the weight reduction of approximately 20% over the conventional aluminum wheels.

Lower extremity injuries in frontal automotive crashes usually occur with footwell intrusion where both the knee and foot are constrained. In order to identify factors associated with tibial shaft injury, a series of numerical simulations were conducted using a finite element model of the whole human body. These simulations demonstrated that tibial mid-shaft injuries in frontal crashes could be caused by an abrupt change in velocity and a high rate of footwell intrusion.

The purpose of this paper is to address abdominal injury and response in cadaver whole body side impacts and abdominal injury risk functions in SID and BIOSID in whole body impacts. Side impact sled tests were performed at Wayne State University using cadavers, SID and BIOSID, with response measured at the shoulder, thorax, abdominal and pelvic levels. The data at the abdominal level are presented here. These data provide further understanding of abdominal tolerance and response in lateral impact and the ability of side impact dummies to predict abdominal injury. In addition, the padding data provide insight into tolerable armrest loads.

It is well known and a common experience among drivers that controllability and stability of a car-trailer combination is affected when an articulated Heavy Goods Vehicle overtakes. In this paper, aerodynamic effects to a car-trailer combination when it is overtaken by an articulated HGV, have been analyzed experimentally using 1/20 scale models in wind tunnel, and a method to suppress this phenomenon has been investigated. The dynamic behaivor of a car-trailer combination is simulated by a simple mathematical model. The result shows that a car-trailer combination can be stable following the addittion of aerodynamic devices to each side of the vehicle. This simulated result is verified by the on-read test.

In recent years, a number of different Blind Spot Monitor (BSM) systems have become more and more popular in North American automotive market. The BSM system advises the driver of vehicles travelling in adjacent lanes when these vehicles are also in the driver's outside rearview mirror blind spots. Similarly, when the vehicle is backing up from a parking spot, cross-traffic vehicles can be in the driver's outside mirror blind spots. In this situation, the Rear Cross Traffic Alert (RCTA) system alerts the driver when the driver shifts the vehicle in the reverse gear and there are approaching cross-traffic vehicles. The benefits of RCTA system was presented by [1]. The RCTA alert studied in this paper is given by playing an audible sound and by flashing the outside mirror indicators. The RCTA and BSM systems share the same vehicle sensors and most of their vehicle components.

Technologies of 4WD chassis dynamometers (CHDY hereinafter) have advanced dramatically over the past several years, enabling 4WD vehicles to be tested without modifying their drive-train into 2WD. These advances have opened the use of 4WD-CHDY in all fuel economy and emission evaluation tests. In this paper, factors that influence the accuracy of fuel economy tests on 4WD CHDY are discussed. Fuel economy tests were conducted on 4WD CHDY and we found that most of the vehicle mechanical loss is the tire loss and that stabilizing the tire loss of the test vehicle is essential for the test reproducibility.

Thirty-seven SID side impact sled tests were performed using a rigid wall and a padded wall with fourteen different padding configurations. The Thoracic Trauma Index (TTI) and Average Spine Acceleration (ASA) were measured in each test. TTI and ASA were evaluated in terms of their ability to predict injury in identical cadaver tests and in terms of their ability to predict the harm or benefit of padding of different crush strengths. SID ASA predicted the injury seen in WSU-CDC cadaver tests better than SID TTI. SID ASA predicted that padding of greater than 20 psi crush strength is harmful (ASA > 40 g's). SID TTI predicted that padding of greater than 20 psi crush strength is beneficial (TTI < 85 g's). SID TTI predicts the benefit of lower impact velocity. However, SID ASA appears more useful in assessing the harm or benefit of door padding or air bags.

The vehicle requires high brake performance and mass reduction of disc brake for vehicle fuel economy. Then disc brake will be designed by downsizing of disc and high friction coefficient pad materials. It is well known that disc brake squeal is frequently caused by high friction coefficient pad materials. Disc brake squeal is caused by dynamic unstable system under disturbance of friction force variation. Today, disc brake squeal comes to be simulated by FEA, but it is very difficult to put so many dynamic unstable solutions into stable solutions. Therefore it is very important to make it clear the influence of friction force variation. This paper describes the development of experimental set up for disc brake squeal basic research. First, the equation of motion in low-frequency disc brake squeal around 2 kHz is derived.

The Ultrasonic Collision Avoidance System is designed to eliminate collisions when cars, trucks, and other vehicles are backing up. Many backup collisions result when objects are not in view or when a driver underestimates the distance to the object. The Ultrasonic Proximity System warns the driver of objects in the path and displays the distance to the object. The distance to an object is represented by a 10 segment light emitting diode (LED) bar graph. If all LED's are off, the object is more than 10 feet away. The first LED will illuminate at approximately 10 feet, and as the vehicle moves closer to the obstruction more LED's illuminate, about 1 LED per foot. If the object is closer than 1′-6″, the last LED will illuminate and an audible alarm will sound.

This study used finite element (FE) simulations to analyze the injury mechanisms of driver spine fracture during frontal crashes in the World Endurance Championship (WEC) series and possible countermeasures are suggested to help reduce spine fracture risk. This FE model incorporated the Total Human Model for Safety (THUMS) scaled to a driver, a model of the detailed racecar cockpit and a model of the seat/restraint systems. A frontal impact deceleration pulse was applied to the cockpit model. In the simulation, the driver chest moved forward under the shoulder belt and the pelvis was restrained by the crotch belt and the leg hump. The simulation predicted spine fracture at T11 and T12. It was found that a combination of axial compression force and bending moment at the spine caused the fractures. The axial compression force and bending moment were generated by the shoulder belt down force as the driver’s chest moved forward.

Numerical analyses of head and neck response during side impact are presented in this paper. A mathematical human model for side impact simulation was developed based on previous studies of other researchers. The effects of muscular activities during severe side impact were analyzed with the use of this model. This study shows that the effect of muscular activities is significant especially if the occupant is prepared to resist the impact. This result suggests that the modeling of muscles is important for the simulation of real accident situation.

Fifty percent distillation temperature (T50) can be used as a warm-up driveability indicator for a hydrocarbon-type gasoline. MTBE-blended gasoline, however, provides poorer driveability than a hydrocarbon-type gasoline with the same T50. The purposes of this paper are to examine the reason for poor engine driveability caused by MTBE-blended gasolines, and to propose a new driveability indicator for gasolines including MTBE-blended gasolines. The static and dynamic evaporation characteristics of MTBE-blended gasolines such as the evaporation rate and the behavior of each component during evaporation were analyzed mainly by using Gas Chromatography/Mass Spectrometry. The results of the analysis show that the MTBE concentration in the vapor, evaporated at ambient temperature (e.g. 24°C), is higher than that in the original gasoline. Accordingly, the fuel vapor with enriched MTBE flows into the combustion chamber of an engine just after the throttle valve is opened.

In the direct injection spark ignition gasoline engine (D-4), thin fan-shaped high-dispersion, high-penetration and high-atomization spray formed by the slit nozzle generates a stratified mixture cloud without depending on a strong intake air motion, subsequently realizing stable stratified charge combustion. To improve fuel economy further in actual traffic, the region of stratified charge combustion in torque-engine speed map must be expanded by improving spray characteristics. Since the fuel flow inside the nozzle has a large effect on the spray characteristics, it was clarified this effect by visual analysis of the fuel flow inside the nozzle using an enlarged acrylic slit nozzle of 10 magnifications. Consequently, it was found that vortices are generated frequently within a sac even in the case of steady state conditions. The effect on the spray characteristics is corresponding to the vortex scale.

Complete validation of any finite element (FE) model of the human brain is very difficult due to the lack of adequate experimental data. However, more animal brain injury data, especially rat data, obtained under well-defined mechanical loading conditions, are available to advance the understanding of the mechanisms of traumatic brain injury. Unfortunately, internal response of the brain in these experimental studies could not be measured. The aim of this study was to develop a detailed FE model of the rat brain for the prediction of intracranial responses due to different impact scenarios. Model results were used to elucidate possible brain injury mechanisms. An FE model, consisting of more than 250,000 hexahedral elements with a typical element size of 100 to 300 microns, was developed to represent the brain of a rat. The model was first validated locally against peak brain deformation data obtained from nine unique dynamic cortical deformation (vacuum) tests.

A direct injection (DI) gasoline engine having a new stratified charge combustion system has been developed. This new combustion process (NCP) was achieved by a fan-shaped fuel spray and a combustion chamber with a shell-shaped cavity in the piston. Compared with the current Toyota D-4 engine, wider engine operating area with stratified combustion and higher output performance were obtained without a swirl control valve (SCV) and a helical port. This report presents the results of combustion analyses to optimize fuel spray characteristics and piston cavity shapes. Two factors were found to be important for achieving stable stratified combustion. The first is to create a ball-shaped uniform mixture cloud in the vicinity of the spark plug. The optimum ball-shaped mixture cloud is produced with a fuel spray having early breakup characteristics and uniform distribution, and a suitable side wall shape in the piston cavity to avoid the dispersion of the mixture.