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Technical Paper

3-D Numerical Simulation of Transient Heat Transfer among Multi-Component Coupling System in Internal Combustion Chamber

2008-06-23
2008-01-1818
A 3-D numerical analysis model of transient heat transfer among the multi-component coupling system in combustion chamber of internal combustion engine has been developed successfully in the paper. The model includes almost all solid components in combustion chamber, such as piston assembly, cylinder liner, cylinder head gasket, cylinder head, intake valves and exhaust valves, etc. With two different coupling heat transfer modes, one is the lubricant film heat conduction between two moving components, another is the contact heat conduction between two immovable solid components, and with the direct coupled-field analysis method of FEM, the heat transfer relation among the components is established. The simulation result dedicates the transient heat transfer process among the components such as moving piston assembly and cylinder liner, moving valves and cylinder head. The effect of cylinder head gasket on heat transfer among the components is also studied.
Technical Paper

A Comparative Study on ESC Drive and Brake Control Based on Hierarchical Structure for Four-Wheel Hub-Motor-Driven Vehicle

2019-11-04
2019-01-5051
Electronic Stability Control (ESC) is an important measure to proactively guarantee vehicle safety. In this paper, the method of four-wheel hub-motor torque control is compared with the traditional single-wheel hydraulic brake control in ESC system. The control strategy adopts the hierarchical structure. In upper controller, the stability of the vehicle is identified by threshold method, the additional yaw moment control uses a way to get the moment including feedforward and feedback parts based on the linear quadratic regulator (LQR). The medium controller is tire slip rate control, in order to get the optimal target slip rate from the upper additional yaw moment, a method of quadratic programming to optimize the longitudinal force is proposed for each wheel. The inputs of tire state for the magic tire model is introduced so as to calculate the target slip rate from the target longitudinal force.
Technical Paper

A Modeling Study of the Effects of Butanol Addition on Aromatic Species in Premixed Butane Flames

2016-04-05
2016-01-0574
The motivation of the present work was to understand the mechanism by which alcohols produce less aromatic species in their combustion process than an equal amount of hydrocarbon with similar molecular structure does. Due to its numerous advantages over short-chain alcohols, butanol has been considered very promising in soot reduction. Excluding the influence of spray, vaporization and mixing process in engine cases, an adiabatic constant-pressure reactor model was applied to investigate the effect of butanol additives on aromatic species, which are known to be soot precursors, in fuel-rich butane flames. To keep the carbon flux constant, 5% and 10% oxygen by mass of the fuel were added to butane using butanol additive, respectively. Based on the soot reduction effects proposed in literature, effects on temperature, key radical concentrations and the carbon removal from the pathway to aromatic species were considered to identify the major mechanism of reduction in aromatic species.
Technical Paper

A Reduced Chemical Kinetic Mechanism of Toluene Reference Fuel (toluene/n-heptane) for Diesel Engine Combustion Simulations

2015-04-14
2015-01-0387
In the present study, we developed a reduced chemical reaction mechanism consisted of n-heptane and toluene as surrogate fuel species for diesel engine combustion simulation. The LLNL detailed chemical kinetic mechanism for n-heptane was chosen as the base mechanism. A multi-technique reduction methodology was applied, which included directed relation graph with error propagation and sensitivity analysis (DRGEPSA), non-essential reaction elimination, reaction pathway analysis, sensitivity analysis, and reaction rate adjustment. In a similar fashion, a reduced toluene mechanism was also developed. The reduced n-heptane and toluene mechanisms were then combined to form a diesel surrogate mechanism, which consisted of 158 species and 468 reactions. Extensive validations were conducted for the present mechanism with experimental ignition delay in shock tubes and laminar flame speeds under various pressures, temperatures and equivalence ratios related to engine conditions.
Technical Paper

A Strategy to Recycle the Braking Energy of HEV with EMB

2014-09-28
2014-01-2542
Recovering the braking energy and reusing it can significantly improve the fuel economy of hybrid electric vehicles (HEVs).The battery ability of recovering electricity limits the improvement of the regenerative braking performance. As one way to solve this problem, the technology of brake-by-wire can be adopted in the HEVs to use the recovery dynamically. The use of high-power electrical equipment, such as electromechanical brake (EMB), is working in the form of brake-by-wire. Due to the nature of EMB, there exists an obvious coupling relationship between the energy flow and brake force distribution. In this paper, a brake force distribution controller is proposed in HEV with EMB, which can maximize braking energy recovery, compared with the conventional distribution control without EMB. Meanwhile, an energy flow strategy working with the distribution controller is designed, which is less limited to the performance of the battery.
Technical Paper

A Study on Heat Dissipation of Electric Vehicle Motor Based on Heat-Pipe Heat Transfer Analysis

2021-04-06
2021-01-0208
With the increasingly serious problems of environmental pollution and energy shortage, electric vehicles have a promising future. As a core component of electric vehicles, the drive motor is developing towards high power density of which remains temperature rise problems, which affects the performance, efficiency and service life of the drive motor. Liquid cooling has high energy consumption and poor reliability. The heat-pipe has excellent heat conduction and temperature uniformity capabilities. Therefore, this paper proposes a heat pipe-based drive motor heat dissipation system to make the heat-pipe act on the inside of the motor to reach a specified range of driving conditions. The drive motor can better dissipate heat through the heat-pipe. Firstly, analysis of the internal heat generation mechanism of the motor, heat transfer characteristics of the heat-pipe and the heat-pipe layout plan was established.
Technical Paper

A Two-Stage Pressure Boost Device for Relieving Turbocharger Delay Effect by Means of Utilizing Engine Waste Heat

2015-09-29
2015-01-2790
Turbochargers can improve vehicle dynamic performance and fuel economy and are applied widely nowadays. Due to the existence of turbocharger delay effect, acceleration delay and insufficient combustion are its disadvantages. By collecting high pressure gas which generates from the inertia of the turbine in the intake passage when the vehicle slows down, the gas can be supplied for the shortage while the vehicle is accelerating, which can reduce turbocharger delay effect directly. However, turbocharger delay effect changes a little at high speed and low speed which is subjected to the air inflation and short air-release time. This paper adds a set of pressure booster device on the existing inflating-deflating device, whose thermal energy comes from the compressed air and lubricating oil, to facilitate pressure increasing in inflating-deflating device and help the chamber change sooner, which avails to relieve the delay effect.
Journal Article

A Wavelet Neural Network Method to Determine Diesel Engine Piston Heat Transfer Boundary Conditions

2012-09-10
2012-01-1760
This paper presents a method of calculating temperature field of the piston by using a wavelet neural network (WNN) to identify the unknown boundary conditions. Because of the complexity of the heat transfer and limitations of experimental conditions of heat transfer analysis of the piston in a diesel engine, boundary conditions of the piston temperature field were usually obtained empirically, and thus the result itself was uncertain. By employing the capability of resolution analysis from a wavelet neural network, the method obtains improved boundary heat transfer coefficients with a limited number of measured temperatures. Using FEA software iteratively, results show the proposed wavelet neural network analysis method improves the prediction of unknown boundary conditions and temperature distribution consistent with the experimental data with an acceptable error.
Technical Paper

Adaptive Hybrid Thermostat Control Strategy for Series Hybrid Electric Vehicles

2021-12-31
2021-01-7024
For series hybrid electric vehicles (SHEV), rule-based strategies are realistic and powerful in real-time applications. However, the previous rule-based strategy cannot strike a balance between the best fuel economy and the best battery performance while maintaining the advantages of real-time applications. In order to obtain higher efficiency and reduce battery consumption, we have developed an adaptive hybrid thermostat strategy. On the basis of maintaining the load leveling of the thermostat strategy, the threshold-changing mechanism is added to realize the adaptive adjustment of the engine starting power under different SOC conditions, so as to achieve the goal of prolonging the battery life. In addition, the more fuel-efficient emergency handling rules designed to further reduce comprehensive fuel consumption.
Technical Paper

Analysis of Alcohol-Impaired Driving on Vehicle Dynamic Control of Steering, Braking and Acceleration Behaviors in Female Drivers

2021-04-06
2021-01-0859
Road traffic accidents resulting from alcohol-impaired driving are increasing globally despite several measures, currently in place, to curb the trend. For this reason, recent research aims at integrating alcohol early-detection systems and driving simulator experiments to identify intoxicated drivers. However, driving simulator experiments on drunk driving have focused mostly on male participants than female drivers whose characteristics have scarcely been explored. Hence in this paper, vehicle dynamic control inputs on steering, braking, and acceleration performance of 75 licensed female drivers with an upshot of alcohol at four different blood alcohol concentration (BAC) levels (0%, 0.03%, 0.05%, and 0.08%) were investigated. The participants completed simulated driving in a fixed-based simulator experiment coupled with real-time ecological scenarios to extract discrete responses.
Technical Paper

Analysis of Passive Low Power Phase Change Heat Dissipation Method for Electric Vehicle Motor

2019-04-02
2019-01-1256
The electric vehicle motor is developing toward high power density, at the same time brings serious temperature rise problem, which affect the driving motor performance, efficiency, and useful life. Liquid cooling is usually used to solve the problem, but its energy consumption is large and the reliability is poor. In order to solve this problem, this paper proposes a heat dissipation method to improve the reliability and energy efficiency of the driving motor heat dissipation system. The method uses heat pipes heat transfer, and the heat pipes cold end are cooled by vehicle facing the wind. By establishing the motor temperature rise model, heat transfer model and vehicle dynamics model, this paper analyzes the maximum temperature region and reliability of the driving motor heat dissipation system, calculates and analyzes the efficiency of the driving motor under different driving conditions.
Technical Paper

Analysis of the Thermal Deformation in an Automotive Exhaust-Based Thermoelectric Generator

2015-04-14
2015-01-0348
The potential for automotive exhaust-based thermoelectric generator (TEG) has been increasing with continuously advances in thermoelectric technology. In this paper, the thermal deformation of the TEG system is studied on the basis of the surface temperature distribution of the heat exchanger. The simulation result shows that thermoelectric modules (TMs) on different positions have different thermal performance which can significantly influence the power generation efficiency of the system. Meanwhile, in terms of the working performance of TMs, the clamping mechanism is considered to have some effects on both the cold side and the hot side of TEG. Following the simulation, bench tests are carried out to confirm the reasonability of the simulation results.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Body Load Identification for BEV Based on Power Spectrum Decomposition under Road Excitation

2014-06-30
2014-01-2044
As motor assembly of Battery Electric Vehicle (BEV) replaces engine system of Internal Combustion Engine (ICE) vehicle, interior structure-borne noise induced by road random excitation becomes more prominent under middle and high speed. The research is focused on central driving type BEV. In order to improve interior noise in middle and low frequency range, dynamic load of BEV body must be identified. Consequently the structural noise induced by road excitation is conducted. The limitations of common identification method for dynamic body load are analyzed. The applied several identification methods are proposed for deterministic dynamic load such as engine or motor. Random dynamic load generated by road excitation is different from deterministic dynamic load. The deterministic load identification method cannot be applied to the random load directly. An identification method of dynamic body load for BEV is presented based on power spectrum decomposition.
Journal Article

Boiling Coolant Vapor Fraction Analysis for Cooling the Hydraulic Retarder

2015-04-14
2015-01-1611
The hydraulic retarder is the most stabilized auxiliary braking system [1-2] of heavy-duty vehicles. When the hydraulic retarder is working during auxiliary braking, all of the braking energy is transferred into the thermal energy of the transmission medium of the working wheel. Theoretically, the residual heat-sinking capability of the engine could be used to cool down the transmission medium of the hydraulic retarder, in order to ensure the proper functioning of the hydraulic retarder. Never the less, the hydraulic retarder is always placed at the tailing head of the gearbox, far from the engine, long cooling circuits, which increases the risky leakage risk of the transmission medium. What's more, the development trend of heavy load and high speed vehicle directs the significant increase in the thermal load of the hydraulic retarder, which even higher than the engine power.
Technical Paper

Brake Guidance System for Commercial Vehicles with Coordinated Friction and Engine Brakes

2017-09-17
2017-01-2508
Using friction brakes for long time can increase easily its temperature and lower vehicle brake performance in the downhill process. The drivers' hysteretic perception to future driving condition could mislead them to stop untimely the engine brake, and some other auxiliary braking devices are designed to increase the brake power for reduction of the friction brake torque. The decompression engine brake has complex structure and high cost, and the application of eddy current retarder or hydraulic retarder on the commercial vehicles is mainly limited to their cost and mass. In this paper, an innovative brake guidance system for commercial vehicles with coordinated friction brakes and engine brake is introduced to guide the drivers to minimize the use of the friction brakes on the downhill with consideration of future driving conditions, which is aimed at releasing the engine brake potential fully and controlling the friction brake temperature in safe range.
Technical Paper

Characterization Spray and Combustion Processes of Acetone-Butanol-Ethanol (ABE) in a Constant Volume Chamber

2015-04-14
2015-01-0919
Recent research has shown that butanol, instead of ethanol, has the potential of introducing a more suitable blend in diesel engines. This is because butanol has properties similar to current transportation fuels in comparison to ethanol. However, the main downside is the high cost of the butanol production process. Acetone-butanol-ethanol (ABE) is an intermediate product of the fermentation process of butanol production. By eliminating the separation and purification processes, using ABE directly in diesel blends has the potential of greatly decreasing the overall cost for fuel production. This could lead to a vast commercial use of ABE-diesel blends on the market. Much research has been done in the past five years concerning spray and combustion processes of both neat ABE and ABE-diesel mixtures. Additionally, different compositions of ABE mixtures had been characterized with a similar experimental approach.
Technical Paper

Co-simulation Based Hydraulic Retarder Braking Control System

2009-10-06
2009-01-2907
Hydraulic retarder has been widely applied on military vehicles and heavy commercial vehicles because of it could provide great brake torque and has lasting working time [1]. In order to reduce driver's frequent actions in braking process and prevent hydraulic retarder system from overheating, it is need to apply constant braking torque control, this control target has a strict requirement to hydraulic control system design. Many parameters often require repeated test to determine, which increases the R&D cost and extends the research cycle. This paper tries to find a time-efficient research method of hydraulic retarder control system through studying on a heavy military vehicle hydraulic retarder system. Hydraulic retarder model is set up through test data. The hydraulic control system is built based on AMESim. Controller model is set up based on PID control. The whole vehicle brake model is built based on MATLAB/Simulink.
Technical Paper

Cold-end Temperature Control Method for the Engine Exhaust Heat Thermoelectric Module

2014-09-30
2014-01-2343
To make full use of engine exhaust heat and further improve the utilization of the energy efficiency of the heavy truck, thermoelectric module is used to contribute to thermoelectric power generation. The hot-end temperature of the module varies with the engine operating condition because it is connected with the exhaust pipe. The cold-end of the thermoelectric module is mainly cooled by engine cooling system. Increasing the temperature difference between the hot-end and cold-end of the thermoelectric module is a good way to improve the thermoelectric conversion efficiency. For the poor controllability of the hot-end temperature of the thermoelectric module, this study puts forward by lowering the cold-end temperature of the thermoelectric module so as to ensure the improvement of the thermoelectric conversion efficiency. The cooling circle for the cold-end of the thermoelectric module which is independent of the engine cooling system is built.
Technical Paper

Combined Hill Descent Braking Strategy for Heavy Truck in the Featured-Slope

2017-09-17
2017-01-2535
The continuous braking for the brake drum will cause the brake thermal decay when the heavy truck is driving down the long slope in the mountain areas. It reduces the heavy truck’s braking performance and the braking safety. The engine braking and the hydraulic retarder braking both consume the kinetic energy of the heavy truck and can assist the truck driving in the mountain areas. This research proposes a combined hill descent braking strategy for heavy truck based on the recorded information of the slopes to ensure the braking safety of the heavy truck. The vehicle dynamic model and the brake drum temperature rising model are established to analyze the drum’s temperature variation during the downhill progress of the heavy truck. Then based on the slope information, the combined braking temperature variation is analyzed considering the characteristics of the engine braking, the drum braking and the hydraulic retarder braking.
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