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An advanced development helmet mounted display (HMD) was designed and fabricated under NASA-Johnson Space Center (NASA/JSC) contract, NAS 9-17543, by Hamilton Standard Division of United Technologies, Windsor Locks, CT. The work was initiated in December 1985 and culminated in June 1988 with the delivery of an extravehicular mobility unit (EMU) HMD demonstration unit as an alternative to the current low-resolution, chest-mounted display and cuff-mounted checklists. Important design goals achieved with this HMD include the use of transmissive liquid crystal display (LCD) image sources with fairly high resolution (i.e., text, graphics, and video compatible), binocular viewing with total image overlap, virtual image projection, low profile packaging, low power design, and demonstration of voice control of the HMD data.

Monitoring and maintaining biocide concentrations is vital for assuring safe drinking water both in ground and spacecraft applications. Currently, there are no available methods to measure biocide concentrations (i.e., silver ion or iodine) on-orbit. Sensitive, rapid, simple colorimetric methods for the determination of silver(I) and iodine are described. The apparatus consists of a 13-mm extraction disk (Empore® membrane) impregnated with a colorimetric reagent and placed in a plastic filter holder. A Luer tip syringe containing the aqueous sample is attached to the holder and 10 mL of sample is forced through the disk in ∼30 s. Silver(I) is retained by a disk impregnated with 5-(p-dimethylaminobenzylidene)-rhodanine (DMABR), and iodine is retained as a yellow complex on a membrane impregnated with polyvinylpyrrolidone (PVP).

NASA issued a Request For Information (RFI) to identify technologies that might be available to monitor a list of air pollutants in the ISS atmosphere. After NASA received responses to the RFI, an expert panel was assembled to hear presentations from 9 technology proponents. The goal of the panel was to identify technologies that might be suitable for replacement of the current Volatile Organics Analyzer (VOA) within several years. The panelists consisted of 8 experts in analytical chemistry without any links to NASA and 7 people with specific expertise because of their roles in NASA programs. Each technology was scored using a tool that enabled rating of many specific aspects of the technology on a 4-point system. The maturity of the technologies ranged from well-tested instrument packages that had been designed for space applications and were nearly ready for flight to technologies that were untested and speculative in nature.

Most of the studies conducted on the design of inflated fabric structures for space applications have focused on types of yarns and coating selection. The design of seams along with materials selection considerations is also crucial to the design of inflatable structures. This paper presents a pilot study of the modes of failure for fabrics with two selected sewn seams under biaxial stress loading. A literature review of sewn seam testing techniques reveals that conventional methods do not accurately simulate the biaxial stresses to which inflated fabrics are subjected. In this study, biaxial stresses are obtained by using a cylindrical pressure testing apparatus developed originally for testing seam design for an inflatable Lunar habitat. The unique features of the test method for sewn seams of fabrics by cylindrical pressure loading are described. Test data is presented, and the sensitivity of the test to changes is also discussed.

A description of the largest Acoustic and Vibration Test Facilities in existence for the simulation of major launch vehicle dynamic environment is given and the operational characteristics of both are discussed. Sinusoidal and random excitation techniques are described and unique vibration control methods presented. A comparison of the effects of vibration and acoustic excitation on major space vehicle structures is made.

Airborne dust, suspended inside a space vehicle or in future celestial habitats, can present a serious threat to crew health if it is not controlled. During some Apollo missions to the moon, lunar dust brought inside the capsule caused eye irritation and breathing difficulty to the crew when they launched from the moon and reacquired “microgravity.” During Shuttle flights reactive and toxic dusts such as lithium hydroxide have created a risk to crew health, and fine particles from combustion events can be especially worrisome. Under nominal spaceflight conditions, airborne dusts and particles tend to be larger than on earth because of the absence of gravity settling. Aboard the ISS, dusts are effectively managed by high efficiency filters, although floating dust in newly-arrived modules can be a nuisance.

This paper presents an analysis of potential methods for the testing of Space Shuttle Main Engine turbopump assemblies in a modified Component Test Facility at Stennis Space Center. In particular, the test methods will support long-duration (approximately 250 seconds) green run (acceptance) tests. Six potential test methods were considered, including the traditional, fully pressure-fed test method, some test methods involving engine systems, and some test methods involving recirculation of the pump outlet flow, or “bootstrapping.” Two of these methods were investigated in sufficient detail to provide ROM cost estimates: the fully pressure-fed method, and one of the bootstrap methods.

Archived water samples collected on the International Space Station (ISS) and returned to Earth for analysis have, in a few instances, contained trace levels of heavy metals. Building on our previous advances using Colorimetric Solid Phase Extraction (C-SPE) as a biocide monitoring technique [1, 2], we are devising methods for the low level monitoring of nickel(II), lead(II) and other heavy metals. C-SPE is a sorption-spectrophotometric platform based on the extraction of analytes onto a membrane impregnated with a colorimetric reagent that are then quantified on the surface of the membrane using a diffuse reflectance spectrophotometer. Along these lines, we have analyzed nickel(II) via complexation with dimethylglyoxime (DMG) and begun to examine the analysis of lead(II) by its reaction with 2,5-dimercapto-1, 3, 4-thiadiazole (DMTD) and 4-(2-pyridylazo)-resorcinol (PAR).

One of the long-standing concerns in space exploration is the presence of trace organic contaminants in recycled spacecraft water supplies. At present, water samples on the International Space Station (ISS) are collected at regular intervals, stored in Teflon™-lined containers, and returned to Earth for characterization. This approach, while effective in defining water quality, has several notable problems. First, this method of archiving removes a significant volume of the ISS water supply. Second, the archived water consumes valuable cargo space in returning Shuttle and Soyuz vehicles. Third, the organic contaminants present in the collected samples may degrade upon extended storage. The latter problem clearly compromises sample integrity. Upon return to Earth, sample degradation is minimized by refrigeration. Due to present resource constraints, however, refrigeration is not a viable option in space.

Humidity condensate collected and processed in-flight is an important component of a space station drinking water supply. Water recovery systems in general are designed to handle finite concentrations of specific chemical components. Previous analyses of condensate derived from spacecraft and ground sources showed considerable variation in composition. Consequently, an investigation was conducted to collect condensate on the Shuttle while the vehicle was docked to Mir, and return the condensate to Earth for testing. This scenario emulates an early ISS configuration during a Shuttle docking, because the atmospheres intermix during docking and the condensate composition should reflect that. During the STS-89 and STS-91 flights, a total volume of 50 liters of condensate was collected and returned. Inorganic and organic chemical analyses were performed on aliquots of the fluid.

Twenty-nine recycled water, eight stored (ground-supplied) water, and twenty-eight humidity condensate samples were collected on board the Mir Space Station during the Phase One Program (1995-1998). These samples were analyzed to determine potability of the recycled and ground-supplied water, to support the development of water quality monitoring procedures and standards, and to assist in the development of water reclamation hardware. This paper describes and summarizes the results of these analyses and lists the lessons learned from this project. Results show that the recycled water and stored water on board Mir, in general, met NASA, Russian Space Agency (RSA), and U.S. Environmental Protection Agency (EPA) standards.

Colorimetric-solid phase extraction (C-SPE) is being developed as a method for in-flight monitoring of spacecraft water quality. C-SPE is based on measuring the change in the diffuse reflectance spectrum of indicator disks following exposure to a water sample. Previous microgravity testing has shown that air bubbles suspended in water samples can cause uncertainty in the volume of liquid passed through the disks, leading to errors in the determination of water quality parameter concentrations. We report here the results of a recent series of C-9 microgravity experiments designed to evaluate manual manipulation as a means to collect bubble-free water samples of specified volumes from water sample bags containing up to 47% air. The effectiveness of manual manipulation was verified by comparing the results from C-SPE analyses of silver(I) and iodine performed in-flight using samples collected and debubbled in microgravity to those performed on-ground using bubble-free samples.

A work envelope has been defined for weightless Extravehicular Activity (EVA) based on the Space Shuttle Extravehicular Mobility Unit (EMU), but there is no equivalent for planetary operations. The weightless work envelope is essential for planning all EVA tasks because it determines the location of removable parts, making sure they are within reach and visibility of the suited crew member. In addition, using the envelope positions the structural hard points for foot restraints that allow placing both hands on the job and provides a load path for reacting forces. EVA operations are always constrained by time. Tasks are carefully planned to ensure the crew has enough breathing oxygen, cooling water, and battery power. Planning first involves computers using a virtual work envelope to model tasks, next suited crew members in a simulated environment refine the tasks.

The Crew Exploration Vehicle (CEV) is the first crew transport vehicle to be developed by the National Aeronautics and Space Administration (NASA) in the last thirty years. The CEV is being developed to transport the crew safely from the Earth to the International Space Station and then later, from the Earth to the Moon . This year, the vehicle continued to go through design refinements to reduce weight, meet requirements, and operate reliably while preparing for Preliminary Design Review in the summer of 2009. The design of the Orion Environmental Control and Life Support (ECLS) system, which includes the life support and active thermal control systems, is progressing through the design stage. This paper covers the Orion ECLS development from April 2008 to April 2009.

The Extravehicular Mobility Unit (EMU) used by astronauts during space walks is powered by an 11-cell, silver-zinc battery. The present battery is certified for 6 cycles with a minimum discharge requirement of 7 hours above 16.0 volts at a 3.8 Amp load. Its certified wet-life is 170 days. Operational requirements for the International Space Station (ISS) led to a design capable of 32 cycles over a 425 day wet-life. Other battery parameters including capacity, rate capability, weight, volume, safety and the need for continuing compatibility with the EMU and the Space Shuttle charger dictate that the new battery will also be silver-zinc.

It is always interesting to reflect on why things are the way they are and how they got that way. When the configuration of the modules for the International Space Station are looked at how many people wonder why they have that specific configuration. This paper will give an overview of the process for configuration determination. Pictures of some concepts are included.

The International Space Station (ISS) drinking water supply consists of water recovered from humidity condensate, water transferred from Shuttle, and groundwater supplied from Russia. The water is dispensed from both the stored water dispensing system (SVO-ZV) and the condensate recovery system (SRV-K) galley. Teflon bags are used periodically to collect potable water samples, which are then transferred to Shuttle for return to Earth. The results from analyses of these samples are used to monitor the potability of the drinking water on board and evaluate the efficiency of the water recovery system. This report provides results from detailed analyses of samples of ISS recovered potable water, Shuttle-supplied water, and ground-supplied water taken during ISS Expeditions 4 and 5. During Expedition 4, processing of U.S. Lab condensate through the Russian condensate recovery system was initiated. Results indicate water recovered from both Service Module and U.S.

Collapsible bladder tanks called Contingency Water Containers (CWCs) have been used to transfer water from the Shuttle to the Mir and the International Space Station (ISS). Because their use as potable water storage on the ISS is planned for years, efforts are underway to improve the containers, including the evaluation of new materials. Combitherm®, a multi-layer plastic film, is a material under evaluation for use as the CWC bag material. It consists of layers of linear low density polyethylene, ethylene-vinyl alcohol copolymer, nylon, and a solvent- free adhesive layer. Long term studies of the quality of water stored in Combitherm bladders indicate a gradual but steady increase in the total organic carbon value. This suggests a leaching or breakdown of an organic component of the Combitherm.

The International Space Station (ISS) Environmental Control and Life Support (ECLS) system performance can be impacted by operations on ISS. This is especially important for the Temperature and Humidity Control (THC) and for the Fire Detection and Suppression (FDS) subsystems. It is also more important for Node 1 since it has become a convenient area for many crew tasks and for stowing hardware prior to Shuttle arrival. This paper will discuss the current requirements for ECLS keep out zones in Node 1; the issues with stowage in Node 1 during Increment 7 and how they impacted the keep out zone requirements; and the solution during Increment 7 and 8 for maintaining the keep out zones in Node 1.

The current International Space Station (ISS) water system is designed to support an ISS crew size of three people. The capability to expand that system to support nine crew members during a contingency Shuttle crew support scenario has been evaluated. This paper describes the water balance and water system capabilities for supporting Contingency Shuttle Crew Support (CSCS).