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Technical Paper

Comparison of Operational Characteristics in Power Split Continuously Variable Transmissions

2006-10-31
2006-01-3468
Continuously variable transmissions (CVT) provide seamless shifting in vehicle operation, allowing the engine to operate at a nominal speed range resulting in lower fuel consumption and emissions. However, typical CVTs suffer from either low shaft-to-shaft efficiency or low torque handling capabilities. The power split CVT combines the variability of the CVT with the efficiency of a mechanical transmission, providing potential benefits for both on road and off road vehicles. By modifying the architecture and layout of a power split transmission, the characteristics and maximum speed of the vehicle drive cycle can be altered. This paper will present a comparison between the different architectures of power split transmissions utilizing hydraulic units as the variators, with a focus on efficiency, control effort, and system complexity. Applications based on the characteristics of the specific transmission architectures will be suggested.
Technical Paper

Development of a Torque-Based Control Strategy for a Mode-Switching Hydraulic Hybrid Passenger Vehicle

2018-04-03
2018-01-1007
An increase in the number of vehicles per capita coupled with stricter emission regulations have made the development of newer and better hybrid vehicle architectures indispensable. Although electric hybrids have more visibility and are now commercially available, hydraulic hybrids, with their higher power densities and cheaper components, have been rigorously explored as the alternative. Several architectures have been proposed and implemented for both on and off highway applications. The most commonly used architecture is the series hybrid, which requires an energy conversion from the primary source (engine) to the secondary domain. From he re, the power flows either into the secondary source (high-pressure accumulator) or to the wheels depending upon the state of charge of the accumulator. A mode-switching hydraulic hybrid, which is a combination of a hydrostatic transmission and a series hybrid, was recently developed in the author’s research group.
Technical Paper

Drive Line Control for Off-Road Vehicles Helps to Save Fuel

2004-10-26
2004-01-2673
A new control concept was developed to minimize the power losses of a hydrostatic drive line for off-road vehicles. The drive line control concept is based on two separate closed loop controls, one for the hydrostatic transmission and another for the combustion engine. The command values for both control loops are calculated under consideration of the characteristic curves of the combustion engine and the losses within the hydrostatic transmission, using an on-line optimization procedure. This paper discusses the benefits of this control concept based on a comparison of typical realistic driving manoeuvres. Objective of the investigations for different output powers is the potential of fuel savings under different operating conditions. A hardware-in-the-loop test rig for the investigated hydrostatic propel drive is used for the experimental validation.
Technical Paper

Influence of Line Length Concerning Noise Source Generation in Hydrostatic Transmissions

2008-10-07
2008-01-2722
The objective of this work is to demonstrate the influence of line length concerning noise source generation using a coupled pump-motor-line model predicting superimposed pulsations of a hydrostatic transmission. This transmission model predicts superimposed flow pulsations throughout the connecting lines as well as oscillating forces dependant on system pressure variances; such oscillations are the primary sources of noise in hydrostatic transmissions which are known as FBN and SBN (Fluid Borne Noise and Structure Borne Noise), respectively. This study is a part of novel research where the prediction of superimposed noise sources considering interrelating dynamics of the pump/motor and connecting lines is accomplished and can potentially be used to develop noise source reduction strategies. An investigation considering the influence of line length demonstrates the potential to further reduce noise source generation in hydrostatic transmissions.
Technical Paper

Novel Mode-Switching Hydraulic Hybrid - A Study of the Architecture and Control

2016-09-27
2016-01-8111
With the need for improvement in the fuel economy along with reduction in emissions due to stringent regulations, powertrain hybridization has become the focal point of research for the automotive sector. Hydraulic hybrids have progressively gained acceptance due to their high power density and low component costs relative to their electric counterpart and many different architectures have been proposed and implemented on both on and off-highway applications. The most commonly used architecture is the series hybrid which offers great flexibility for implementation of power management strategies. But the direct connection of the high pressure accumulator to the system often results in operation of the hydraulic units in high pressure and low displacement mode. However, in this operating mode the hydraulic units are highly inefficient. Also, the accumulator renders the system highly compliant and makes the response of the transmission sluggish.
Technical Paper

Power Split Transmissions Versus Hydrostatic Multiple Motor Concepts - A Comparative Analysis

2004-10-26
2004-01-2676
The aim of the presented study was to analyze the potentials of two different drive line concepts. The comparison is made for a simple Power Split Drive and a Hydrostatic Two-motor Transmission with a disconnectable hydromotor. The main focus is put on the achievable overall efficiency of both alternatives. The system complexity of the two compared transmissions is very different. The analysis therefore also looks towards this matter and further makes an assessment of the different control requirements.
Technical Paper

Recent Developments in a Novel Blended Hydraulic Hybrid Transmission

2014-09-30
2014-01-2399
A novel Blended Hydraulic Hybrid transmission architecture is presented in this paper with benefits over conventional designs. This novel configuration combines elements of a hydrostatic transmission, a parallel hybrid, and a selectively connectable high pressure accumulator using passive and actively controlled logic elements. Losses are reduced compared to existing series hybrid transmissions by enabling the units to operate efficiently at pressures below the current high pressure accumulator's pressure. A selective connection to the high pressure accumulator also allows for higher system precharge which increases regenerative braking torque and energy capture with little determent to system efficiency. Finally operating as a hydrostatic transmission increases transmission stiffness (i.e. driver response) and may improve driver feel in certain situations when compared to a conventional series hybrid transmission.
Technical Paper

Study of Energetic Characteristics in Power Split Drives for on Highway Trucks and Wheel Loaders

2007-10-30
2007-01-4193
Continuously variable transmissions (CVT) have been gaining popularity because they decouple the engine of a vehicle from the vehicle wheels, providing seamless shifting in vehicle operation and allowing the engine to operate in a speed range where fuel consumption and emissions are minimized. In particular, the power-split CVT, or power split drive (PSD), combines the variability of a CVT with the high efficiency of a mechanical transmission, providing potential benefits for both on road and off road vehicles. Hybrid PSDs allow further fuel savings by transferring the vehicle's kinetic energy to an energy storage device such as a battery, flywheel, hydraulic accumulator or other means during braking and utilizing the stored energy during the next propulsion cycle. While many power split configurations exist in literature (Miller 2005), this paper focuses on a dual stage input coupled PSD with a flywheel energy storage device.
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