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The purpose of this study was to investigate approaches evaluating the performance of safety systems in crash tests and by analytical simulations. The study was motivated by the need to consider the adequacy of injury criteria and tolerance levels in FMVSS 208 measuring safety performance of restraint systems and supplements. The study also focused on additional biomechanical criteria and performance measures which may augment FMVSS 208 criteria and alternative ways to evaluate dummy responses rather than by comparison to a tolerance level. Additional analysis was conducted of dummy responses from barrier crash and sled tests to gain further information on the performance of restraint systems. The analysis resulted in a new computer program which determined several motion and velocity criteria from measurements made in crash tests.

A study of air bag deployments has indicated that some occupant injury was “unexpected” and might have been related to loading by the inflating bag. Laboratory studies have found “high” loads on surrogates when they are out of a normal seating position and in the path and against an inflating air bag (out-of-position). The current study evaluated laboratory methods for assessing the significance of deployment loads and the interaction mechanics for the situation of an occupant located near or against a steering wheel mounted air bag. Analysis of the field relevance of the results must consider not only factors relating to the assessment of injury risk, but also exposure frequency. The highest responses for the head, neck, or torso were with that body region aligned with and against the air bag module. The risk of severe injury was low for the head and neck, but high when the torso was against and fully covering the air bag module.

The effect of muscular response on occupant dynamics was studied in human volunteers exposed to low level impact acceleration. The study includes identification of muscular response, correlation of electromyographic activity with reaction force, and investigation of the effects of muscular restraint during impact. Human volunteers were subjected to −Gx impact acceleration in a simulated automobile environment while EMG activity of various lower extremity muscles was monitored. The seat and floor pan were supported on load cells which measured all restraining forces. Nine–accelerometer modules and high-speed photography were used to measure kinematics. Identical runs were made with an embalmed cadaver and dummy for comparison. Static EMG and force traces as well as dynamic results for various acceleration levels are presented. Differences between tensed and relaxed states are compared and discussed as to EMG response, force levels, and head kinematics.

A case study was conducted of 123 crashes involving 144 fatally injured lap-shoulder belted front-seat occupants. The crashes occurred throughout the United States in 1985-86 and involved 97 driver and 47 right-front passenger deaths in new vehicles. A judgment was made by consensus of a safety panel on the potential for saving the victim's life by the addition of safety technology. Supplemental airbags provided the greatest potential for improving the life-saving effectiveness of current lap-shoulder belts. Overall, airbags may have prevented 12% of the belted occupant fatalities and 27% of the deaths in frontal crashes. The benefit of supplemental airbags was greater for the right-front passenger, in part, because of more females and occupants over 60 years of age in that seating position. A majority (68%) of the belted fatalities were judged unpreventable by reasonable restraint or vehicle modifications.

Airbags and safety belts are now viewed as complements for occupant protection in a crash. There is also a view that no single solution exists to ensure safety and that a system of protective technologies is needed to maximize safety in the wide variety of real automotive crashes. This paper compares the fatality prevention effectiveness, and biomechanical principles of occupant restraint systems. It focuses on the effectiveness of various systems in preventing fatal injury assuming the restraint is available and used. While lap-shoulder belts provide the greatest safety, airbags protect both belted and unbelted occupants.

Fatal crash circumstances for 48 belted female drivers were studied in-depth and compared to those of 83 belted male drivers in a similar population of vehicles. Women had a higher incidence of crashes on slippery roads, during lane changes and passing maneuvers than men who had a higher rate of aggressive driving and speed related crashes (χ2 = 10.47, p < 0.001). Driver-side damage was significantly more frequent in female than male crashes (χ2 = 5.74, p < 0.025) and women had a higher fraction of side impacts (45.9% v 31.4%) and crashes during daylight (87.0% v 72.3%, χ2 = 3.65, p < 0.05) than men. Women also had a higher fraction of potentially avoidable crashes than men (57.5% v 39.0%) and a lower involvement related to aggressive driving (10.6% v 25.6%). These differences were statistically significant (χ2 = 5.41, p < 0.025).

Child safety is an important issue. The objective of this study was to analyze field accident data for 0-7 year old children in the 2nd row by vehicle and crash type, irrespective of restraint use. The data was obtained from NASS-CDS for calendar years 1991-2005. Accidents were selected based on 2nd row occupancy in towaway light vehicles with model year 1990 or newer. Side impacts caused 30.9% of serious-to-fatal injury (MAIS 3+F) to 2nd row children followed by frontal impacts (29.8%), rollovers (24.4%) and rear crashes (15.0%). The highest risk for MAIS 3+F was in rollovers (2.8 ± 0.7%) followed by rear (1.4 ± 0.4%), side (1.0 ± 0.2%) and frontal (0.46 ± 0.10%) crashes. The differences are statistically significant (p <0.01). Individual rear and frontal impact cases were also reviewed to better understand injury mechanisms of children in the 2nd row. The cases were obtained from the 1997-2005 NASS-CDS electronic database.

Since more occupants are using rear seats of vehicles, a better understanding of priorities for rear occupant protection is needed as future safety initiatives are considered. A two-part study was conducted on occupant injuries in rear seating positions. In Part I, adult and teenage occupants ≥13 years of age are investigated. In Part II, children aged 4-12 years old and toddlers and infants aged 0-3 are studied separately because of the use of infant and child seats and boosters involve different injury mechanisms and tolerances. The objectives of this study on adult and teenager, rear-seated occupants (≥13 years old) are to: 1) review accident data, 2) identify the distribution of rear occupants, and 3) analyze injury risks in various crash modes, including rollovers, frontal, side and rear impacts. Three databases were investigated: NASS-CDS, GES and FARS.

Child safety continues to be an important issue in automotive safety for many reasons, including reported cases of serious injury from airbag deployments. As a result of extensive public education campaigns, most children are now placed in rear seats of vehicles. Accordingly, a more precise understanding of rear-seat occupant protection is developing as the second and third rows have become the primary seating area for children in SUVs, vans and passenger cars. The objective of this study was to review field crash and injury data from rear seats, identify the distribution of children and infants in rear seats, and analyze injury risks in various crash modes. The database used was the 1991-1999 NASS-CDS. When looking at crash configurations for 1st and 2nd row children, rollover crashes involved the highest incidence of MAIS 3+ injury, followed by frontal and side impacts. Lap-shoulder belt usage was similar for 1st and 2nd row children.

A new generation of seats has been designed to specifications for high retention (HR) in a Quasistatic Seat Test (QST). The QST involves occupant loading of the seat in a rearward direction and targets peak H-point moment to >1700 Nm giving an energy transfer capability of 2000 J. QST tests from 1998-2000 were compared to results from pre-HR seat designs of the late 1980s and early 1990s to determine performance improvements. Twenty-seven QST tests of HR seats were randomly selected from a larger series and were evaluated for strength and seat deformation under occupant loading. They represented 20 different seat types from four suppliers. Averages and standard deviations in QST results were computed. In addition, eight repeat tests were conducted with one seat to determine repeatability of the QST. These data were compared to an earlier repeatability study of the 1994 W pre-HR seat, which was evaluated at two facilities.

The primary purpose of this parameter study was to carefully document occupant dynamics in well-controlled sled tests for comparison with simulated responses from the MVMA-2D analytical model. The test involved a Part 572 dummy exposed to a frontal deceleration while on a bucket seat and restrained by a lap-shoulder belt system. The length of belt webbing was incrementally increased from a snug configuration by as much as 30 cm. The addition of webbing increased the forward excursion, velocity, and acceleration of the head, chest, and hip without affecting the peak tension in the belt segments of the restraint system. Belt tension was identified as a poor measure of the horizontal load on the chest due to significant reaction forces in the lateral and vertical direction at the belt anchorages.

Sled tests were conducted at farside oblique angles of 15°, 45°, and 75° with a Part 572 dummy restrained by a conventional driver lap/shoulder belt system or a preinflated driver inflatable restaint. Occupant dynamics were compared in similar tests where an inboard energy absorbing lateral restraint of the upper torso was or was not used. It can be concluded that the seat wing improves the control of the dummy's dynamics in oblique impacts by directing the occupant's motion more forward into the restraint system, thereby taking more advantage of the restraining potential of the shoulder belt or inflatable restraint in controlling the deceleration of the dummy and enhancing the benefit of the restraint system. However, additional factors associated with the use of a seat wing remain to be investigated including the effect of impact force on the occupant, interaction with out-of-position occupants and comfort/convenience.

Objective: This study analyzes rear sled tests with a 95th% male and 5th% female Hybrid III dummy in various seating positions on ABTS (All Belt to Seat) seats in severe rear impact tests. Dummy interactions with the deforming seatback and upper body extension around the seat frame are considered. Methods: The 1st series involved an open sled fixture with a Sebring ABTS seat at 30 mph rear delta V. A 95th% Hybrid III dummy was placed in four different seating positions: 1) normal, 2) leaning inboard, 3) leaning forward and inboard, and 4) leaning forward and outboard. The 2nd series used a 5th% female Hybrid III dummy in a Grand Voyager body buck at 25 mph rear delta V. The dummy was leaned forward and inboard on a LeSabre ABTS or Voyager seat. The 3rd series used a 5th% female Hybrid III dummy in an Explorer body buck at 26 mph rear delta V. The dummy was leaned forward and inboard on a Sebring ABTS or Explorer seat.

The risk for severe injury (MAIS 4+F) was determined by crash type, seatbelt use and crash severity (delta V) using 22 years of NASS-CDS from 1994-2015 with all light vehicles and occupants 15+ years old. There were 9 increments of delta V from <16-72+ km/h (<10-45+ mph). Crashes were grouped by the location of damage to the front, near-side, far-side and rear. Injury risk was calculated by dividing the number of severely injured (MAIS 4+F) by the number of exposure (MAIS 0+F) occupants using weighted data. Standard errors were determined. The data and plots provide a national estimate of injury by delta V in front, near-side, far-side and rear impacts based on the multi-year field data in NASS-CDS.

The risk for severe injury (MAIS 4+F) was determined by crash type, seatbelt use and crash severity (delta V) using 22 years of NASS-CDS from 1994-2015 with all light vehicles and occupants 15+ years old. There were 9 increments of delta V from <16-72+ km/h (<10-45+ mph). Crashes were grouped by the location of damage to the front, near-side, far-side and rear. Injury risk was calculated by dividing the number of severely injured (MAIS 4+F) by the number of exposure (MAIS 0+F) occupants using weighted data. Standard errors were determined. The data and plots provide a national estimate of injury by delta V in front, near-side, far-side and rear impacts based on the multi-year field data in NASS-CDS.

Objective: This is a descriptive study of the incidence of spinal injury by crash type using NASS-CDS. It provides an understanding of impacts to the undercarriage of the vehicle and injuries to the lumbar spine by reviewing electronic cases in NASS-CDS to determine crash circumstances for fractures of the lumbar spine with undercarriage impacts. Methods: 1997-2015 NASS-CDS was evaluated for serious injury (MAIS 3 + F) to front-seat occupants by seatbelt use and crash type in 1994+ MY vehicles. Undercarriage impacts were defined by GAD1 = U without a rollover. Serious injury was defined as MAIS 3 + F. Spinal injuries AIS 3+ were separated into cervical, thoracic and lumbar regions. Weighted data was determined using ratio weight. NASS-CDS electronic cases were downloaded from NHTSA with AIS 3+ lumbar spine injuries in undercarriage impacts. Results: There were 2,160 MAIS 3 + F injured occupants in undercarriage impacts. This was 0.23% of all serious injury.

Previous pendulum impact tests have shown that knee joint injuries and tibial-fibular fractures may occur when loads are directed against the lower leg rather than directly against the femur in the knee. In order to further improve our understanding of lower extremity restraint mechanics, simulated frontal barrier crash experiments were conducted with unembalmed human cadavers and an anthropomorphic dummy restrained by a two-point shoulder belt. In the first test, an experimental bolster was specifically positioned so that the cadaver's lower leg would strike the bolster, thus inducing restraining loads entirely below the knee joint. The analysis of occupant kinematics showed that the flexed knee rode over and forward of the low-positioned bolster. Restraint induced considerable shearing load across the knee joint. Bolster measurements indicated a peak load of approximately 4.0 kN per leg which resulted in a contralateral central tear of the posterior cruciate ligaments.

This sled test series involved occupant loading of the seat in rear crashes of 4.3-8.3 m/s (9.6-18.5 mph). The tests were conducted in the early 1980s and involved an unbelted or lap-shoulder belted Part 572 dummy in rear and oblique rear impacts. The research is reported today to provide comparative data for the record and serves as a control benchmark for more current technologies and safety research methodologies on seat performance in rear crashes. Safety belts improved occupant retention on the seat primarily by the lap belt reducing the upward and rearward movement of the pelvis. Tests were also conducted on the mechanisms for energy absorption by seatback deflection.

Role of the Seat in Rear Crash Safety addresses the historic debate over seatback stiffness, energy absorbing yielding, occupant retention and whiplash prevention; and it provides a scientific foundation for the direction GM pursued in the development and validation of future seat designs. It also describes the multi-year research study into the role of the seat in rear crash safety - first by addressing the need for occupant retention in the more severe rear crashes; and then by addressing the needs for an adequately positioned head restraint and changes in the compliance of the seatback to lower the risks of the whiplash in low-speed crashes.

Vehicle fleet downsizing has been discussed in Europe as an aspect to reduce fuel emissions. A recently developed mathematical model was used to study the individual effects of fleet mass distribution, impact speed reductions and inherent vehicle protection on average injury and fatality rates for downsized fleets. A baseline fleet of 700-2000 kg was downsized by a) reducing all vehicle masses by 10% or 20% and b) by removing all cars heavier than 1400 or 1200 kg. The results showed that the safety can be maintained if the vehicle masses are reduced proportionally to their original mass. A higher safety level can be achieved by removing the heavier vehicles. Traffic safety can be further enhanced by impact speed reductions or by improvements of restraint systems and vehicle compatibility.