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Technical Paper

A Layered Active Balance System for Lithium-ion Power Battery Based on Auxiliary Power

2022-08-30
2022-01-1132
In this paper, a high-efficiency and low-cost lithium-ion battery pack active balance system is designed. It adopts a distributed structure and consists of three parts: auxiliary power module, one-way isolated DC/DC conversion module, and a battery group. The battery single cells in the battery pack are layered and divided into m battery groups in total, and each battery group is composed of n battery single cells. Each battery group is connected to an isolated DC/DC conversion module, and all the conversion modules are connected in parallel with the auxiliary power. Taking the SOC average value of the all-single cells in one battery group as the balancing variable, the auxiliary power is controlled to charge the battery group with the lower SOC average value, so that the difference of the SOC average value of all battery groups is within the set threshold range, so as to realize the active balance of each battery group.
Technical Paper

A Method of Battery State of Health Prediction based on AR-Particle Filter

2016-04-05
2016-01-1212
Lithium-ion battery plays a key role in electric vehicles, which is critical to the system availability. One of the most important aspects in battery managements systems(BMS) in electric vehicles is the stage of health(SOH) estimation. The state of health (SOH) estimation is very critical to battery management system to ensure the safety and reliability of EV battery operation. The classical approach of current integration(coulomb counting) can't get the accurate values because of accumulative error. In order to provide timely maintenance and replacements of electric vehicles, several estimation approaches have been proposed to develop a reliable and accurate battery state of health estimation. A common drawback of previous algorithm is that the computation quantity is huge and not quite accurate, that is updated partially in this study.
Technical Paper

A Modeling Study of the Effects of Butanol Addition on Aromatic Species in Premixed Butane Flames

2016-04-05
2016-01-0574
The motivation of the present work was to understand the mechanism by which alcohols produce less aromatic species in their combustion process than an equal amount of hydrocarbon with similar molecular structure does. Due to its numerous advantages over short-chain alcohols, butanol has been considered very promising in soot reduction. Excluding the influence of spray, vaporization and mixing process in engine cases, an adiabatic constant-pressure reactor model was applied to investigate the effect of butanol additives on aromatic species, which are known to be soot precursors, in fuel-rich butane flames. To keep the carbon flux constant, 5% and 10% oxygen by mass of the fuel were added to butane using butanol additive, respectively. Based on the soot reduction effects proposed in literature, effects on temperature, key radical concentrations and the carbon removal from the pathway to aromatic species were considered to identify the major mechanism of reduction in aromatic species.
Journal Article

A Novel Indirect Health Indicator Extraction Based on Charging Data for Lithium-Ion Batteries Remaining Useful Life Prognostics

2017-06-17
2017-01-9078
In order to solve the environmental pollution and energy crisis, Electric Vehicles (EVs) have been developed rapidly. Lithium-ion (Li-ion) battery is the key power supply equipment for EVs, and the scientific and accurate prediction of its Remaining Useful Life (RUL) has become a hot topic in the field of new energy research. The internal resistance and capacity are often used to characterize the Li-ion battery State of Health (SOH) from which RUL is obtained. However, in practical applications, it is difficult to obtain internal resistance and capacity information by using the non-intrusive measurement method. Therefore, it is necessary to extract the measurable parameters to characterize the degradation of Li-ion battery. At present, the methods of extracting health indicators based on measurable parameters have gained preliminary results, but most of them are derived from the Li-ion battery discharging data.
Technical Paper

A Numerical Study on the Effects of Hot EGR on the Operation of Natural Gas Engine Ignited by Diesel-Butanol Blends

2017-03-28
2017-01-0760
Butanol, which is a renewable biofuel, has been regarded as a promising alternative fuel for internal combustion engines. When blended with diesel and applied to pilot ignited natural gas engines, butanol has the capability to achieve lower emissions without sacrifice on thermal efficiency. However, high blend ratio of butanol is limited by its longer ignition delay caused by the higher latent heat and higher octane number, which restricts the improvement of emission characteristics. In this paper, the potential of increasing butanol blend ratio by adding hot exhaust gas recirculation (EGR) is investigated. 3D CFD model based on a detailed kinetic mechanism was built and validated by experimental results of natural gas engine ignited by diesel/butanol blends. The effects of hot EGR is then revealed by the simulation results of the combustion process, heat release traces and also the emissions under different diesel/butanol blend ratios.
Technical Paper

A Strategy to Recycle the Braking Energy of HEV with EMB

2014-09-28
2014-01-2542
Recovering the braking energy and reusing it can significantly improve the fuel economy of hybrid electric vehicles (HEVs).The battery ability of recovering electricity limits the improvement of the regenerative braking performance. As one way to solve this problem, the technology of brake-by-wire can be adopted in the HEVs to use the recovery dynamically. The use of high-power electrical equipment, such as electromechanical brake (EMB), is working in the form of brake-by-wire. Due to the nature of EMB, there exists an obvious coupling relationship between the energy flow and brake force distribution. In this paper, a brake force distribution controller is proposed in HEV with EMB, which can maximize braking energy recovery, compared with the conventional distribution control without EMB. Meanwhile, an energy flow strategy working with the distribution controller is designed, which is less limited to the performance of the battery.
Technical Paper

Adaptive Hybrid Thermostat Control Strategy for Series Hybrid Electric Vehicles

2021-12-31
2021-01-7024
For series hybrid electric vehicles (SHEV), rule-based strategies are realistic and powerful in real-time applications. However, the previous rule-based strategy cannot strike a balance between the best fuel economy and the best battery performance while maintaining the advantages of real-time applications. In order to obtain higher efficiency and reduce battery consumption, we have developed an adaptive hybrid thermostat strategy. On the basis of maintaining the load leveling of the thermostat strategy, the threshold-changing mechanism is added to realize the adaptive adjustment of the engine starting power under different SOC conditions, so as to achieve the goal of prolonging the battery life. In addition, the more fuel-efficient emergency handling rules designed to further reduce comprehensive fuel consumption.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Big-Data Based Online State of Charge Estimation and Energy Consumption Prediction for Electric Vehicles

2016-04-05
2016-01-1200
Whether the available energy of the on-board battery pack is enough for the driver’s next trip is a major contributor in slowing the growth rate of Electric Vehicles (EVs). What’s more, the actual capacity of the battery pack depend on so many factors that a real-time estimation of the state of charge of the battery pack is often difficult. We proposed a big-data based algorithm to build a battery pack dynamic model for the online state of charge estimation and a stochastic model for the energy consumption prediction. And the good performance of sensors, high-bandwidth communication systems and cloud servers make it convenient to measure and collect the related data, which are grouped into three categories: standard, historical and real-time data. First a resistance-capacitance ( RC )-equivalent circuit is taken consideration to simplify the battery dynamics.
Technical Paper

Characterization Spray and Combustion Processes of Acetone-Butanol-Ethanol (ABE) in a Constant Volume Chamber

2015-04-14
2015-01-0919
Recent research has shown that butanol, instead of ethanol, has the potential of introducing a more suitable blend in diesel engines. This is because butanol has properties similar to current transportation fuels in comparison to ethanol. However, the main downside is the high cost of the butanol production process. Acetone-butanol-ethanol (ABE) is an intermediate product of the fermentation process of butanol production. By eliminating the separation and purification processes, using ABE directly in diesel blends has the potential of greatly decreasing the overall cost for fuel production. This could lead to a vast commercial use of ABE-diesel blends on the market. Much research has been done in the past five years concerning spray and combustion processes of both neat ABE and ABE-diesel mixtures. Additionally, different compositions of ABE mixtures had been characterized with a similar experimental approach.
Technical Paper

Downhill Safety Assistant Driving System for Battery Electric Vehicles on Mountain Roads

2019-09-15
2019-01-2129
When driving in mountainous areas, vehicles often encounter downhill conditions. To ensure safe driving, it is necessary to control the speed of vehicles. For internal combustion engine vehicles, auxiliary brake such as engine brake can be used to alleviate the thermal load caused by the continuous braking of the friction brake. For battery electric vehicles (BEVs), regenerative braking can be used as auxiliary braking to improve brake safety. And through regenerative braking, energy can be partly converted into electrical energy and stored in accumulators (such as power batteries and supercapacitors), thus extending the mileage. However, the driver's line of sight in the mountains is limited, resulting in a certain degree of blindness in driving, so it is impossible to fully guarantee the safety and energy saving of downhill driving.
Technical Paper

Energy Consumption Optimization for the Electric Vehicle Air Conditioning Using the Condensate Water

2019-04-02
2019-01-0148
In summer, the relatively low temperature water condenses in the evaporator when the vehicle air-conditioning (AC) is running. At present, the vehicle AC condensate water without well utilization is directly wasted. The condenser’s thermal transfer performance has a great influence on the AC performance, and to increase the convective heat transfer coefficient (CHTC) is the key to its design. In this paper, a method of using atomized condensate water (CW) to enhance the condenser’s thermal transfer performance is proposed, which can make the most of the CW's cold energy. It achieves the reuse of CW and increases the condenser’s CHTC. First, the CW flow calculation model in the evaporator and the calculation model of the condenser enhanced thermal transfer using atomized CW are both set up. The influence of the evaporation degree of atomized CW particles in the air on the enhancement effect is comprehensively considered.
Technical Paper

Experiment Study and Design of Self-excited Eddy Current Retarder

2013-11-27
2013-01-2825
Good braking performance is an important guarantee for the vehicle driving. In the condition of frequent or prolonged braking, the overheating problem for the traditional mechanical braking device causes the recession of the braking performance, which is a prominent problem especially for the commercial vehicle perennial traveling in the mountains. Eddy current retarder can reduce the mechanical brake load as a kind of auxiliary braking device. Thus, the temperature of the mechanical braking device would not be too high, and the traveling safety of the vehicle can be ensured. But eddy current retarder would cause an enormous impact for automobile battery when it starts up and huge electricity energy would be consumed which means that more automotive batteries are needed. Considering above, a kind of self-excited eddy current retarder is developed in the paper.
Technical Paper

Experimental Study on Performance and Emission of Acetone-Ethanol and Gasoline Blends in a PFI Spark Ignition Engine

2016-04-05
2016-01-0833
To face the challenges of fossil fuel shortage and air pollution problems, there is growing interest in the potential usage of alternative fuels such as bio-ethanol and bio-butanol in internal combustion engines. The literature shows that the acetone in the Acetone-Butanol-Ethanol (ABE) blends plays an important part in improving the combustion performance and emissions, owing to its higher volatility. In order to study the effects of acetone addition into commercial gasoline, this study focuses on the differences in combustion, performance and emission characteristics of a port-injection spark-ignition engine fueled with pure gasoline (G100), ethanol-containing gasoline (E30) and acetone-ethanol-gasoline blends (AE30 at A:E volumetric ratio of 3:1). The tests were conducted at 1200RPM with the default calibration (for gasoline), at 3 bar and 5 bar BMEP under various equivalence ratios.
Technical Paper

Experimental and Numerical Investigation of Soot Mechanism of Acetone-Butanol-Ethanol (ABE) with Various Oxygen Concentrations

2015-04-14
2015-01-0389
A multi-step acetone-butanol-ethanol (ABE) phenomenological soot model was proposed and implemented into KIVA-3V Release 2 code. Experiments were conducted in an optical constant volume combustion chamber to investigate the combustion and soot emission characteristics under the conditions of 1000 K initial temperature with various oxygen concentrations (21%, 16%, 11%). Multi-dimensional computational fluid dynamics (CFD) simulations were conducted in conjunction under the same operation conditions. The predicted soot mass traces showed good agreement with experimental data. As ambient oxygen decreased from 21% to 11%, ignition delay retarded and the distribution of temperature became more homogenous. Compared to 21% ambient oxygen, the peak value of total soot mass at 16% oxygen concentration was higher due to the suppressed soot oxidation mechanism.
Technical Paper

Heat Transfer Analysis for Exhaust Waste Heat Recovery System Based on Mg2Si1-xSnx Thermoelectric Materials

2016-10-17
2016-01-2161
In this research, the Mg2Si1-xSnx thermoelectric material is used in the exhaust temperature difference power-generating system, and the material's heat transfer characteristic and power-generating characteristic were analyzed. Firstly, steady heat transfer model from vehicle exhaust to cooling water was established. Then the impact of Sn/Si ratio to the thermoelectric characteristic parameter was analyzed. Finally, considering the influence of varying thermal conductivity to the heat transfer process along the material's heat transfer direction, when the cold end temperature of thermoelectric materials was controlled by cooling water respectively boiling at 343K and 373K, the thermoelectric conversion efficiency and power output of Mg2Si1-xSnx thermoelectric materials with different x value were evaluated based on simulation calculation.
Technical Paper

Hydrogen Fuel Cell Vehicles Technology and the Development Foreground

2009-04-20
2009-01-1015
The paper analyzes the technological features of hydrogen fuel cell vehicles, describes the changes that hydrogen fuel cell vehicles will bring to the automobile industry and the marketing modes, and proposes a brand-new marketing mode of “automobile supermarket”. It also introduces the opportunities and challenges that fuel cell technology will bring to the world energy technology, and puts forward a concept of “hydrogen energy network” to push the mutual development of both hydrogen fuel cell vehicles and hydrogen energy industry.
Technical Paper

Multidisciplinary Design Optimization of BEV Body Structure

2015-01-14
2015-26-0229
Blade Electric Vehicle (BEV) with a light body plays an important role in saving the energy and reducing the exhaust emission. However, reducing the body weight need to meet the heterogeneous attributes such as structural, safety and NVH (Noise, Vibration and Harshness) performance. With the rapid development of finite element (FE) analysis technology, simulation analysis is widely used for researching the complex engineering design problem. Multidisciplinary Design Optimization (MDO) of a BEV body is a challenging but meaningful task in the automotive lightweight. In present research, the MDO is introduced to optimize a BEV Body-in-White (BIW).
Technical Paper

On the Effect of Low-Viscosity Oil on Automobile Pollutant Emissions Based on Worldwide Harmonized Light Vehicles Test Cycle

2021-09-10
2021-01-5087
In order to study the influence of low-viscosity oil on automobile pollutant emissions reduction, three different 0W20 oil samples were prepared with oil 5W30 as the base oil. Parameters such as the oil viscosity, ash, and element content were tested at different stages, speeds, and accelerations of the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The results showed the effects of low-viscosity oil on exhaust emissions reduction were mainly concentrated in the low-speed and extra high-speed segment. At the low-speed segment, especially in the starting stage, carbon monoxide (CO), total hydrocarbon (THC), and non-methane hydrocarbon (NMHC) emissions can be reduced. The use of low ash oil can reduce nitrogen oxides (NOx) emissions; the methane (CH4) emissions can be reduced by increasing the Zinc (Zn) content in engine oil moderately.
Technical Paper

PHEV Energy Management Optimization Based on Multi-Island Genetic Algorithm

2022-03-29
2022-01-0739
The plug-in hybrid electric vehicle (PHEV) gradually moves into the mainstream market with its excellent power and energy consumption control, and has become the research target of many researchers. The energy management strategy of plug-in hybrid vehicles is more complicated than conventional gasoline vehicles. Therefore, there are still many problems to be solved in terms of power source distribution and energy saving and emission reduction. This research proposes a new solution and realizes it through simulation optimization, which improves the energy consumption and emission problems of PHEV to a certain extent. First, on the basis that MATLAB software has completed the modeling of the key components of the vehicle, the fuzzy controller of the vehicle is established considering the principle of the joint control of the engine and the electric motor.
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