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Industrial process control has been dominated by closed architectures and proprietary protocols for the last three decades. In the late 1990’s, the advent of open fieldbus and middleware standards has greatly changed the process control arena. Fieldbus has pushed control closer and closer to the process itself. Middleware standards have exposed real-time process data to higher level software applications. Control systems can now be designed to minimize the reconfiguration costs associated with design changes. How can Advanced Life Support (ALS) benefit from these technologies? We consider designing the control system for the BIO-Plex and evaluate how complex it will be, the effort it will require, and how much it will it cost. Various fieldbus technologies were compared and Foundation Fieldbus was chosen for detailed evaluation. This new fieldbus was integrated with an existing ALS system.

From 1997 to 2001, the third author worked with a team of engineers at JSC to develop the requirements and basic design for the Bioregenerative Planetary Life Support Systems Test Complex, or BIO-Plex. Under the Advanced Integration Matrix (AIM) Project, this earlier effort is extended to an investigation of methods and approaches for Advanced Systems Integration and Control. The intent is to understand and validate the use of software as an integrating function for complex heterogeneous systems, particularly for Advanced Life Support (ALS), in the context of support of mission operations. Preliminary investigations undertaken in the summer of 2004 indicate that integration of controls for the type of dynamic, non-linear, closed-loop biological systems under investigation for ALS systems require a different systems engineering approach than that required for traditional avionics systems.

Advanced life support and habitat functions for exploration missions will require the autonomous control of many interdependent subsystems. A controls evaluation was envisioned to help define the questions necessary to develop an architecture capable of this degree of autonomy. To conduct this evaluation, a biological test bed that consists of a pair of interdependent subsystems was developed. The biological test bed represents an analog of a life support subsystem necessary for long-duration, human-rated exploration missions. The test bed consists of a packed bed anoxic bioreactor for the removal of organic carbon, coupled with an aerobic nitrifier that converts ammonia to nitrogen.